L. J.
Schimmoller
*a,
M. J.
Kealy
b and
S. K.
Foster
c
aCH2M HILL, 9193 South Jamaica Street, Englewood, CO 80112-5946, USA. E-mail: Larry.Schimmoller@ch2m.com
bCH2M HILL, 1717 Arch Street Suite 4400, Philadelphia, PA 19103, USA
cCH2M HILL, 9193 South Jamaica Street, Englewood, CO 80112-5946, USA
First published on 1st May 2015
As populations around the world continue to grow and communities appreciate the difficulty in securing new water supplies, water reuse is expected to expand in the coming years. Other factors, such as localized drought severity and increased community and regulatory pressure may also increase the application of water reuse. The level of treatment provided in water reuse projects varies significantly throughout the world depending on numerous factors, such as regulations, water quality, end uses of the treated water, and public influence. Selecting the appropriate treatment technology and level of treatment can be a complex decision. Recent experiences within the water reuse industry have demonstrated that governmental and nongovernmental organizations and advocacy groups can influence selection of a higher or more costly level of treatment than is fit for the water purpose. This is partially because of a failure to consider the full financial, environmental, and social elements of the triple bottom line (TBL). The focus of this report was to develop and apply a TBL framework to help guide sound selection of the treatment process. The objective is to match the treatment to the intended use without expending unnecessary funds or energy or emitting excess greenhouse gas (GHG) and other air emissions, while minimizing other environmental and social costs. Although the present research addresses water reuse only, the TBL approach is equally applicable toward evaluating the full suite of water supply and demand alternatives.
Water impactMore communities than ever are investigating the feasibility of implementing potable reuse projects to increase their water supply and protect against periods of drought. The complexity of this task is compounded by the variety of reuse treatment technologies, which can differ in terms of benefit to the end user as well as in the true cost of implementation. This paper examines the benefits and costs of various levels of treatment for potable reuse applications. A triple bottom line (TBL) analysis was performed that includes financial, environmental, and social elements to help ensure that the right treatment process is applied for the intended use without expending unnecessary funds, energy, greenhouse gases, and other social and environmental costs. |
With the expectation that the need for developing new sources of affordable water supply will grow significantly in the near future in both arid and less arid climates, the proper examination of TBL costs of water reuse is especially important to assist utilities in the proper selection of treatment to help meet that need. In addition, a better understanding of TBL costs will help those communities developing new water reuse regulations and policy to properly address the financial, environmental, and social components included in a TBL analysis. Finally, although the present research addresses water reuse only, the TBL approach is equally applicable toward evaluating the full suite of water supply and demand alternatives.
Indirect potable reuse | Direct potable reuse |
---|---|
NEWater, Singapore | Windhoek, Namibia |
Montebello Forebay Groundwater Recharge Project, Los Angeles County, California | Big Spring, Texas, United States |
Orange County Water District Groundwater Replenishment System, Orange County, California | Cloudcroft, New Mexico, United States |
Western Corridor Recycled Water Scheme, South East Queensland, Australia | |
Upper Occoquan Service Authority, Centreville, Virginia |
Although potable reuse has been practiced since the 1960s, its application is not as prevalent as nonpotable reuse and, therefore, regulations have not been developed within certain states in many locations. Although potable reuse guidelines have been developed in the United States and Australia, no federal regulations currently exist in the United States. Australia's water is regulated through the National Water Quality Management Strategy Guidelines which states and territories can incorporate into regulation when necessary. However, in the United States, a few states (e.g., California and Florida) have developed comprehensive potable reuse regulations because of the significant amount of potable reuse practiced in those locations. Some other states (e.g., Georgia, Texas) have not developed potable reuse regulations but allow the practice on a case-by-case basis with project specific permits established accordingly. A review of potable reuse regulations from the United States and Australia reveals the following:
• Most regulations and guidelines are focused on pathogen removal, organic removal, nitrogen removal, and compliance with drinking water regulations.
• Multiple barrier advanced treatment is required in most U.S. and Australian locations.
• California enforces a total organic carbon (TOC) limit of 0.5 mg L−1 for 100% injection of recycled water (no diluent water), which is much more stringent than that required by Florida and recommended by EPA, 3 mg L−1 and 2 mg L−1, respectively.4 This has led to significantly different treatment approaches between the western and eastern United States for potable reuse projects, which is further explained in the Potential for Overtreatment in Water Reuse section.
• Use of soil aquifer treatment via spreading basins for potable reuse treatment is allowed in California and can reduce treatment costs significantly, because it can avoid the use of mechanically intensive equipment (e.g., microfiltration [MF], reverse osmosis [RO], and ultra-violet advanced oxidation process [UVAOP]) and the power and chemical consumption associated with these treatment processes.
