Cesar
Catizane
a,
Ying
Jiang
*ab and
Joy
Sumner
*a
aSchool of Water, Energy and Environment, Cranfield University, Cranfield, MK43 0AL, UK. E-mail: ying.jiang@tii.ae; j.sumner@cranfield.ac.uk
bRenewable and Sustainable Energy Research Centre, Technology Innovation Institute, Abu Dhabi, United Arab Emirates
First published on 28th April 2025
Electrochemical hydrogenation (ECH) is a sustainable alternative to traditional hydrogenation methods, offering selective reduction of organic compounds under mild conditions. This study investigates the co-hydrogenation of benzoic acid (BA) and phenol on a platinum-ruthenium on activated carbon cloth (PtRu/ACC) catalyst, with a focus on the synergistic effects arising from hydrogen bonding. Density Functional Theory (DFT) calculations reveal that the formation of a hydrogen-bonded complex between BA and phenol facilitates adsorption energy and lowers activation barrier energies compared to BA alone. Experimental results demonstrate that a 20 mM BA and 5 mM phenol mixture achieves the highest conversion rate (87.33%) and faradaic efficiency (63%), significantly outperforming single-compound systems. Notably, co-hydrogenation facilitates the reduction of BA to cyclohexanemethanol, a valuable product for biofuel applications, which has reduced corrosiveness and improved energy density. These findings underscore the potential for optimising multi-compound ECH systems through targeted catalyst design and reagent concentration tuning, thus advancing the development of efficient strategies for bio-oil upgrading and sustainable chemical production.
It has been widely reported that the hydrogenation of aromatic compounds follows the Langmuir–Hinshelwood mechanism, that is, the compound/hydrogen interaction happens after both are adsorbed into the surface of a catalytic material.9 This leads to competition for adsorption sites, especially if more than one compound is present simultaneously. Therefore, it is expected that anti-synergistic effects would take place in feedstock which is not pure, lowering the conversion of a particular compound, or all of them. However, previous studies on phenol-containing mixtures (phenol + furfural,10 and phenol + benzaldehyde11,12), showed better ECH performances after the addition of phenol, both in terms of conversion rate and selectivity. The authors suggest that a hydrogen-bonded complex formation enhanced the hydrogenation of the co-reactant.
In our previous study,13 we demonstrated, for the first time, that a similar synergistic effect seemed to happen during the co-hydrogenation of benzoic acid (BA) and phenol, where this mixture led to the increase in both conversion rate and faradaic efficiency, the best results amongst the ones tested. We also found that the hydrogenation of BA, regardless of condition, would lead to a 100% selectivity towards cyclohexane carboxylic acid (CCA), in agreement with Duet al.9 and Fukazawa et al.14
Herein, we explored the interactions between benzoic acid and phenol during the ECH process over a catalyst of platinum ruthenium on activated carbon cloth (PtRu/ACC) for various phenol concentrations, with the aim of better understanding the synergistic effects during co-hydrogenation. Density functional theory (DFT) calculations were performed to further elucidate the synergistic hydrogenation mechanism, including nudged elastic bands (NEB), to calculate the activation energy of each step of the hydrogenation and electronic structure calculations, and shed further light on the mechanisms of the reaction.
DFT results show a hydrogen bond enhancement during said process, increasing the adsorption energy of BA, facilitating the reaction and achieving the reduction of BA into cyclohexanemethanol. This novel observation of hydrogen bonds as a catalytic tool represents a significant advancement in the selective hydrogenation process, thus serving as a link between model compound studies and those for whole bio-oil, as well as demonstrating the complex mechanism that takes place during this process.
After polarisation, the model compound was introduced to achieve a set final concentration. The electrochemical co-hydrogenation of benzoic acid + phenol was carried out at different initial phenol concentrations (5, 10, 15 and 20 mM in 20 mM of BA) to investigate the effect of the presence of said model compound when mixed with benzoic acid (see Table 1). The experiment continued for 4 (for single model compounds experiments) or 5 hours (for mixtures), ensuring the availability of sufficient electrons for compound conversion. Samples (1 mL) were collected every hour, and the organic compounds were extracted with 2 mL of dichloromethane (DCM). NaCl was added until saturation to ensure the migration of the compounds into the DCM. After each experiment, the electrolyte was discarded, the cell was cleaned, and the cathode was soaked in 5 mL of DCM for 15 minutes to desorb any molecules from its surface. All experiments were performed twice, and where there was a standard deviation of more than 5%, a triplicate was carried out.
