Temperature-responsive Zn-based catalysts for efficient catalytic conversion of biomass-derived carbohydrates to ethyl lactate

Abstract

Chemical catalytic conversion of biomass-derived sugars to lactic acid has attracted considerable attention due to the cheap, abundant and renewable nature of biomass and its huge potential application in the synthesis of biocompatible and biodegradable polylactic acid resins. However, this route is still a huge challenge in view of the transformation efficiency. This paper reports a series of Zn-based catalysts, which are facile and cheap to prepare and highly efficient for the conversion of biomass-derived carbohydrates to ethyl lactate (EL). The microstructure, active site composition and surface properties were characterized by TEM, HRTEM, XRD, NH₃-TPD, CO₂-TPD, Py-IR, and XPS. The catalytic performance of catalysts in the conversion of biomass-derived carbohydrates to ethyl lactate (EL) and the effect of water content were investigated. It was found that the Zn species played a decisive role in regulating the strengths of the acidic and basic sites to match the rate of each reaction in the tandem reactions. The basic sites are beneficial for isomerization and retro-aldol condensation, while the temperature-responsive released H⁺ protons are responsible for the dehydration of triose to methylglyoxal, a rate-determining step in the conversion of triose to EL. Addition of a small amount of water could enhance the release of the protons and thus accelerate the dehydration reaction, but excessive water would favor the formation of humins. Using ZnSi-2 as a catalyst under optimal conditions, yields as high as 74.5% of EL from glucose, 81.0% from fructose, 70.9% from mannose, and 80.3% from sucrose could be achieved with tens of times higher productivity than the previously reported values in the literature. DFT calculations revealed that Zn(OEt)Cl, Zn(OH)Cl, and Zn(OH)(OEt) were probably the active components. In addition, the stability of the catalyst as well as the deactivation and regeneration was also studied. The findings in this research provide new insights into the exploration of efficient catalysts for biomass conversion to value-added chemicals.