• Advanced treatment typically is not needed to meet the 10 mg L−1 total nitrogen (TN) limit stipulated by California and Florida provided the wastewater treatment plant practices include nitrification and denitrification treatment processes.
Various treatment technologies have been employed to meet these regulatory requirements and project specific water quality goals. California has traditionally used soil aquifer treatment where effluent is applied via surface spreading basins or dual membrane (microfiltration/ultrafiltration [MF/UF] plus RO) with direct injection. Projects in the eastern United States have been implemented using granular activated carbon (GAC) and natural treatment processes. The international community has primarily used a dual membrane approach, with the exception of Windhoek, Namibia.
Treatment provided in potable reuse projects is typically a combination of multiple barriers for the removal of pathogens and organics. Multiple barriers for pathogens typically are provided through a combination of filtration (granular or membrane), coagulation, softening, and disinfection (chlorine or ultraviolet [UV]). Multiple barriers for organic removal typically are provided through a combination of advanced treatment processes (RO, GAC, soil aquifer treatment [SAT], UVAOP, ozone), although conventional treatment processes (coagulation, softening) also provide removal at some locations. Most full-scale potable reuse plants include a robust organics removal process of GAC, RO, or SAT, which act as an effective barrier to bulk and trace organics and are the backbone of the potable treatment process:
• SAT based. Where SAT is used, advanced treatment beyond GMF and disinfection is not always employed. This is especially relevant in California where recharge of a major potable water aquifer has occurred via spreading basins since 1962.
• GAC based. GAC is used at a number of locations for the removal of bulk and trace organic compounds. GAC has a long history of use in potable reuse projects with operational installations in Virginia (1978), Texas (1985), Georgia (2000), and Colorado (2010). RO is not used where GAC is used.
• RO based. RO has become the gold standard for potable reuse projects in California and internationally (e.g., Singapore and Australia) because of its excellent performance in the removal of dissolved solids and trace organics. California regulations require the use of RO for direct injection potable reuse projects or a comparable alternative with regulatory approval. RO creates a concentrate stream that can be difficult and costly to dispose of, especially at inland locations. Most locations where RO has been implemented are located near the ocean where disposal of RO concentrate is convenient and much less costly than inland locations.
The use of SAT can only be implemented in areas with favorable geological conditions and, therefore, cannot be implemented at all locations. Conversely, RO and GAC can be implemented at any location because they are engineered processes. Consequently, the use of RO and GAC is more prevalent than SAT for potable reuse projects and this trend will likely continue as more projects are implemented. Note that both GAC and RO provide excellent removal of organic matter and neither can remove all constituents below detection limits. RO does provide for a lower overall dissolved organic carbon concentration, but note that the GAC effluent dissolved organic carbon concentration is lower than many raw waters provided to drinking water treatment plants. However, for water supplies with high dissolved solids content, partial or full RO treatment may be necessary to avoid cycling up of salts in both the potable and reclaimed water.
UVAOP has been implemented for most recent potable reuse projects to remove contaminants of emerging concern (CECs) and other compounds not well removed by RO (e.g., nitrosamines). The addition of ozone, or ozone with hydrogen peroxide, also has gained recent attention as a potential replacement for UVAOP and currently is being used at plants in Gwinnett County, Georgia and Windhoek, Namibia. Ozone has shown excellent removal of CECs.5 However, unlike UVAOP, ozone is not effective in removing nitrosamines (unless coupled with a biological process, such as SAT or biologically activated carbon [BAC]) and therefore an alternative mitigation technique would be required if nitrosamines are of concern.
Selection of a potable reuse treatment plant's backbone organics removal approach (GAC, RO and/or SAT) is dependent on many factors including raw water quality, finished water quality goals, cost, geographic considerations, type of potable reuse, public perception, and other site-specific factors. Although the RO-based approach appears to be gaining popularity and has been implemented in most of the recent potable reuse projects, all three types of organic removal processes have been successfully implemented at full scale, and careful consideration of all TBL factors should be given to each approach prior to treatment selection to truly understand all cost, environmental, and social effects.