Compound initial conc. (mM) | Total conversion (%) | BA conversion (%) | Phenol conversion (%) | FE (%) | Space-Time yield (g m−3 h−1) | Selectivity (%) | |||||
---|---|---|---|---|---|---|---|---|---|---|---|
BA | P | (1) | (2) | (3) | (4) | (5) | |||||
20 | — | 77.15 | 77.15 | — | 56 | 473.00 | 100.00 | — | — | — | — |
20 | 5 | 87.33 | 84.91 | 97.01 | 63 | 505.68 | 86.38 | 13.17 | 0.29 | — | 0.15 |
20 | 10 | 72.05 | 62.96 | 90.23 | 59 | 476.23 | 82.22 | 17.35 | 0.43 | — | — |
20 | 15 | 63.92 | 51.28 | 80.77 | 61 | 478.67 | 72.57 | 26.31 | 1.12 | — | — |
20 | 20 | 66.99 | 47.35 | 86.63 | 75 | 556.85 | 65.27 | 32.55 | 1.54 | 0.65 | — |
— | 20 | 80.75 | 80.75 | 64 | 416.63 | — | 99.00 | 1.00 | — | — |
![]() | (1) |
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![]() | (3) |
![]() | (4) |
![]() | (5) |
RRHE = EAg/AgCl + 0.059 × pH + EAg/AgCl0 | (6) |
All electrochemical measurements were carried out in 1.0 M H2SO4 with and without the model compounds. Linear scanning voltammetry (LSV) tests were recorded at a scan rate of 5 mV s−1 from −0.200 V to 0.200 V. Cyclic Voltammetry (CV) was carried out from −0.200 V to 0.200 V, with an Estep of 5 mV and a scan rate of 5 mV s−1. Electrochemical Impedance Spectroscopy (EIS) was measured vs. Open Circuit Potential (OCP) at a max frequency of 105 Hz and a min frequency of 10−1 Hz, the Estart was set to −0.200 V. Equilibration time was 5 s.
A 4-Layer 4 × 4 PtRu (111) slab was built with a 20 Å vacuum gap and two fixed bottom layers. The slab was placed at the bottom of the cell, to certify that all reactions happened on the top surface. A (2 × 2 × 1) k-point grid was set. The test molecule was placed at a distance of 1.5 Å from the surface, where it did not start the calculations with any bonds to the surface. The adsorption energy (Ead) of the different adsorbates is defined as:
Ead = ETotal − (Eadsorbate + Esurface) | (7) |
However, the addition of 5 mM of phenol, at a mixture ratio of 20:
5, increased all three parameters (conversion = 87.33%, FE = 63% and STY = 505.68 g m−3 h−1). Higher phenol concentrations (20
:
10 and 20
:
15) increased FE at the cost of lower STY and conversion rates, at 72.05 and 63.92% conversion and 59 and 61% FE, respectively, when compared to BA alone. Interestingly, the 20
:
20 mixture increased the conversion rate (66.99 vs. 63.92 from the 20
:
15 mixture) and achieved the highest FE (75%) and STY (556.85 g m−3 h−1). In addition to the total space-time yield reported in Table 1, the yield of cyclohexane carboxylic acid, a product of particular interest, was quantified for each experiment. These values are 473.00, 415.14, 307.80, 250.70, and 231.49 g m−3 h−1 for benzoic acid alone, as well as for 20
:
5, 20
:
10, 20
:
15, and 20
:
20 mixtures, respectively.
At low phenol concentrations, the hydrogen-bonded complex between benzoic acid and phenol stabilises the reactants and facilitates the Langmuir–Hinshelwood mechanism, leading to improved benzoic acid conversion. However, as the phenol concentration increases, the competition for adsorption sites intensifies. Phenol, being more electroactive, outcompetes benzoic acid for active sites on the PtRu/ACC catalyst (see Fig. 3). This results in a noticeable decline in benzoic acid conversion (Fig. 1a), from 84.91 at 5 mM phenol to 62.96, 51.28, and 47.35% at 10, 15 and 20 mM phenol, respectively, where only the 20:
5 mixture achieved a higher benzoic acid conversion than BA alone. Despite this, the stronger adsorption of phenol at higher concentrations reduces the likelihood of side reactions such as hydrogen evolution, thereby improving the overall faradaic efficiency and production rate.
