Yufei
Chen‡
a,
Yuan
Zhou‡
b,
Lihao
Zhang
a,
Yue
Cao
a,
Sunlong
Li
a,
Weipeng
Lu
a,
Zheng
Mao
a,
Zhiwei
Jiang
a,
Ying
Wang
a,
Cihui
Liu
*a and
Qian
Dong
*cde
aCenter for Future Optoelectronic Functional Materials, School of Computer and Electronic Information/School of Artificial Intelligence, Nanjing Normal University, Nanjing 210023, China. E-mail: cihui@njnu.edu.cn
bDepartment of Critical Care Medicine, Shanghai General Hospital, Shanghai Jiaotong University, School of Medicine, 650 Xinsongjiang Rd, Shanghai 201620, China
cDepartment of Obstetrics and Gynecology, Renji Hospital, School of Medicine, Shanghai Jiaotong University, Shanghai, China. E-mail: dongqian95fy@126.com
dShanghai Key Laboratory of Gynecologic Oncology, Renji Hospital, School of Medicine, Shanghai Jiaotong University, Shanghai, China
eState Key Laboratory of Systems Medicine for Cancer, Renji Hospital, School of Medicine, Shanghai Jiaotong University, Shanghai, China
First published on 7th August 2024
The pursuit of flexible, sensitive, and cost-effective pressure sensors plays a pivotal role in medical diagnostics, particularly in the domain of cervical health monitoring. However, significant challenges remain in the economical production of flexible piezoresistive materials and the integration of microstructures aimed at enhancing sensor sensitivity. This urge highlights the use of innovative, stable hydrogel films that demonstrate robust adherence to soft biological tissues, thereby enabling prolonged bio-signal monitoring. In this study, we introduce an innovative integration of a flexible pressure electrical signal sensor with structural color hydrogel scaffolds. This integration leverages the tunability of the inverse opal structure to fine-tune the scaffold's adherence to the endocervical wall under varying environmental conditions and to amplify the sensitivity of pressure measurements. Our findings indicate that this novel approach holds promise for substantial enhancements in the manufacturing and functional capabilities of cervical pressure sensors, potentially revolutionizing personalized medical treatments and improving patient monitoring.
Recent advancements in piezoresistive sensors, including those used in cardiovascular and intestinal applications, have garnered substantial scientific recognition within the field of medical scaffolds.14–17 Metals and polymers are commonly employed materials for piezoresistive sensor scaffolds.3,18,19 An ideal scaffold material for cervical tension sensors should exhibit three key characteristics: (1) strong adhesion to the inner cervix wall,20 (2) appropriate material toughness that can be adjusted to maintain cervical patency,21 and (3) easy removal from the implantation site to minimize patient discomfort.22,23 Consequently, the pursuit of cost-effective and straightforward manufacturing of flexible piezoresistive sensor materials persists as a significant challenge.24–26
Stable hydrogel films have shown promise for constructing flexible medical scaffolds capable of self-adhering to soft biological tissues, enabling continuous, long-term bio-signal monitoring.27,28 Nevertheless, the creation of pressure sensor scaffolds that can reliably adhere to human organs and sustain functionality for prolonged health monitoring remains a formidable task.29,30
Concurrently, the incorporation of microstructures plays a pivotal role in designing flexible devices to enhance signal sensing sensitivity.4,31–35 Recent research has demonstrated the effectiveness of microstructures or patterned polydimethylsiloxanes (PDMS), characterized by high elasticity and biocompatibility, in increasing the sensitivity of resistive sensors.5,6 However, the intricate design of these microstructures and the high cost associated with their conductive materials impose limitations on their widespread adoption. Furthermore, the intrinsic qualities of microstructure geometry make parameter adjustments challenging.36 Consequently, there is a pressing need for an economical and straightforward fabrication approach to produce highly sensitive pressure sensors with customizable microstructure surfaces suitable for deployment across a wide range of pressures, particularly within the human body.37–39
In response to this challenge, we have developed a flexible pressure electrical signal sensor integrated with structural color hydrogel scaffolds. The hydrogel sensor is flexible, sensitive and cost-effective. This integration enables adjustment of hydrogel scaffold adherence to the endocervical wall based on parameters such as humidity and temperature. The effect of pressure and different temperatures on the adhesion of hydrogel scaffolds is shown in Fig. S1–S3 (ESI†). Simultaneously, we have investigated variations in the sensitivity of the pressure sensor through the tunability of the inverse opal structure. This innovative and practical strategy holds the potential for significant advancements in the field of cervical pressure monitoring.