Parameter | California (for direct groundwater recharge; no SAT) | UOSA (Northern Virginia) | Gwinnett County, Georgia |
---|---|---|---|
a The RWC is the quantity of recycled water applied at a recharge site divided by the sum of recycled water applied at a recharge site and diluent water used for blending. b Alternative treatment technologies can be used with regulatory approval. | |||
Potable reuse regulations | Yes | Yes (Occoquan Policy) | No |
Organics limit | TOC ≤ 0.5 mg L−1/recycled water contribution (RWC)a | Chemical Oxygen Demand (COD) ≤ 10 mg L−1 | COD < 18 mg L−1 |
Regulatory treatment required | RO and advanced oxidationb | UOSA plant treatment train | None specified |
Total Dissolved Solids (TDS) concern | Yes; TDS is high in some locations | No; reclaimed water TDS is <500 mg L−1 | |
Total nitrogen | Several coastal wastewater treatment plants (WWTPs) do not practice nitrification/denitrification; RO provides a nitrogen barrier in these cases to meet the 10 mg L−1 TN limit | Both wastewater treatment plants practice nitrification/denitrification and therefore additional nitrogen removal is not required | |
Ease of RO concentrate disposal | Historically less expensive through ocean disposal | Expensive because of inland location and difficulty in accessing ocean for disposal |
The primary difference between California and the eastern United States is California's requirement for RO treatment driven by the very low TOC limit, TDS concerns, and statewide regulatory mandate for RO. In contrast, RO treatment is not required at the Virginia and Georgia potable reuse plants because of the higher discharge limit for organics (COD based). Consequently, GAC is used for organics removal at these plants because of its significantly lower total costs and ability to meet the required COD limits easily. Naturally, the question arises as to which treatment approach is more appropriate because both RO and GAC have been used successfully for many years at full-scale facilities. The answer is often location-specific and dependent on numerous issues that will be examined in detail in this report. The intent of this research is to determine TBL costs for different treatment approaches that will provide regulators, water utilities, and practitioners with an in-depth understanding of the consequences of regulatory requirements and treatment selection decisions.
Because of the high-energy requirements for RO and costly disposal requirements of its concentrate waste for inland locations, it may not be the preferred alternative in all cases after careful consideration of all TBL factors. This is supported in a recently published NRC report titled, Water Reuse: Potential for Expanding the Nation's Water Supply through Reuse of Municipal Wastewater:3
A portfolio of treatment options, including engineered and managed natural treatment processes, exists to mitigate microbial and chemical contaminants in reclaimed water, facilitating a multitude of process combinations that can be tailored to meet specific water quality objectives. Advanced treatment processes are also capable of addressing contemporary water quality issues related to potable reuse involving emerging pathogens or trace organic chemicals. Advances in membrane filtration have made membrane-based processes particularly attractive for water reuse applications. However, limited cost-effective concentrate disposal alternatives hinder the application of membrane applications for water reuse in inland communities.
Based on the case studies presented earlier, TBL costs for a potable reuse scenario comparing California's “RO-Advanced Oxidation” approach to the East Coast's “GAC-based” approach. Three concentrate management approaches will be analyzed for the RO-based approach: ocean disposal, mechanical evaporation, and evaporation ponds.
These scenarios are not exhaustive, because many treatment process selections are available during the implementation of potable reuse projects. For example, use of soil aquifer treatment can be an effective and efficient potable reuse treatment process and should be considered in geographic locations that support its use. However, because the practicality of its use is site-specific, cost estimates using this technology are generally not transferrable, and more of the recently implemented potable reuse projects are using mechanically based technologies, SAT treatment has not been included in the potable reuse treatment scenario analyzed. The scenarios selected for analysis represent approaches frequently considered and therefore will be directly applicable to many utilities during implementation of their reuse projects. Analysis of these scenarios also provides a framework that can be applied to the TBL evaluation of other treatment train comparisons. These scenarios are fully described in the Triple Bottom Line Methodology section. Note that the intent of this research is not to criticize those technologies that have higher TBL costs, because in some cases those technologies are necessary for the intended application. Instead, the intent is to clearly understand the TBL costs of each process so that informed decision making can be made and that “overtreatment” is not provided when it is unnecessary.
Utilities involved in water reuse and other organizations that understand and strive to improve their performance along each of these dimensions are sending the signal that they are well managed and that they take a long-term perspective on their operations.5 For the purposes of this report, these three elements are defined as follows:
• Environmental elements include effects on natural resources (e.g., land, air, and water) and the flow of ecosystem services that directly and/or indirectly support human wants and needs for current and future generations. This includes resources (e.g., water, energy, chemicals, land, and materials) that reuse water utilities rely on as “inputs,” as well as resources that are affected by discharges, air emissions, or solid waste disposal in the course of “producing” or using reuse water. It is important to note that a disconnection can exist between perceived risks on the part of the public and actual risks based on sound science. In such circumstances it can be important to expend resources to bring perceived risks and actual risks into closer alignment to avoid making faulty decisions or the appearance of flawed decisions.
• Social elements relate to quality of life that are deemed important from a societal perspective and are not otherwise covered by the financial or environmental dimensions. Examples of social elements include human health, worker safety, education, and crime. Of these social factors, it is likely that human health is the only one that would be affected by different water reuse treatment trains. For example, different reuse treatment trains have different energy requirements and thus vary in terms of their emissions of air pollutants damaging to human health.
• Financial elements include the direct costs and returns to the organization, as well as the financial effects on stakeholders outside of the organization.
As Kenway and colleagues note, TBL reporting on beneficial and adverse effects makes the full social costs and social benefits of water alternatives transparent to decision makers.5 This is important to facilitating selection of the least costly reuse treatment alternative for society as a whole.
