Ying-Feng
Lee
a,
Kuo-Hsin
Chang
ab,
Che-Yi
Chu
a,
Hsin-Lung
Chen
a and
Chi-Chang
Hu
*a
aDepartment of Chemical Engineering, National Tsing Hua University, Hsin-Chu, 30013, Taiwan. E-mail: cchu@che.nthu.edu.tw; Fax: +886-3-5715408; Tel: +886-3-5736027
bDepartment of Chemical Engineering, National Chung Cheng University, Chia-Yi, 62102, Taiwan
First published on 9th August 2011
By varying the vapor pressure of solvents through changing the alkyl length of aliphatic alcohols or the aging temperature, the microstructures, including mesopore ordering length, porosity, and specific surface area, of silica templates are controllable in an evaporation-induced self-assembly (EISA) process. The microstructures of various silica powders are systematically characterized and compared by the small-angle X-ray scattering (SAXS), nitrogen adsorption/desorption isotherms, as well as scanning electron microscopic (SEM) and transmission electron microscopic (TEM) images. The microstructure ordering length of silica powders is found to decrease with reduction of the solvent evaporation rate tuned by the length of alkyl groups of alcohols, which is confirmed by the almost identical microstructure of silica powders prepared by using methanol and tetrahydrofuran (THF) which exhibit similar vapor pressures. The rate of micelle formation relative to the rate of silica precursor condensation, strongly depending on the solvent evaporation rate, determines the resultant organization of micelles and may cause morphological distortion and microdomain disorientation of silica templates. This concept is confirmed by the presence of completely and partially ordered microstructures of silica powders synthesized from the ethanol- and butanol-based precursor solutions, respectively, which are dried completely at a higher temperature in the aging process. The microstructure of mesoporous silica can thus be simply tuned by varying solvents and aging temperatures in the EISA process, which are promising for many applications.
To advance the applicability of these materials, the evaporation-induced self-assembly (EISA) process has been studied for many envisioned nanotechnologies. This unique method has been used to prepare most of such mesoporous materials. In fact, it is desirable to create patterned nanocomposites consisting of periodic arrangements of two or more dissimilar materials via this process. The above viewpoints imply that EISA is a simple, effective method for preparing periodic porous materials.22–24
EISA generally involves three interactive steps: solvent evaporation, micelle formation and packing, as well as sol condensation. The evaporation rate of solvents in the sol solution during the synthesis process is expected to be one of the key factors controlling the resultant microstructures in the EISA method because the surfactant concentration in the sol solution is strongly dependent upon the solvent evaporation rate. This may cause variations in structure and packing of micelles although ethanol is the most popular solvent for the EISA process. Accordingly, Innocenzi et al. gave an overall formation mechanism of ordered-mesoporous silica by using solvents with fast evaporation rates,25 and Ogura et al. described the so-called drying-induced phase transformation mechanism for the mesoporous silica formation.26 Recently, an ordered porous structure of silica could even be obtained through a so-called spray drying method,27 a rapid evaporation process (2 s) at elevated temperatures, further emphasizing the importance of the solvent evaporation rate. On the other hand, the rate of sol condensation is also important in determining the silica microstructure since condensation, very similar to polymerization, generally enhances the viscosity of a sol, which should significantly affect the formation and organization of micelles. Therefore, Doshi et al. showed that under acidic conditions in which the siloxane condensation was minimized, the hydrophilic and nonvolatile silicic acid components replaced water to maintain a fluid-like state that avoided kinetic barriers to self-assembly. This means that the condensation rate played an important role in forming the highly ordered surfactant-templated mesostructure.28 Recently, Choi et al. tried to replace the commonly used ethanol with 1-butanol and found the key synthetic strategy for achieving a robust, structurally well-ordered materials,29 further supporting the above viewpoint. Besides, due to the variation in length of alkyl groups and polarity of solvents, the controllable hydrophobicity of solvents may lead the microphase separation or templating of micelles in the EISA process, changing the porosity and microstructure of resultant materials. Based on these viewpoints, the interactions among solvent evaporation, micelle formation/packing, and sol condensation have to be carefully considered in preparing ordered mesoporous materials through the EISA process. Unfortunately, few researches considered these factors simultaneously in order to establish a reliable model for describing this process.
In this work, we vary the rate of solvent evaporation by changing the alkyl length of solvents, or by drying the sols at a relatively higher temperature (40 °C for 72 h) in order to figure out the competition among micelle formation, micelle packing, and gel network formation in the EISA process. This work concludes that the rate of micelle formation relative to the rate of silica precursor condensation, strongly depending on the solvent evaporation rate, determines the resultant organization of micelles and causes the morphological distortion and/or microdomain disorientation of silica templates. Moreover, the porous microstructure and ordering length of mesoporous silica can be simply tuned by varying the vapor pressure of solvents (i.e., the alkyl length of alcohols or the aging temperature) in the EISA process, which is promising for many future applications.