The block diagram illustrating the operational framework of the sensor system is presented in Fig. 1D. Upon insertion of the sensor into the cervix, it exhibits the capability of dynamically modulating its adhesion state in response to varying humidity levels, thereby influencing the output signal. The sensor encompasses a pressure-sensitive unit designed for the measurement of pressure fluctuations within the cervical region. An analog representation of the cervical pressure, acquired by the flexible pressure sensor, is transmitted externally through an insulated, pliable wire. Additionally, a dual voltage system comprising reverse and forward voltage is utilized to energize a power amplification circuit. This circuit, in turn, yields an amplified electrical signal representing the pressure in the cervix. Simultaneously, as illustrated in Fig. 1E, it is noteworthy that regions of the cervical tissue where cancerous lesions are present tend to exhibit reduced moisture levels and a coarser texture. Consequently, the hydrogel scaffold is susceptible to deformations owing to fluctuations in the surrounding humidity. This, in turn, leads to alterations in the particle interstice configuration on the surface of the reverse spectral structure of the P(NiPAAm-bis-AA) hydrogel. The outcome of this process is the modification of the scaffold's color, resulting in the generation of a chromatic signal.
A comprehensive elucidation of the manufacturing process for flexible pressure sensors based on colloidal crystals hydrogel films can be found in Fig. 2A. Initially, the rGO/P(NiPAAm-bis-AA) precursor solution was meticulously prepared and stored under controlled conditions, characterized by low temperature and absence of light. Subsequently, the pre-gel solution was introduced between two hydrogel sheets, one being unadorned and the other featuring an interlaced electrode array design. Before integration, the PDMS surface underwent plasma treatment to ensure intimate contact with the pre-gel solution, facilitating robust bonding. Capillary forces then facilitated the infiltration of the pre-gel solution into the pores of the interleaved electrode pattern, followed by polymerization under ultraviolet (UV) irradiation, yielding a consolidated composite hydrogel. Capitalizing on the malleability and the elasticity of the hydrogel, the resultant sensing device manifested remarkable flexibility. To mitigate invasive discomfort, the sensing stent was meticulously crafted to be as diminutive and slender as possible, measuring 3.5 mm in width, 5 mm in length, and a mere 0.1 mm in thickness (Fig. 2B). This design objective aimed to minimize patient discomfort during the examination. Furthermore, a scanning electron microscopy image illustrating the PDMS under the overlay can be found in Fig. 2C.
The underlying principle governing the sensor's operation hinges upon the pressure-responsive interaction between the P(NiPAAm-bis-AA) composite hydrogel and the interleaved electrode array. When a hydrogel pressure sensor is subjected to external pressure, the P(NiPAAm-bis-AA) in it compresses or bends, the internal pores and mesh structure of the hydrogel changes, and the ions and molecules inside are redistributed, resulting in a change in the electrical properties between the electrode arrays, and subsequently a change in the conductivity of the hydrogel. The interleaved electrode array detects the change in conductivity and converts it into an electrical signal, so the resistance value obtained from the measurement also changes. As depicted in Fig. 2D, the three-dimensional conductive network established by the composite hydrogel and the electrode arrays exhibited stability and preserved optimal electrical conductivity, as evidenced by the unchanging resistance value. However, the application of pressure induced partial deformation of the sensor's sensitive unit, with the degree of deformation increasing in proportion to the applied pressure. This effect translated into enhanced contact between the composite hydrogel and the electrode arrays, consequently resulting in the elevation of the resistance value. Essentially, the conductive network, constituted by the composite hydrogel and the electrode array, can be conceptualized as a variable resistor (Rn), with the resistance value contingent upon the extent of network contact. As illustrated in Fig. 2E, the application of external pressure, leading to the deformation of the sensitive cells, led to an increase in ΔR between the conductive networks. Upon the release of pressure, the conductive network reverted to its initial configuration, and the resistance value returned to its original state.