This research uses a cost-benefit analysis approach toward TBL accounting. Each of the water reuse treatment trains are compared in terms of their full social costs and benefits. Environmental and social effects are quantified in their natural units (e.g., kWh of energy utilization, tons of carbon dioxide [CO2] equivalents) as stakeholders are interested in tracking how alternatives directly contribute to certain societal goals, including energy conservation and reducing GHG emissions. Where reasonable, effects are then quantified in dollars to facilitate comparing alternatives on the basis of a single measure of net social cost. Environmental and social effects that were not expressed in monetary terms are quantified or qualitatively characterized in the summary comparison of alternative treatment trains to ensure their consideration in identifying the TBL preferred alternative.
Finally, this TBL approach also relies on life-cycle assessment (LCA), a second well-established method for evaluating alternatives. By incorporating LCA into the approach toward evaluating treatment train alternatives, this analysis considers effects that are upstream of the water reuse treatment facility (e.g., at the power plant that produces the energy to run the water reuse treatment plant), as well as downstream effects (e.g., brine waste disposal from the reuse water treatment plant). The application of cost-benefit analysis and LCA approaches into the TBL framework addresses the research objective which is to create a framework document to help ensure that the right process and technology is applied to match water quality with its intended use, without expending unnecessary funds, energy, and GHG emissions to treat water beyond what is suitable or necessary for the intended application. Then, by applying the TBL framework to pairs of treatment train alternatives, the project provides documented and transparent evidence—for regulatory and policy deliberation purposes—of how much added cost (including external, nonmarket costs) is incurred by society to meet some water reuse regulatory requirements. This provides sound evidence to enlighten broader policy and regulatory debates about treatment requirements that are out of synch with intended uses and associated risks.
Assumptions critical to the development of this scenario are included in Table 3. Both treatment trains (scenarios A and B) provide multiple barriers to organics and pathogens, which is important to all potable reuse projects.
Item | Discussion |
---|---|
Water reuse plant is located at an inland location where ocean disposal is not readily available. | Disposal of RO concentrate has historically been much easier and less costly for facilities located along the coast because of the availability of ocean disposal. However, because of the increased difficulty in permitting new ocean disposals, the increased interest in potable reuse at inland locations where ocean disposal is not available, and the perception by many that RO technology must be used for potable reuse, it was assumed that ocean disposal would not be available in development of this alternative. Therefore, RO concentrate handling and disposal costs were included in this alternative. |
Climate at plant location is semiarid or arid. | Semiarid and arid locations have evaporation rates that are high enough to allow consideration of using evaporation ponds for RO concentrate handling. This allows for alternative comparison to mechanically intensive RO concentrate handling technologies, such as brine concentrators and crystallizers. |
WWTP practices nitrification and denitrification, which results in a total nitrogen concentration of less than 10 mg L−1 | More stringent WWTP nutrient discharge regulations being discussed and implemented in many states will likely result in significantly lower total nitrogen values in secondary effluent. For example, Florida's proposed Numeric Nutrient Criteria will likely require total nitrogen concentrations of less than 5 mg L−1 in the effluent from many WWTPs. These lower total nitrogen concentrations will reduce treatment requirements at potable reuse plants because nitrogen removal will not be required to meet the nitrate MCL of 10 mg L−1 that is often required at potable reuse plants. Many WWTPs located away from the coast include biological nitrogen removal and produce total nitrogen effluent below 10 mg L−1. |
WWTP secondary effluent TDS is less than 500 mg L−1 or blending with other waters is provided | The GAC-based train (scenario A) does not remove TDS. Thus, to meet the U.S. Environmental Protection Agency's (EPA's) secondary maximum contaminant level (MCL) of 500 mg L−1 for TDS, the WWTP secondary effluent TDS concentration must be less than 500 mg L−1 or blending with other waters is required. For locations that have higher TDS levels and no blending is available, the GAC-based train could still be implemented based on public acceptance of a higher TDS concentration or partial RO treatment for TDS removal. |
Regulatory limits for TOC that follow the East Coast's regulatory approach and EPA's 2012 Water Reuse Guidelines | TOC regulations can dictate the type of treatment process required. For example, in California a TOC concentration of less than 0.5 mg L−1 must be achieved for groundwater recharge via direct injection (not surface spreading) unless the reuse water is blended with other supplies. From a practical standpoint, RO is the only treatment process that can meet this requirement. In contrast, regulations and permitted projects in other states are not this strict with respect to TOC, which allow other advanced organic removal processes such as GAC to be considered. For example, potable reuse projects in Virginia and Georgia are permitted with a COD limit of 10 mg L−1 and 18 mg L−1, respectively, which is approximately equivalent to a TOC concentration of 3–6 mg L−1. Potable reuse regulations in Florida require a TOC of less than 3 mg L−1. The 2012 EPA Water Reuse Guidelines suggest a TOC of less than 2 mg L−1. The target finished water TOC for this scenario is nominally 3 mg L−1. |
