Synthesis of a high-iron fly-ash-based Na-X molecular sieve and its application in the adsorption of low concentration of CO2

Abstract

In addressing the environmental challenges posed by the accumulation of fly ash (FA), efforts have been geared towards its high-value utilization. By the use of high-iron FA as a raw material, a high-iron fly-ash-based Na-X molecular sieve was successfully synthesized by hydrothermal method. We combined pretreatment methods such as high-temperature calcination, acid leaching and alkali fusion activation. The as-synthesized product was used for the adsorption of a low concentration of CO₂, and the adsorption data were fitted by a physical model. The changes in iron content in pretreatment and molecular sieve synthesis were revealed by SEM-mapping, UV-Raman and UV-Vis. The results showed that the pretreatment process reduces the iron content from 32.3% to 13.3%, and converts the inactive phases to active phases, with n (SiO₂/Al₂O₃) = 4.94. The activated product was transformed further to a Na-X molecular sieve using a hydrothermal method. The product has a single crystal phase and octahedral crystal structure. Its specific surface area was 646.634 m² g⁻¹, and micropores were distributed between 0.46 nm and 0.71 nm, with a mesoporous phase of 4.6 nm. When used to adsorb a low concentration of CO₂, the Na-X molecular sieve has a high adsorption capacity of 3.70 mmol g⁻¹, which reaches 95.11% that of the commercial Na-X molecular sieve. The adsorption breakthrough time and adsorption capacity decreased with an increase in temperature. The adsorption kinetics were consistent with the Bangham model for surface pore adsorption and Weber–Morris model for internal diffusion. During the synthesis process, iron was converted from highly dispersed iron oxide to four-coordinated framework iron. Thus, this paper paves a path for the high-quality transformation and utilization of high-iron fly-ash.