A flexible pressure sensor was affixed to the surface of a polydimethylsiloxane (PDMS) hollow conduit characterized by an elastic thickness of 3 mm. The relative resistance change (ΔR/R) associated with the sensor's response to varying pressure levels was measured and calculated when the sensor was placed on different substrates. The pressure sensor has a response threshold of 0.5 kPa and the sensitivity of the pressure sensor is approximately 0.025 kPa−1. The results, depicted in Fig. 3A, reveals notable distinctions in the sensor's sensitivity when compared to a glass substrate. Specifically, at a pressure change of approximately 4 kPa, the sensor's sensitivity was enhanced by a factor of approximately 16 in comparison to its performance on a glass substrate, and this enhancement escalated to a factor of approximately 60 as the pressure reached about 8 kPa. Moreover, an exploration of the response and recovery time of the flexible pressure sensor in the presence of external pressure was undertaken to characterize the pressure-sensitive response features of the sensor. Fig. 3B and C illustrates the instantaneous resistance variations during the application and removal of an 8 kPa pressure load. The real-time step-response curves, presented in the same figures, serve as a reflection of the flexible pressure sensor's exceptional response and recovery times, demonstrating its consistent and rapid responsiveness to pressure fluctuations. The response and recovery times were determined to be 10 ms when external pressure was applied and removed, respectively.
To assess the repeatability, reliability, and stability of the flexible pressure sensor, cyclic pressure at 9 kPa was recurrently applied to the sensor to achieve 100% deformation. This process revealed that ΔR/R increased from 0 to 1.42% as the sensor reached 100% deformation. Furthermore, it was observed that the resistance stabilized upon the application of pressure and maintained remarkable consistency over multiple cycles, affirming the sensor's precision in medium-pressure range sensing, as displayed in Fig. 3D. In Fig. 3E, a load of 9 kPa is repeatedly applied 5000 times at 1 Hz, and ΔR/R varies from 0 to about 1.4% during the pressure increase, and returns to the initial state almost immediately after the pressure is released. The amplitude and waveform of each response consistently maintained a high degree of uniformity at each instance, with response variations kept within a 20% margin.
Furthermore, the sensor's response frequency was subjected to examination (Fig. 3F), revealing its capability to accurately discern load changes at different frequencies as the pressing frequency gradually increased from 0.2 Hz to 0.5 Hz and 1 Hz. This capacity to precisely detect load variations across distinct frequencies underscores the flexible pressure sensor's outstanding reliability and stability, providing a solid foundation for its application in intracervical environments.
To visually capture pressure measurements utilizing this flexible sensing system, a custom-made setup, depicted in Fig. 4A, was devised. This setup comprises stepper motors, pressure sensors, voltage amplification components, and an output display. The stepper motor guarantees a consistent and controlled application of external pressure, ranging from 0 to 10 kPa, thereby replicating the internal pressure conditions within the cervix. The pressure sensors, affixed to a flexible polydimethylsiloxane (PDMS) catheter using PDMS as an adhesive and evenly spaced at 90° intervals, are responsible for capturing pressure data. These sensors detect alterations in resistance signals, which are subsequently conveyed through copper wires to the voltage amplification module. This module serves to enhance and convert the subtle resistance variations into voltage values, subsequently exhibited as electrical signals on a monitor. The configuration of the voltage amplification circuit can be observed in Fig. 4D. Notably, this amplification can be customized to increase or decrease the ΔR/R signal by rotating the knob, with the potential to attain an amplification factor of up to 50.
Following the adjustment of amplification, an exploration of the correlation between pressure and voltage output was conducted, as demonstrated in Fig. 4B. The outcomes underscored a conspicuous alignment between the observed relationship and the pressure-sensor resistance relationship, indicating the intuitive ability of the sensing system to provide real-time assessment of pressure magnitude through voltage monitoring. It is pertinent to mention that in this study, a fixed supply voltage of 10 V, with 10-times voltage amplification, was utilized. Subsequently, a systematic variation in the magnitude of the relative resistance load value was performed, and the bidirectional pulse signals of the system were plotted over a range of relative resistance values (0.1%, 0.3%, 0.5%, 0.7%, and 0.9%), as illustrated in Fig. 4C. The figure reflects a sampling rate of 500 Hz, underscoring the system's remarkable ability to sample the ΔR/R signal effectively.