Reuse plant influent is withdrawn from WWTP prior to chlorination to avoid formation of N-nitrosodimethylamine (NDMA) | NDMA has been shown to form during the chlorination process at WWTPs, especially when chloramines are used for disinfection. Withdrawal of secondary effluent prior to chlorination for reuse treatment allows for alternative treatment processes to be considered that don't include NDMA removal. For example, UVAOP provides excellent NDMA removal, but consumes large amounts of power. Alternative oxidation technologies that don't remove NDMA well, such as ozone, can provide a similar removal of other contaminants with potentially lower TBL costs. Note that ozone also has the potential to form some NDMA, but this will be well removed in the downstream BAC process. Ozone can also form bromate in some waters; in these cases ammonia addition may be needed to inhibit bromate formation. |
This TBL approach incorporates principles from LCA to identify the questions enabling a more complete accounting of effects over the life cycle of the water reuse treatment process. Specifically, this analysis requires asking the following questions:
1. What are the social costs and benefits incurred at the treatment plant itself? Addressing this question includes capturing the direct costs of treatment, as well as external costs owing to the treatment process (e.g., ecological footprint of the treatment facility, capital and operation and maintenance [O&M] costs of treatment, utilization of energy, and chemicals to “produce” reclaimed water). These effects originating at the plant are called “direct effects” as they emanate directly from the treatment phase of the process.
2. What are the net social costs and benefits caused by producing and transporting inputs to the water reuse treatment process? This question indicates that one must look “upstream” of the water reuse treatment facility to capture external environmental impacts created prior to any utilization of the inputs in the water reuse treatment process (e.g., energy must first be produced at a power plant thereby creating GHG emissions and other emissions of air pollutants harmful to human health). For our purposes, these are called “upstream effects.”
3. What are the net social costs and benefits to the end users “downstream” of the treatment processwhere the “end users” can be households, businesses, industry or the environment (e.g., disposal or utilization of brine waste from the reuse water treatment plant, effects of the nutrients in reuse water on agricultural or landscape irrigation end users; discharge of reuse water to surface waters or percolation into groundwater)? Effects that occur post-treatment are appropriately called “downstream effects.”
In identifying the social costs and benefits of each reuse treatment train, the alternatives are compared with each other and not to other water supply alternatives, such as desalination or reservoir expansions. That is, the decision to employ a reuse alternative is taken as a given for the purposes of this analysis. Thus, any social benefits and costs that are common to all reuse alternatives are not considered here, because they would not be of value in differentiating among reuse treatment trains. However, TBL assessment of reuse water in relation to other water supply alternatives, such as reservoir creation, water conveyance, and desalination is an important topic in its own right and has been addressed by Stratus Consulting and others.6,10
These TBL questions are illustrated in Fig. 3 TBL Factors to Consider in Selecting a Water Reuse Treatment Process. Note that the “direct TBL effects” and the “upstream TBL effects” occur on almost all water reuse projects in differing degrees, but the “downstream effects” are project specific and the applicability of each must be determined for each project analyzed.
The TBL endpoints associated with each of the reuse treatment trains included in the present analysis were identified by answering these questions with the aid of a literature review of other TBL applications.
The utility survey included 188 questions related to the utility's operational water reuse plant. The primary focus of the survey was to collect enough data from each water reuse plant to allow analysis and fair comparison of reported costs to those generated from the CPES cost estimating tool and costs collected from other water reuse plants. Much of the data collected provided specific information on plant design and operation that can significantly affect costs. The CPES cost model was calibrated to the cost information collected.
Capital and annual operating costs for all treatment trains analyzed are shown in Fig. 4 and 5 as a function of flow rate. Annual operating costs are based on an average flow factor of 0.6; thus, for the 70 MGD (265 MLD) plant, operating costs are based on an annual average flow of 42 MGD (159 MLD). Inspection of Fig. 4 and 5 reveals the following about the capital and operating costs:
• Lowest cost: the capital and annual operating costs for scenario A (GAC-based) are the lowest for all flows analyzed and the savings increase with increasing flow rate.
• GAC-based versus RO-based costs: scenarios A and B have similar capital and annual operating costs at low flow, but costs are significantly different at higher flows:
∘ At a flow rate of 5 MGD (19 MLD) the capital costs for scenarios A and B are $50 million and $52 million, respectively. However, the difference grows significantly at higher flows. Capital costs for scenario B are about 30% higher at a flow of 20 MGD (78 MLD) and 70% higher at a flow of 70 MGD (265 MLD). This increasing difference at higher flows is because of the better economies of scale for scenario A at higher flows because of its larger percentage of concrete construction (e.g., ozone contactor, BAC filters, GAC adsorbers). Scenario B includes more mechanically intensive equipment (MF, RO, UVAOP) that does not realize as significant economies of scale.
