Impact of lanthanum ion exchange and steaming dealumination on middle distillate production using nanosized Y zeolite catalysts in hydrocracking reactions

Abstract

In the field of hydrocracking reactions, achieving optimal middle distillate yields remains a persistent challenge with commercially available zeolite Y catalysts. This limitation is attributed to challenges related to diffusion constraints within the catalyst. In response, we present a promising solution not only to these problems but also to the challenges encountered in nanosized Y zeolites when attempting to generate acidic sites within their structure and when analyzing their performance in vacuum gas oil hydrocracking. NiMo catalysts based on nanosized Y zeolites with different crystal sizes exchanged with lanthanum, effectively address diffusion issues and significantly enhance catalyst performance compared to dealuminated nanosized and commercial Y zeolite under the same reaction conditions. The catalysts were characterized by TGA, ICP-OES, XPS, N₂ physisorption, FT-IR for pyridine acidity, TEM-mapping, and the 3-methyl thiophene reaction to test the hydrogenating capacity. Surface analysis and microscopy showed greater porosity in the catalysts with smaller zeolites and different arrangements of their components. The catalysts based on steamed protonated nanosized Y zeolites with a larger size and lanthanide nanosized Y zeolite with a smaller size yielded more middle distillates. Research provides a comprehensive analysis, providing a correlation between the catalytic performance and the size of the nanosized Y zeolite.