Interestingly, the 20:
5 and 20
:
20 ratios exhibit behaviour that deviates from these general trends. At the 20
:
5 ratio, the synergistic interaction between the two compounds is most pronounced, yielding the highest conversion of benzoic acid. At the 20
:
20 ratio, despite a reduced conversion of benzoic acid, the system achieves its highest STY and faradaic efficiency. These results suggest that optimal concentrations of phenol depend on the desired outcome: higher conversion rates of benzoic acid are favoured at lower phenol concentrations, whereas higher yields and efficiencies are achieved with a more balanced ratio.
The selectivity of benzoic acid towards cyclohexanemethanol during the co-hydrogenation process is a critical and novel finding of this study. Under most conditions, the reduction of benzoic acid yields cyclohexane carboxylic acid with 100% selectivity, assessed via GC-MS. However, when phenol is present at a 20:
5 ratio, the reaction proceeds further, reducing CCA to cyclohexanemethanol. This transformation significantly improves the utility of the product, reducing the corrosiveness of the carboxylic acid group and enhancing the stability, energy density, and C
:
O ratio of the final mixture, all important factors for the storage, transportation and widespread utilisation of bio-oil in the chemical and biofuel industries.6 The impact of reaction time on conversion rates and product distribution is shown in Fig. 2.
The ability of the reaction to selectively produce cyclohexanemethanol at this ratio is particularly intriguing. It suggests that the phenol concentration not only influences adsorption dynamics but also alters the reaction pathways. The hydrogen-bonded complex formed between phenol and benzoic acid likely plays a key role here, stabilising intermediate states and reducing the energy barrier for the additional hydrogenation step required to convert CCA to cyclohexanemethanol. The DFT calculations corroborate this hypothesis, showing that the presence of phenol decreases the activation energy of key transition states.
The absence of cyclohexanemethanol formation at higher phenol concentrations may reflect the dominance of adsorption site competition under these conditions. At high phenol concentrations, phenol's preferential adsorption over BA limits the availability of active sites for further reducing benzoic acid intermediates. Additionally, the increased adsorption of phenol likely shifts the reaction equilibrium, favouring the production of its own reduction products, such as cyclohexanol and cyclohexanone.
The phenol conversion at the 20:
20 ratio demonstrates an intriguing aspect of the synergistic interaction between benzoic acid and phenol during co-hydrogenation. Despite the high concentration of both compounds leading to increased competition for active sites on the PtRu/ACC catalyst, phenol overall conversion remains high, achieving 86.63%. This represents an improvement over the conversion of phenol as a stand-alone model compound (80.75%), indicating that the presence of benzoic acid enhances phenol's reduction efficiency under these conditions. The combination of 20 mM of BA and 20 mM of phenol also led to the formation of a different product, cyclohexane. This is probably a product of the hydrogenation of phenol, rather than benzoic acid, which was achieved by increasing the concentration of phenol and focusing on that reaction (Fig. 3b).
The shift in potential (ΔE) reflects two critical phenomena. First, the observed reduction in potential indicates a decrease in competition with the hydrogen evolution reaction (HER), which is mitigated by the presence of phenol, allowing the catalytic sites to focus on the desired hydrogenation reactions. ΔE1 = 0.032 V and ΔE2 = 0.035 V show that the ECH of BA and phenol are favoured when compared to HER, the competing reaction. Second, adding phenol to BA lowers the energy required for ECH, as shown by the ΔE values for each mixture. The 20:
10 and 20
:
15 mixtures present an ΔE of 0.0395 V and 0.0385 V, respectively. The 20
:
5 mixture exhibits a higher ΔE of 0.0403 V, while the 20
:
20 mixture shows a slightly larger shift of 0.0405 V. These changes suggest that phenol facilitates the adsorption and activation of hydrogen and benzoic acid on the PtRu/ACC surface. It also supports the claim that the concentrations of 5 and 20 mM of phenol are optimal in this process. Surface characterisation techniques (SEM, XPS, XRD and Raman) were conducted on the PtRu/ACC catalyst and reported in our previous study.13
The charge density difference (Fig. 5) shows an electron accumulation (in yellow) between the molecule and the catalyst surface, with (5b) and without (5a) the addition of phenol, which aligns with the adsorption bonds. Meanwhile, electron depletion (blue areas) around the aromatic ring is larger when phenol is present, indicating a stronger pull of electrons towards the carboxyl group, which makes the phenyl group more positively charged and promotes stronger adsorption. These changes in electron density enhance the catalyst's ability to adsorb BA, making the reaction more efficient and lowering the energy required for hydrogenation.