∘ At a flow rate of 5 MGD (19 MLD) the annual operating costs for scenarios A and B are $1.9 million and $2.4 million, respectively. However, the difference grows significantly at higher flows. Annual operating costs for scenario B are about 40% higher for the 20 MGD (78 MLD) case and 50% higher for the 70 MGD (265 MLD) case when compared to the 2 year GAC replacement frequency case for scenario A. The cost difference between these scenarios is even greater if GAC is replaced on an 8 year frequency. The increasing difference at higher flows is because of higher power consumption and larger replacement costs associated with major process equipment associated with scenario B (i.e., MF, RO, UVAOP).
• Concentrate handling costs for scenario B: where sewer or ocean disposal of concentrate is not available the need for concentrate management increases scenario B capital and annual operating costs significantly:
∘ At 5 MGD (19 MLD), the total plant capital cost using mechanical evaporation is approximately 30% more than ocean disposal ($67 million versus $52 million). Evaporation ponds are 75% higher than ocean disposal. If land has to be purchased for construction of the evaporation ponds, capital costs would increase further. At 20 MGD (78 MLD), the total plant capital costs for mechanical evaporation and evaporation ponds are 40% and 150% higher respectively, than for ocean disposal.
∘ At 5 MGD (19 MLD), the total annual operating cost using the mechanical evaporation approach is approximately 60% more than the ocean disposal approach ($3.9 million versus $2.4 million). Evaporation ponds are approximately 60% higher than ocean disposal. At 20 MGD (78 MLD), the total operating costs for mechanical evaporation and evaporation ponds are 85% and 50% higher, respectively, than ocean disposal.
∘ Where sewer or ocean disposal is not available, the capital and annual operating costs for concentrate handling is extremely high, which may limit the use of RO technology at inland locations. Reducing the volume of RO concentrate through new volume reduction technologies should be considered to reduce costs; however, although numerous technologies are currently being researched, none at present have been proven at full-scale to substantially reduce concentrate handling costs to the extent that would allow implementation of RO-based plants at inland locations without significant additional costs.
The environmental costs associated with GHG emissions and other air emissions are shown in Fig. 6 and 7, respectively. Inspection of these figures reveals the following about the monetized environmental costs:
• Lowest cost: the monetized costs for scenario A (GAC-based) are the lowest for all flows analyzed and the savings increase with increasing flow rate.
∘ At a flow rate of 5 MGD (19 MLD) the annual GHG costs for scenarios A and B-ocean disposal are $40000 and $130000, respectively. The annual costs for other air emissions for these scenarios are $150000 and $500000, respectively.
∘ Scenario B-ocean disposal environmental costs increase significantly with flow because of the large amount of power consumption associated with this scenario. For example, at 70 MGD (265 MLD), the annual GHG and other air emissions costs for scenario B are $1.2 million and $4.2 million, respectively.
• Concentrate handling costs: where ocean disposal of concentrate is not available for scenario B, implementation of concentrate management increases scenario B environmental costs significantly:
∘ The environmental costs for the mechanical evaporation approach are much more significant because of the increased power use in this treatment scenario. At 5 MGD (19 MLD), the annual GHG and other air emissions costs are $370000 and $1.6 million, respectively.
• Comparison between GHGs and other air emissions costs:
∘ Other air emissions costs are more significant than CO2 emissions costs because the monetized health effects of PM2.5 and PM2.5 precursors (SO2 and NOx) are much higher than the monetized health effects of CO2. For example, the monetized health effects of PM2.5 and SO2 from electricity generation is $136877 per ton and $36852 per ton, respectively, versus $26.91 per ton for CO2 equivalents. Higher quantities of CO2 equivalents are released during electricity generation, but not enough to offset the higher monetized health effects of PM2.5 and its precursors.
∘ GHG costs are dominated by electricity production, which accounts for 70 to 90% of all environmental costs associated with each treatment train. GHG costs associated with chemical production are significant, ranging from 6 to 27%. GHG costs associated with trucking are low because of small quantity of CO2 emissions from this source.
∘ Other air emissions costs are dominated by the release of SO2 and NOx from energy production, which represent approximately 60% and 25%, respectively, of all other air emission costs. Other air emissions from trucking of chemicals and residuals range from 3 to 17% of the total.