Four flexible pressure sensors were integrated into the catheter, enabling pressure sensing from four distinct directions. Simultaneous activation of the four voltage output channels on the sensors was executed to simulate the pressure conditions at the cervix. The voltage outputs of all four channels were diligently monitored over a 15-minute duration, as depicted in Fig. 4E. This approach elevates the precision of pressure detection at the cervix and facilitates continuous monitoring of physiological activity by the other three flex sensors in the case of sensor malfunction. Furthermore, the exceptional durability of the flexible pressure sensors was demonstrated at a pressure of 5 kPa and a frequency of 1 Hz, as delineated in Fig. 4F. Voltage change curves were recorded every 1000 cycles, with data logged for 200 cycles at a time. This investigation revealed minimal changes in the voltage amplitude and consistent sensitivity, affirming the system's robust stability and reliability for long-term pressure monitoring. The performance of the hydrogel sensor is compared with the previous works as shown in Fig. S4 (ESI†).
The creation of hydrogel film scaffolds was imperative to facilitate on-demand sensor adhesion at the cervical site. To construct the graphene hybrid-structured, colorized hydrogel on a counter-patterned hydrogel film, a template sacrifice method was employed (Fig. S5 and S6, ESI†). The formation of colloidal crystal templates necessitated the self-assembly of monodisperse silica nanoparticles on glass slides, culminating in the generation of densely packed arrays through evaporation, consequently yielding tightly stacked arrays with a hexagonal organization, as revealed in scanning electron microscopy (SEM) pictures (Fig. S7, ESI†). Following this, the P(NiPAAm-bis-AA) precursor solution, prepared and stored in a controlled, light-restricted environment (Fig. 2A), was extracted, and the pre-gel solution was introduced into the template. The liquid exhibited capillary action as it permeated the interconnected nanopores among the adjacent nanoparticles. Upon exposure to UV irradiation, the liquid underwent polymerization, resulting in the formation of a solidified composite hydrogel. By subsequently etching the silica template, the freestanding hydrogel film acquired an inverse opal structure and a periodic pore arrangement (Fig. S8, ESI†). This composite hydrogel membrane exhibits a unique optical attribute referred to as the photonic band gap (PBG), resulting from the periodic arrangement of its internal structure. When illuminated by incident light, light propagation experiences interference from the nanopores, causing a color shift induced by reflection. Typically, the inverse-opal structure of such hydrogel membranes generates vibrant structural colors when the irradiating light wavelength falls within the visible spectrum. For light incident perpendicular to the surface, the position of the reflection peak can be determined through the Bragg formula:
λ = 1.633dnaverage. | (1) |
Through a series of experiments, we observed that the hydrogel scaffold displayed notable resilience while retaining a degree of softness and elasticity when the piezoresistive sensor was immersed in a liquid and subjected to repeated shaking (Fig. 5A). Furthermore, Fig. 5B illustrates the attachment of this composite hydrogel film to a wet and flexible catheter for the analysis of the optical response of the P(NiPAAm-bis-AA) hydrogel film to deformation. When subjected to mechanical forces, the composite hydrogel film undergoes deformation, leading to modifications in its internal nanostructure and, consequently, a shift in its color. In its unaltered state, the composite hydrogel film presents a blue appearance. As the film experiences slight bending, its color progressively transitions to green. With further bending angles, the hue shifts towards orange. Upon full relaxation of the deformation, the hydrogel's color reverts to its original blue state. On the one hand the change in color can help to locate specific pressure points and areas of stress. Points or areas with a significant change in color indicate greater pressure, which is important for cervical testing. The color change provides immediate visual feedback on the state of the hydrogel scaffold. This can be particularly useful during the implantation process to ensure proper placement and to monitor the scaffold's interaction with the cervical tissue. On the other hand, the color change can be used to quantitatively measure pressure based on the correspondence between the color change and the force applied. In addition to this, the color change can be used to monitor pressure changes over time, allowing healthcare professionals to monitor the pressure changes in the cervix at different points in time in real time. As the hydrogel scaffold bends or deforms under pressure, the inverse opal structure within the hydrogel changes, leading to a shift in the reflection peak wavelength and a corresponding color change. This visual cue indicates that the scaffold is responding to pressure or deformation. The schematic diagram of hydrogel film deformation is shown in Fig. 5C, when the film is bent, the distance between neighboring nanoparticle holes increases, and the wavelength of the reflection peak increases with d according to formula (1), as shown in Fig. 5D, the wavelength of the reflection peak of the film changes from 466 nm to 620 nm as the film bending angle increases.
