Jia
Cheng
a,
Yunchuan
Tu
a,
Yang
Xiang
a,
Jingtian
Ni
a,
Tao
Guo
a,
Xun
Huang
*a,
Bin
Liu
*b and
Zidong
Wei
*a
aCenter of Advanced Electrochemical Energy, State Key Laboratory of Advanced Chemical Power Sources, School of Chemistry and Chemical Engineering, Chongqing University, Chongqing 40004, P. R. China. E-mail: huangxun@cqu.edu.cn; zdwei@cqu.edu.cn
bDepartment of Materials Science and Engineering, City University of Hong Kong, Hong Kong 999077, P. R. China. E-mail: bliu48@cityu.edu.hk
First published on 1st February 2025
The electrocatalytic oxidation of ethylene glycol (EG) to produce valuable glycolic acid (GLYA) is a promising strategy to tackle EG overcapacity. Despite the good selectivity of Pd for EG oxidation, its performance is constrained by limited mass activity and toxicity of intermediates like CO or CO-analogues. This study reports the alloying of Pd with Ni and Mo metals to enhance the activity and durability of EG oxidation in alkaline media. Notably, the peak current density reached up to 2423 mA mg−1, double that of pristine Pd/C, accompanied by a GLYA Faraday efficiency up to 87.7%. Moreover, PdNiMo/C exhibited a 5-fold slower activity decline compared to Pd/C. In situ experiments and theoretical analysis reveal that Ni and Mo synergistically strengthen the oxygen affinity of the catalyst, facilitating the generation of *OH radicals at lower potentials, thereby accelerating EG oxidation kinetics. Additionally, Ni incorporation prevents C–C bond cleavage and weakens CO adsorption, effectively mitigating catalyst poisoning.
EG contains two hydroxyl groups and can be oxidized into various chemicals.3,5–7 There are two main pathways in the EG oxidation reaction (EGOR): the C1 pathway involving the breaking of the C–C bond, and the C2 pathway with the C–C bond remaining unbroken.8 As shown in Scheme 1, among C2 products in the EGOR, the final product oxalic acid is less valued while the products containing aldehyde like glycol aldehyde, glyoxal and glyoxylic acid are prone to overoxidation. Thus, glycolic acid (GLYA), a stable and valuable product of unilateral hydroxyl oxidation of EG, gains significant attention for upgrading EG. As it finds applications in various areas such as metal cleaning, adhesives, and as complexing agents, GLYA has seen increasing market demand in recent years.2,9
Compared with conventional thermochemical methods, the electrocatalytic oxidation of EG for GLYA preparation shows greater promise due to its ability to utilize green electrical energy and avoid severe reaction conditions such as high temperature, high pressure, or strong acid. Previous studies have demonstrated that noble metals such as Pt,10 Pd,3,6,11,12 and Au13,14 display superior activity for the EGOR compared to the non-noble metal catalysts.15,16 In comparison with Pt, Pd and Au exhibit a higher d-band center and lower deprotonation ability under alkaline conditions. Consequently, the C–C bond is less readily broken, resulting in the predominant formation of GLYA.8,17–19 For example, Liu et al.3 and Yan et al.2 recently reported the use of Pd/Ni(OH)2 and Au/Ni(OH)2 as EGOR electrocatalysts, respectively, and demonstrated their ability to achieve industrial-level current densities.
In general, the electrochemical oxidation of EG begins with the stepwise dehydrogenation to form the 2-hydroxyacetyl intermediate (CH2OH-CO*), followed by its interaction with reactive OH to produce GLYA.20,21 Without sufficient OH, the intermediate could strongly occupy the active sites and temporarily deactivate the catalyst.9 This impeding effect on kinetic responses becomes more prominent under elevated-current conditions, resulting in a rapid decline in catalyst activity. Therefore, frequent electrolyte replacements are usually necessary to refresh the composition at the electrode interface. Furthermore, the ongoing oxidation process of the 2-hydroxyacetyl intermediate can also lead to the cleavage of the C–C bond and the formation of CO,22 which strongly poisons the active sites and causes current decay over time.8,17,23
Apparently, to improve the activity and prolong the lifetime of catalysts, it is vital to facilitate the generation of active OH on the anode and avoid the cleavage of the C–C bond in EG.24 It has been widely recognized that Pd–M alloys have higher catalytic activity and stability than Pd in alkaline medium. For example, in direct alcohol fuel cells (DAFCs), the alloying of Ni can introduce more OH on the active sites, which facilities the oxidation of CO to prevent poisoning.25,26 Mo can also act as a stable electron donor for Pd and provide extra active oxygenates for the catalytic process,27–29 which in turn enhances the catalytic activity and the tolerance to CO.30 Though the expected reaction pathway in the preparation of GLYA is different from the alcohol oxidation in DAFCs as the breaking of the C–C bond is not favored, tuning the electron structure and oxygen affinity of Pd is still a prospective strategy to intensify activity and stability.