The NPV results for the potable reuse scenarios are reported in Table 4. Scenario A, the GAC-based treatment train has the lowest NPV costs in each category no matter what size facility. TBL costs for scenario A range from $86 million for a 5 MGD (19 MLD) facility to $466 million for a 70 MGD (265 MLD) facility. The environmental costs range from $4.9 million to $37 million and account for about 6 to 8% of the TBL costs, respectively. The next least cost option is scenario B1, the RO with ocean disposal treatment train. Looking only at the NPV capital and O&M costs, ignoring environmental costs for the moment, suggests that this scenario is somewhat comparable to scenario A at the 5 MGD (19 MLD) scale. Choosing the RO treatment train when ocean disposal is an option adds about $11.2 million (14%) to the capital and O&M cost of a GAC-based treatment train. This percentage increases rapidly with facility scale. For a 20 MGD (78 MLD) facility, the cost increases by $59 million (36%) and for a 70 MGD (265 MLD) facility, the incremental cost is $261 million, reflecting a 60% increase in capital and O&M costs over the GAC-based facility. However, once the environmental costs are taken into consideration, the gap between scenario A and scenario B with ocean disposal is much more significant, even for the 5 MGD (19 MLD) facility. The incremental TBL cost differential between treatment trains increases to $24 million (28%). This TBL differential increases in significance with the scale of the facility. At 20 MGD (78 MLD), the TBL cost differential is $93 million (54%), and at 70 MGD (265 MLD) the RO based facility with ocean disposal costs $381 million (82%) more than the GAC-based treatment train.
Flow | Treatment trains | |||
---|---|---|---|---|
A (GAC-based) | B1 (RO-based w/ocean disposal) | B2 (RO-based with mechanical evaporation) | B3 (RO-based with evaporation ponds) | |
Financial NPV (capital and O&M costs) | ||||
5 MGD (19 MLD) | $80960000 | $92170000 | $133430000 | $145240000 |
20 MGD (78 MLD) | $161140000 | $219925000 | $358190000 | $449570000 |
70 MGD (265 MLD) | $428970000 | $690610000 | $1128780000 | $1556730000 |
Environmental NPV (monetized GHGs and other air emissions) | ||||
5 MGD (19 MLD) | $4900000 | $17790000 | $54080000 | $24000000 |
20 MGD (78 MLD) | $11990000 | $46780000 | $175000000 | $62300000 |
70 MGD (265 MLD) | $36830000 | $156100000 | $566480000 | $175480000 |
Total NPV | ||||
5 MGD (19 MLD) | $85860000 | $109960000 | $187510000 | $169240000 |
20 MGD (78 MLD) | $173130000 | $266705000 | $533190000 | $511870000 |
70 MGD (265 MLD) | $465800000 | $846710000 | $1695260000 | $1732210000 |
The NPV differences between the GAC-based treatment train and the RO-based treatment trains requiring alternative methods of brine disposal, such as would be necessary at inland locations, are quite dramatic at every scale. Choosing scenario B RO-based with mechanical evaporation over the GAC-based scenario A would increase the cost by a factor of 2.2 to 3.6 times, for a 5 MGD (19 MLD) to 70 MGD (265 MLD) facility, respectively. Scenario B RO-based with evaporative ponds is similar; TBL costs for a 5 MGD (19 MLD) and 70 MGD (265 MLD) facility are 2.0 times and 3.7 times higher, respectively, than the scenario A GAC-based approach.
In most locations throughout the country, the quality of the reuse water is such that none of the treatment trains require additional management measures on the part of the end user. However, there are circumstances where the level of TDS in the source water can be problematic for scenario A, the GAC-based treatment train, which unlike the RO-based treatment trains does not remove TDS during treatment. In regions of the country where the source water has a relatively high salinity content (e.g., Colorado River, some groundwater resources) and where blending with lower TDS water is not an option, this technology may result in water that exceeds the 500 mg level for TDS, which could lead to taste issues that some end users may choose to mitigate. At even higher TDS levels, the reuse water would not be acceptable, so other treatment technologies that remove TDS would be necessary. This can occur in closed groundwater systems, for example. Thus TDS is an important consideration in selecting the preferred treatment technology. For the locations where TDS is not a concern, this TBL analysis has shown that there are considerable cost savings from selecting a GAC-based approach over an RO-based approach at facilities of about 5 MGD (19 MLD) and higher, but RO with ocean disposal appears to be a reasonable alternative for small facilities 5 MGD (19 MLD) or less.
The final qualitative factor relates to human health risks. In general, potable reuse systems are protective of public health based on all drinking water standards and public health criteria. Each of the treatment trains discussed here are also comparable and protective of public health. Each treatment process differs in effectiveness at removing various constituents of emerging concern; whereas some constituents may now be detectable with advances in technology, the concentrations are mathematically small. Any differences in risk perceptions across treatment trains are not based on any differences in known risks. However, to the extent that public risk perceptions are not in line with known risks, it can be important to communicate effectively with the public about human risks, potable drinking water safety, and TBL costs of treatment to support sound decisions.