This paper explores the investigation of a catheterized pressure sensor distinguished by its remarkable elastic properties. As illustrated in Fig. 6A, this sensor displays deformability in response to external bending forces or applied pressure, a pivotal attribute for conducting invasive measurements within the human body. More specifically, we have integrated our pressure sensor into a catheter, positioning it within the cervix for detection. The sensor's body is constructed using polydimethylsiloxane (PDMS), a material characterized by its exceptional softness and flexibility. While traversing the cervix, the composite hydrogel scaffold on the catheter closely conforms to the moist and elastic cervical wall. Even slight deformations in the cervical canal trigger discernible changes in the relative resistance of the flexible sensors on the catheter, resulting in significant shifts in the electrical signal output from the sensing system. This adaptability and sensitivity render the sensor exceptionally precise for pressure measurements within the cervix. We also investigated how temperature and acidity affected the composite hydrogel scaffold at the cervical location. As illustrated in Fig. S9 (ESI†), four portions of the composite hydrogel film of the same size and shape were intercepted and placed in an aqueous citric acid solution at pH 3–5, with the liquid temperature adjusted to 37 °C and left to stand for one week. The structure, size, and color of the composite hydrogel film did not change considerably in the cervical environment, indicating that the composite hydrogel scaffold was stable.
To recreate the surface environment of the human cervix, we used the pig colon as the surface material. Because the porcine colon has elastic and wetting qualities that are similar to those of human tissue, it was selected as a good modeling material. We employed 3D printing technology as the foundation for our modeling in order to guarantee the precision and dependability of our investigations. First, we used medical imaging methods to obtain 3D structural data of the human cervix. After being cleaned up and optimized, these data were loaded into 3D modeling programs to create models. We produced a 3D printed model that resembled the structure and form of the cervix by modifying the model's size, shape, and features. In order to make sure it fits snugly and replicates the wettability and flexibility of the cervix's surface—which was prepared in order to create an artificial cervix—we then coated the 3D printed model with pig colon. In order to accomplish this, we made sure the pig colon complied with the experimental specifications by pre-treating it with procedures like cleaning, sterilization, and cutting.
P(NiPAAm-bis-AA) hydrogels exhibit strong adhesion to the moist endocervical wall due to the humid environment in the human body, allowing the sensors to efficiently adhere to the healthy cervical wall and are less prone to ectasia. On the surface of a moist artificial cervix, we tested the adhesion of a catheter-based pressure transducer decorated with a composite hydrogel scaffold. As illustrated in Movie S1 (ESI†), the sensor was placed in a moist artificial cervix and the model was shaken up and down without the sensor becoming ectopic or displaced. A citric acid solution with a pH of 3 was utilized to replicate the passage of biological fluids on the surface of the cervix, as seen in Movie S2 (ESI†), and neither the hydrogel scaffold nor the catheter became ectopic or dislodged when the solution dripped. This shows that long-term pressure monitoring at the cervical location is possible when the catheter-based pressure sensor has the composite hydrogel scaffold securely attached to it and the cervix is in good health.
The water content and elasticity of the cervical tissue, however, gradually decrease in the case of cervical lesions, which presents a problem for the composite hydrogel scaffold's consistent adherence. The composite hydrogel scaffold firmly adheres to the surface of the wet tissue when the artificial cervix is wet, as illustrated in Fig. 6B. However, when the artificial cervix is dry, the scaffold is unable to achieve effective adhesion, making the PDMS catheter for measuring the pressure signal susceptible to anisotropy, which causes variations in the pressure output signal's amplitude and frequency. We carried out cyclic adhesion and peeling tests for the adhesion of hydrogel film scaffolds to the surface of the artificial cervix under different humidity conditions, and a total of 20 cycles were performed (Fig. S10, ESI†). The experimental results showed that the adhesion of the hydrogel film scaffold could be stabilized at a level of about 22 kPa when the surface of the artificial cervix was in the wet state, while the adhesion decreased to about 6.5 kPa when the surface of the artificial cervix was relatively dry. The transducer's test findings in cervical contexts with different levels of health are simulated in Fig. 6C. Catheter-based pressure transducers provide a convenient method for monitoring changes within the cervix and converting them into electrical signals.
In summary, the catheterized pressure sensor amalgamates remarkable elastic properties, flexibility, and sensitivity, rendering it highly suitable for real-time monitoring within the cervix. It offers valuable insights into the cervix's health status and is poised to provide robust support for future medical diagnosis and treatment.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4tb01220h |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2024 |