The importance of this enhanced adsorption is highlighted by the adsorption energy (Ead) calculations, which show a significant improvement in adsorption energy from −1.12 eV for benzoic acid alone to −1.38 eV in the presence of phenol. Such a strong interaction stabilises the reactants on the catalyst surface, reducing the likelihood of desorption and enabling more complete hydrogenation.
The results observed in this study align with previous literature reports of synergistic effects in other systems, such as phenol with furfural or benzaldehyde.10–12 These studies show that the addition of phenol increased the activity of model compounds for hydrogenation and facilitated selectivity. However, both these compounds are aldehydes that were reduced into alcohols. Therefore, the interaction between benzoic acid and phenol appears particularly effective, forming new and more hydrogenated compounds, reducing oxygen content and saturating all double bonds.
DFT calculations proceeded to identify the reason for the better catalytic effect observed for the mixtures, where the relative energy diagram is shown in Fig. 6. Step-by-step calculation results show that for all intermediate states, that is, every intermediate state of the hydrogenation process, the mixture was more stable than the stand-alone BA. Higher adsorption energies may accelerate and facilitate the adsorption process, which plays a crucial role in the ECH process.
Nudged elastic bands calculations demonstrated that the energy barrier (ΔE) was also reduced when phenol was added. Table 2 shows the variation for each transition state activation energy. The first and fourth steps present the highest activation energies, where ΔE4 is the limiting step of the reaction at 1.664 and 1.656 eV for the system without and with phenol, respectively.
Step | Energy with no phenol (eV) | Energy with phenol (eV) |
---|---|---|
ΔE1 | 0.983 | 0.647 |
ΔE2 | 0.599 | 0.469 |
ΔE3 | 0.367 | 0.346 |
ΔE4 | 1.664 | 1.656 |
ΔE5 | 0.232 | 0.169 |
ΔE6 | 1.014 | 0.894 |
The results demonstrate that phenol can not only enhance the adsorption capabilities of benzoic acid but also reduce the activation barrier energies, facilitating the hydrogenation process and enabling the reduction of the carboxylic acid function into alcohol.
The process of BA hydrogenation (Fig. 7) happens with the adsorption of benzoic acid into the surface eqn (8), followed by the Volmer step eqn (9), where an H+ reacts with an e− to produce H* (adsorbed hydrogen). Subsequently, the H* transfers into BA* until the hydrogenation process is completed, and cyclohexane carboxylic acid is produced. The last step is the desorption from the surface eqn (10).
When phenol is added to the mixture, Phenol* is formed eqn (11), which creates a hydrogen-bonded complex with BA eqn (12). This complex increases the adsorption energy and lowers the activation energy of the hydrogenation process, leading to the reduction of not only the phenyl group, but also the carbonyl group. The final step is the desorption of the cyclohexanemethanol from the surface eqn (13).
The significance of these findings extends beyond the co-hydrogenation of benzoic acid and phenol. The ability of phenol to act as a “co-catalyst” by forming hydrogen-bonded complexes could be applied to other bio-oil components with similar functional groups, in concordance with Sanyal et al.10 Moreover, the insights into reduced activation barriers suggest that catalyst design strategies could focus on promoting similar interactions.
These findings have practical implications for the optimisation of ECH processes involving complex feedstocks, such as bio-oils, which often contain phenolic and carboxylic acid compounds. Leveraging the natural synergy between such compounds can reduce energy consumption and improve product selectivity.
Moreover, density functional theory calculations confirmed that the addition of phenol reduces the activation energy barriers for the hydrogenation steps. These molecular changes explain the improved efficiency of the co-hydrogenation process, as well as the selectivity for cyclohexanemethanol, which was achieved due to the favourable interaction of the hydrogen-bonded complex with the catalyst. This selectivity is particularly important for bio-oil upgrading, as the formation of alcohols reduces the corrosive effects of carboxylic acids and improves the fuel quality of bio-oil derivatives.
These findings open new avenues for optimising ECH processes, especially for handling complex organic mixtures such as those found in biomass-derived feedstocks. By leveraging hydrogen bond interactions to enhance catalytic efficiency and selectivity, this approach provides a transformative pathway for upgrading bio-oils into higher-value chemical and fuel products. Future research should focus on scaling this process and exploring its potential in real-world bio-oil systems, where the ability to selectively hydrogenate multiple reactive compounds could revolutionise the production of sustainable fuels and chemicals.
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