Fig. 1 The small-angle X-ray scattering patterns of (1) SiO2-M (methanol with a vapor pressure = 97.6 mmHg at 20 °C), (2) SiO2-E (ethanol with a vapor pressure = 44.3 mmHg at 20 °C), (3) SiO2-P (n-propanol with a vapor pressure = 14.9 mmHg at 20 °C), and (4) SiO2-B (n-butanol with a vapor pressure = 3.75 mmHg at 20 °C).34 |
Identifying the pore structure, commonly determined by the adsorption/desorption isotherms of inert gases, is an essential procedure in template synthesis. Isotherms A–D in Fig. 2 show the typical adsorption/desorption isotherms of N2 at 77 K for SiO2-M, SiO2-E, SiO2-P, and SiO2-B, respectively. From a comparison of these isotherms, two features have to be mentioned. First, the order of silica with respect to decreasing the intercept value from the extrapolation of the adsorption/desorption overlapping lines in the low relative pressure region is: SiO2-E > SiO2-M > SiO2-P > SiO2-B, suggesting that the specific surface area of silica generally decreases with decreasing the vapor pressure of the alcohols. Second, hysteresis loops are found on all isotherms and all silica exhibit the type IV isotherms, typical for mesoporous materials. A feature common to hysteresis loops is that the steep region of the desorption branch leads to a lower closure point at a relative pressure (for a given adsorption). This phenomenon depends mainly on the nature of adsorbates rather than the nature of porous templates; e.g., for benzene at 25 °C at P/P0 = 0.28 and for N2 at its boiling point at P/P0 = 0.42. Note that SiO2-M shows a type H1 hysteresis loop, indicating a narrow distribution of cylindrical-like mesopores. This result reveals the formation of a uniform and highly ordered microstructure of SiO2-M. On the other hand, SiO2-E and SiO2-P exhibit a loop similar to type H2, suggesting a complex porous microstructure, such as network and pore blocking effects, and consequently, the pore size distribution and pore shape are not well defined. SiO2-B shows the type H3 hysteresis loop which was commonly found for the adsorbents with slit-shaped pores or plate-like particles.32 The above results further support the statement that the solvent with a high enough evaporation rate (i.e., methanol) favors the formation of ordered cylinders arranged in a hexagonal-like array.
Fig. 2 Nitrogen adsorption/desorption isotherms of (A) SiO2-M, (B) SiO2-E, (C) SiO2-P, and (D) SiO2-B. |
Table 1 summarises the physical properties of all silica. The specific surface area data were deduced from the adsorption isotherms on the basis of the BET model. From Table 1, SiO2-M possesses a high specific surface area because the ordered silica structure will induce a high packing arrangement. Due to the compact structure, the micropore diameter of SiO2-M is also the largest among these samples. SiO2-E shows the highest specific surface area because the slight shrinkage/collapse of the ordered structure leads to the formation of defect pores providing more surface area than SiO2-M. Since the average diameters of micropores and mesopores of SiO2-E are significantly smaller than that of SiO2-M, the former silica with smaller micropore and mesopore volumes still shows a higher specific surface area (561.37 m2 g−1) than SiO2-M. SiO2-P is considered as a micropore-enriched mesoporous silica although its micropore volume is not very high. Since SiO2-B shows the macrophase-separated morphology with a random texture, the silica precursors should aggregate seriously during the EISA process, generating certain larger pores in the template, and significant amount of mesopores is obtained. Based on the above results and discussion, the morphology and pore structure of silica can be tuned by varying the solvent evaporation rate through varying the length of alkyl group in the EISA process.
Sample code | SiO2-M | SiO2-E | SiO2-P | SiO2-B | SiO2-T |
---|---|---|---|---|---|
Surface area (m2 g−1) | 511 | 561 | 387 | 226 | 462 |
Total pore volume (cc g−1) | 0.634 | 0.467 | 0.241 | 0.200 | 0.528 |
BJH pore diameter (nm) | 6.53 | 3.43 | 3.38 | 3.76 | 5.63 |
Micropore diameter (nm) (DA method) | 1.88 | 1.64 | 1.70 | 1.64 | 1.84 |
Mesopore volume (cc g−1) (V–T plot) | 0.581 | 0.418 | 0.211 | 0.095 | 0.483 |
Micropore volume (cc g−1) (V–T plot) | 0.026 | 0.034 | 0.017 | 0.013 | 0.023 |
The FE-SEM image in Fig. 3A clearly shows that SiO2-M is of an ordered hexagonal structure and the pore size is about 6 nm, revealing the mesoporous nature. Due to the difference in solvent evaporation rates that results in the distortion of the micelle microstructure, SiO2-E and SiO2-P show many pore-like domains with relatively uniform micropores. SiO2-E shows a higher density of pores with their sizes less than 2 nm, significantly enhancing the specific surface area (see Table 1). SiO2-P exhibits more loose pores with their pore size generally smaller than 2 nm (i.e., micropores). SiO2-B seems to show the aggregated-shape plate morphology, suggesting the macrophase separation between solvent and triblock copolymer (i.e., Pluronic F127). The above results are consistent with those of nitrogen adsorption/desorption isotherms and SAXS patterns, further supporting the idea that the solvent evaporation rate in the sol solution during the EISA synthesis process is, at least, one of the key factors controlling the resultant microstructures of the silica.