In this work, oxyphilic Ni and Mo elements are incorporated into the Pd/C catalyst to improve its performance in EG oxidation. The synthesized PdNiMo/C catalyst attains a peak mass current density of 2423 mA mg−1 and a GLYA Faraday efficiency (FE) up to 87.7%, with a lifetime prolonged 5 fold compared to Pd/C. In situ infrared (IR) and in situ mass spectrometry, along with theoretical calculations, demonstrate that the presence of Ni and Mo enables the generation of *OH active species at relatively low potentials, which facilitates the oxidation of EG while simultaneously inhibiting the cleavage of C–C bonds, thereby favoring the generation of GLYA at elevated current density.
The morphology of PdNiMo/C was examined via transmission electron microscopy (TEM), revealing a spherical nanoparticle architecture on the carbon support, with an average diameter of about 5.8 nm (Fig. 1e). Elemental mapping confirms a uniform dispersion of Pd, Ni, and Mo elements, comprising 75%, 17%, and 8%, respectively (Fig. S4†), corroborating the findings from ICP-OES measurements (Fig. S1†). High-resolution TEM images (Fig. 1f) show a reduced lattice spacing compared to the (111) plane of pure Pd (0.226 nm), further substantiating alloy formation. The combination of XRD, TEM, and XPS results definitively validates the successful preparation of PdNiMo/C alloys.
The impact of Ni and Mo on enhancing the electrocatalytic activity of PdNiMo/C towards EG oxidation was further studied. Experimental findings demonstrate that the incorporation of both Ni and Mo could improve the catalytic activity of Pd-catalyzed EG oxidation, albeit with distinct contributions. As evident from Fig. 2d and e, an adequate augmentation in Mo loading can markedly elevate the catalytic activity, but it results in a slight decrease in the peak potential. Conversely, progressive augmentation of Ni doping shifts the peak potential to higher values while sustaining the current activity at low potentials. In short, Ni is more capable of oxidizing EG at elevated potentials, while Mo attained superior catalytic activity at comparable potentials.
The electrochemical stability of PdNiMo/C, PdNi/C, PdMo/C, and Pd/C in EG oxidation was assessed through chronoamperometry measurement (Fig. 2f). It is recognized that anodic deactivation is more pronounced in batch reactors than in continuous flow reactors, therefore the current density decreases significantly within several hours. One possible explanation is the existence of a desorption–re-adsorption-reaction mechanism for the reaction intermediates between the electrode surface and the local electrolyte.39 In an H-type electrolyzer, the diffusion is slow and the poisoning intermediates are accumulated on the surface, leading to the deactivation of active sites; in contrast, in a continuous flow reactor, the electrolyte adjacent to the electrode surface is rapidly refreshed and the key toxic intermediates can easily diffuse away from the active sites, leading to a lowered deactivation rate. After electrolysis at 0.83 V vs. RHE for 6 h, PdNiMo/C retains a mass current density of 259.8 mA mg−1, surpassing PdNi/C (120.2 mA mg−1), PdMo/C (32.1 mA mg−1), and Pd/C (71.9 mA mg−1). Notably, PdNiMo/C operated for over 6 h before its current density dropped to 24% of its initial level, five-fold longer than the 1.2 h performance of Pd/C. Comparing the results between Pd/C and PdNi/C or PdMo/C, it can be found that Mo addition decreases catalytic stability, whereas Ni incorporation extends the electrocatalytic lifetime of the EGOR process (Fig. S6†). It is worth mentioning that the deactivation is reversible and the catalytic activity can be recovered to the initial level by refreshing the electrolyte (Fig. 2g). HPLC analysis of the post-electrolysis electrolyte, following treatment with an anion-exchange resin to convert carboxylate into carboxylic acid, identifies GLYA as the primary product with oxalic acid (OA) and formic acid (FA) as byproducts. Based on the standard curve (Fig. S7 and 8†), the calculated Faraday efficiency (FE) of GLYA on PdNiMo/C is 87.7%, higher than that of the other catalysts. The experiments demonstrate that the alloying of Ni and Mo has a positive impact on enhancing not only the catalyst activity and stability, but also the product selectivity as well as the yield of GLYA.40 Among the evaluated catalysts, PdNiMo/C predominantly produces OA as the byproduct, while other catalysts favor C–C bond cleavage to generate FA (Fig. 2i).
Moreover, an analysis of EG and *OH adsorption energies (Eads) on electrode surfaces demonstrates the following trend: PdNiMo > PdMo > PdNi > Pd (Fig. 3b and S11†), suggesting that Mo and Ni doping enhanced the adsorption of *OH, a probable contributor to activity improvement.41,42 Specifically, *OH can be adsorbed on different metal sites on the PdNiMo surface, with adsorption energy being −3.92 eV on Mo, which is higher than those on the Ni site (−3.06 eV) and Pd site (−2.32 eV). On the other hand, EG is believed to interact with the Pd surface through the oxygen in the OH group (Fig. 3c and d).13,36 After alloying, the preferential adsorption site of EG shifts from Pd to Mo because the more vacant d orbitals of Mo promote oxygen affinity, favoring oxygen atom binding. Differential charge density analysis revealed a substantial intensification of charge transfer between the oxygen in EG and active sites upon the introduction of Mo, as is evident in Fig. 3c.