Table 5 summarizes the major financial and environmental costs and associated considerations when evaluating alternative treatment trains for the 20 MGD (78 MLD) plant capacity. All these factors, either directly or indirectly, affect the total net present value (NPV) of each treatment train option. For example, chemical consumption directly affects financial costs through the annual purchase of chemicals and indirectly affects environmental costs through the air emissions related to the production and delivery of the chemicals.
Scenario | Capital cost | Annual O&M cost | Annual environ costa | Total TBL NPV | Power consumption (MWH per year) | Chemical consumption (dry tons per year) | Air emissions (tons per year) | |
---|---|---|---|---|---|---|---|---|
CO2e | Other | |||||||
a These annual environmental costs reflect the first year of operation only. The environmental costs increase over time because of such factors as population growth, growth in real income and increasing concentrations of pollutants. | ||||||||
A: (Coag-Sed-O3-BAC-GAC-UV) | $91M | $4.2M | $0.4M | $173M | 4400 | 1770 | 2900 | 11 |
B: (MF-RO-UVAOP) w/ocean disposal | $120M | $5.9M | $1.6M | $267M | 16000 | 1860 | 13400 | 30 |
B: (MF-RO-UVAOP) w/mech evap | $172M | $10.9M | $6.3M | $533M | 65400 | 3020 | 44200 | 150 |
B: (MF-RO-UVAOP) w/evap ponds | $303M | $9.0M | $2.2M | $512M | 22000 | 1860 | 17200 | 49 |
A comparison of the GAC-based potable reuse approach (scenario A) to the RO-based potable reuse approach (scenarios B) was conducted. Scenario B includes three concentrate handling approaches: ocean or sewer disposal, mechanical evaporation, and evaporation ponds. The major conclusions from comparing the treatment trains for the potable reuse scenario are as follows:
• The NPV of all TBL costs combined for scenario A GAC-based treatment are the lowest of the four scenarios for all flows analyzed. For example, at the 3% discount rate, the total TBL NPV costs come to $173 million for the 20 MGD (78 MLD) plant. This compares with $267 million for scenario B (RO with ocean disposal); $533 million for scenario B (RO with mechanical evaporation); and $512 million for scenario B (RO with evaporative pond).
• Considering just the life-cycle capital and O&M cost to the utility and ignoring the environmental costs, scenario B with ocean disposal is most competitive with scenario A at low flows. For the 5 MGD (19 MLD) facility, these NPV costs differ by $11.2 million (14%). Therefore, where sewer or ocean disposal of RO concentrate is readily available for plant capacities of 5 MGD (19 MLD) and less, an RO-based treatment train might result in competitive costs. However, for larger plant capacities and when environmental costs are considered, the TBL costs for the RO-based approach increase considerably.
• Because of such dramatic differences in TBL NPV costs, especially for large plant capacities and where sewer or ocean disposal of RO concentrate is not available, one needs compelling benefits to justify RO over GAC-based treatment from a TBL perspective. That benefit is the very low salinity content of RO treated water in locations where the source water has excessively high TDS levels and blending with other less saline water sources is not possible. In these situations, TBL costs for the RO-based approach could possibly be reduced by implementing sidestream RO treatment.
• In situations where TDS removal is required at locations where concentrate disposal via the sewer or ocean is not available (e.g., some inland locations), concentrate management TBL costs can be extremely high and possibly cost prohibitive. For example, a mechanical evaporation approach to concentrate management adds $52 million and $5 million per year in capital and annual O&M costs, respectively, to the ocean disposal approach for a 20 MGD (78 MLD) plant.
• The RO-based train (scenario B) will produce water with a significantly lower TOC concentration than the GAC-based train (scenario A). Alternative treatment approaches using nanofiltration (NF) in lieu of RO or sidestream RO treatment are being considered that will result in higher TOC and lower TBL costs.
• The environmental costs for each scenario primarily caused by power requirements. The major power using and GHG emitting countries of the world have committed to reducing GHG emissions. Except in situations limited by excess TDS in source water, utilities have a clear opportunity to minimize GHG emissions while not sacrificing reuse water quality by choosing scenario A over scenario B. This choice also has the benefit of reducing other air emissions that are harmful to human health.
• Human health risks are not a differentiator among the four scenarios; however, perceptions of human health risks may vary across treatments. This is a risk communication issue of high importance lest uniformed risk perceptions lead to excessive overpayment for reuse water and significant adverse environmental and human health effects without achieving measurable reductions in risk.
• This research was intended to develop the TBL approach as it pertains to selecting water reuse treatment and illustrate the methodology with carefully selected treatments. The analysis of treatment did not exhaust all alternatives. For example, one alternative treatment process, soil aquifer treatment (SAT) for potable reuse, was not included in this research, although it is expected to have relatively low TBL costs. It may well be the preferred TBL alternative in certain locations. For example, the Montebello Forebay groundwater recharge project in Southern California has been successfully recharging a potable aquifer for more than 40 years using soil aquifer treatment via spreading basins.
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