Fig. 3 FE-SEM images of (A) SiO2-M, (B) SiO2-E, (C) SiO2-P, and (D) SiO2-B. |
To further confirm the variation in the morphologies of mesoporous silica formed under different evaporation rates of solvents, all samples were examined by TEM and typical results are shown in Fig. 4. Clearly, SiO2-M shows an ordered hexagonal structure. SiO2-E and SiO2-P can be considered as porous materials providing random pores. For SiO2-B, large aggregates of silica are clearly visible, resulting from the macrophase separation between n-butanol and Pluronic F127. Based on all of the above results and discussion, the microstructure of silica synthesized via the EISA process strongly depends on the evaporation rate (vapor pressure) of solvent employed.
Fig. 4 TEM images of (A) SiO2-M, (B) SiO2-E, (C) SiO2-P, and (D) SiO2-B. |
Fig. 5 (A) The small-angle X-ray scattering pattern, (B) the nitrogen adsorption/desorption isotherms, and (C) the TEM image of SiO2-T prepared from the sol solution with THF as the solvent. |
Fig. 6 (A,C) The small-angle X-ray scattering patterns and (B,D) TEM images of (A,B) SiO2-EA and (C,D) SiO2-BA where the sol solutions were dried at 40 °C for 72 h. |
Based on all of the above results and discussion, we propose a scheme illustrating the complicated interactions among micelle formation, micelle packing, and gel network formation in the EISA process (see Scheme 1). Because of the amphiphilic characteristics of the PEO–PPO–PEO triblock copolymer, Pluronic F127 can form spherical, cylinder, and hexagonal-packed micelles due to its self-assembling nature in the sol solution, which strongly depends on the surfactant concentration. When a solvent with a sufficient vapor pressure (e.g., methanol and THF) is employed, the solvent evaporation rate is high and Pluronic F127 is concentrated to form cylindrical micelles before the formation of a viscous silica gel network. Under this situation, the self-assembly process is fast enough to pack into the ordered hexagonal phase before the application of the temperature-ramping program. Consequently, a highly ordered hexagonal structure is obtained for SiO2-M and SiO2-T (path 1). Similarly, if solvent molecules are completely evaporated in a much shorter period by rising the aging temperature before the significant formation of viscous silica gel network, concentrated Pluronic F127 molecules will form the cylindrical micelles which pack into an ordered hexagonal phase. Consequently, a highly ordered hexagonal structure is obtained (e.g., SiO2-EA synthesized from the completely dried sol solution in Fig. 6A and 6B). This aging step shows the potential in finely tuning the microstructure ordering length, porosity, and specific surface area. When n-butanol is employed, the aged sol cannot be dried at 26 °C for 24 h, which will be dried completely by the temperature-ramping program. However, the temperature-ramping program not only favors the solvent evaporation but also accelerates the condensation of TEOS to form silica. Accordingly, micelles may only be formed in certain places while the viscous silica gel aggregates when the sol–gel condensation is significant (path 2). Hence, silica powders with a macrophase-separated morphology with a random texture are obtained (i.e., SiO2-B). Since the vapor pressures of ethanol and n-propanol are between methanol and n-butanol, the resultant microstructures of silica are intermediate to the periodically ordered and macrophase-separated morphologies. Since the evaporation rate of n-propanol is relatively slow, not well-defined micelles may be formed in the aged process. Hence, it is impossible to pack these ill defined-micelles into an ordered microstructure (e.g., SiO2-P). Moreover, the microstructure of SiO2-E should be a hybrid of SiO2-M and SiO2-P because the vapor pressure and evaporation rate of ethanol are between methanol and n-propanol. On the other hand, if solvent molecules with a low vapor pressure are (nearly) completely evaporated by prolonging the aging time (path 3), such as n-butanol with a relative long alkyl chain, the condensation of viscous silica gel network occurs significantly because of a much longer aging time. As a result, micelle formation/packing and gel condensation complete each other in this long aging period, leading to a mixed microstructure consisting of an ordered hexagonal structure and aggregated silica (i.e., SiO2-BA, see Fig. 6C and 6D).
Scheme 1 A schematic illustration describes how to control the degree of surfactant self-assembly by changing the relatively rates of solvent evaporation and gel formation in the EISA process. |
Based on all of the above results and discussion, the relative rates of micelle formation and TEOS condensation are concluded to determine the morphology and packing structure of micelles, resulting in the variation in morphologies and microstructures of mesoporous silica templates. Crucially, the degree of surfactant self-assembly, strongly depending on the solvent evaporation rate, can be used to control the micelle morphology and packing as well as the resultant microstructure of silica templates. In addition, the microstructure of silica templates can be tuned by varying the solvent with similar vapor pressures from the textural comparison of SiO2-M and SiO2-T or by shortening the aging time through rising the aging temperature from the textural comparison of SiO2-E and SiO2-EA.
This journal is © The Royal Society of Chemistry 2011 |