Gibbs free energy diagrams for EG oxidation to GLYA are compared on the surface of Pd and PdNiMo catalysts (Fig. 3d and S12†). With Pd, the rate-limiting step is the dehydrogenation of hydroxyl, with an energy barrier of 0.82 eV. In contrast, PdNiMo lowers this hydroxyl dehydrogenation barrier to 0.04 eV, shifting the rate-limiting step to the dehydrogenation of methylene, which exhibits a lower barrier of 0.72 eV. Fig. S13† visualizes the adsorption energies and M–O binding strength during the first dehydrogenation step on hydrogen of EG oxidation. Notably, the adsorption energies of both EG (b1) and CH2OH-CO* (b2) on the PdNiMo surface exceed those on the Pd surface. In particular, crystal orbital Hamilton population (COHP) analysis reveals that the binding of the metal site to the oxygen atom in CH2OH-CO* is significantly enhanced, which in turn stabilizes the CH2OH-CO* intermediate and reduces the energy barrier of the first dehydrogenation step.
Additional CO stripping experiments were conducted to assess the CO poisoning resistance of the PdNiMo/C catalysts (Fig. 4e, f and S16†).46 The peak potential for CO dissolution shifts negatively by 70 mV on PdNiMo/C versus Pd/C, implying a better capacity to eliminate CO even when a trace amount is generated. This improved capacity originates from the stronger affinity to OH that oxidizes CO. In a word, PdNiMo/C not only reduces the formation of CO, but also accelerates the conversion of CO.
The excellent anti-poisoning ability of PdNiMo/C in the EGOR process was further investigated using DFT. As shown in Fig. S17,† C–C bond breaking encompasses multiple routes, including the direct breaking of EG, CH2OH-CO* and OA.20,22 The weaker deprotonation ability of the Pd-based catalysts and the unilateral adsorption of EG suggest that the immediate C–C bond breaking of EG upon adsorption is not the main pathway for the generation of C1 products. Meanwhile, as the major by-product is FA rather than OA (Fig. 2h and i), it can be assumed that the generation of FA and CO is not from OA via the over-oxidation of GLYA. Therefore, C–C breaking most probably occurs in CH2OH-CO*, as shown in Fig. 5a. The subsequent oxidation of the CH2OH-CO* intermediate can generate either GLYA via the hydrogenation of CO or FA via the cleavage of C–C, depending on the competitive activation of C
O and C–C, which can be identified by their bond length variation. As shown in Fig. 5b and c, the M–O bond length between CH2OH-CO* and the active metal site decreases from 2.36 Å on Pd (111) to 2.15 Å on PdNiMo (111), as the binding energy increases from 2.69 eV to 3.05 eV, implying a stronger interaction between the metal site and oxygen atom. As a result, the bond length of the C
O bond in CH2OH-CO* increases by 0.079 Å upon the introduction of Ni and Mo metals, whereas the bond length of the C–C bond experiences a slight reduction, which activates the C
O bond while inhibiting the cleavage of the C–C bond. This observation is consistent with the experimental finding that the generation of FA and CO is significantly diminished on PdNiMo. Interestingly, the introduction of Mo alone primarily stretches the C
O bond, while the introduction of Ni alone predominantly compresses the C–C bond. This outcome also agrees with the experimental findings that Mo improves the activity of EG oxidation while Ni enhances the resistance to deactivation.
Subsequently, the adsorption of CO, a toxic intermediate from C–C bond cleavage, on different catalytic surfaces is calculated (Fig. 5d). It is found that PdNiMo exhibits the weakest CO interaction with an adsorption energy of −1.946 eV, whereas Pd shows the strongest CO binding with an adsorption energy of −2.246 eV, which implies that Ni and Mo can significantly inhibit the continuous adsorption of CO on the active sites. Furthermore, as shown in Fig. 5e, the Gibbs free energy of CH2OH-CO* C–C bond breaking on PdNiMo (−0.18 eV) was much higher than that on Pd (−0.86 eV). These calculations clearly illustrate that CH2OH-CO* was less susceptible to C–C bond breaking under PdNiMo catalysis and that PdNiMo was more resistant to toxicity.
The in situ characterization and DFT calculation reveal that the synergistic effects of Ni and Mo play a crucial role in enhancing the catalytic performance. Ni incorporation suppresses C–C bond cleavage, thus preventing catalyst deactivation, while Mo contributes to the generation of *OH radicals at lower potentials, accelerating the EG oxidation kinetics. The combination of these two effects not only improves the catalytic activity but also promotes the selectivity towards GLYA production.
In summary, this study provides a promising strategy for the development of highly active and stable anodic catalysts for EG oxidation to GLYA. The findings of this work have significant implications for the efficient utilization of EG and the production of valuable chemicals, contributing to the advancement of sustainable energy conversion and storage technologies.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4sc08579e |
This journal is © The Royal Society of Chemistry 2025 |