Qin
Kuang
*a,
Xi
Zhou
b and
Lan-Sun
Zheng
a
aDepartment of Chemistry, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, P.R. China. E-mail: qkuang@xmu.edu.cn; Tel: +86 592 2187879
bDepartment of Biomaterials, College of Material Science, Research Center of Biomedical Engineering Technology of Xiamen City, Xiamen University, Xiamen, 361005, P.R. China
First published on 24th January 2014
In this paper, ZnO/SnO2 core–shell micropyramids were successfully prepared via a chemical vapor deposition process that is based on the epitaxial growth of SnO2 on the surface of ZnO hexagonal micropyramids. Upon controlling appropriate deposition times and flow rates of the precursor, two epitaxial growth modes of SnO2, i.e. a continuous thick film and well-arranged one-dimensional nanostructures were observed in the ZnO/SnO2 core–shell micropyramids. Taking advantages of the difference in acid resistance between ZnO and SnO2, the as-prepared ZnO/SnO2 micropyramids were further converted into SnO2 hollow micropyramids with a facile acid-etching treatment. Structural analysis revealed that the lattice mismatch degree between epitaxial planes determines the preferential growth direction of the SnO2 epitaxial layer on the ZnO surface. Compared to the pristine ZnO template, interestingly, the ZnO/SnO2 core–shell micropyramids exhibited very strong green emission around 504 nm. Such enhanced green emission should be induced by high-density structural defects generated in the interfacial area during the epitaxial growth.
ZnO and SnO2 are two important functional materials and widely used in catalysis, gas sensing, solar cells, light-emitting devices, etc. In the past years, many efforts have been devoted into the syntheses of ZnO and SnO2 composite heterostructures due to possible multifunctional applications from synergistic effects.12,13 Structurally, ZnO and SnO2 belong to the hexagonal wurtzite-type structure and tetragonal rutile-type structure, respectively. The apparent structural difference between wurtzite-type and rutile-type structures seems so large that the epitaxial ZnO–SnO2 heterostructures are seldom reported. Recently, the fabrication of ZnO/SnO2 core–shell tetrapods with an epitaxial interface was successfully realized on the basis of the comparability of atom arrangement between the ZnO-(010) plane and the SnO2-(100) plane.14 Subsequently, other ZnO/SnO2 epitaxial heterostructures including SnO2/ZnO core–shell nanobelts or nanowires,15,16 SnO2/ZnO/SnO2 triaxial nanobelts,17 and ZnO/SnO2 or SnO2/ZnO hierarchical heterostructures,18,19 and were reported in succession. Although some growth mechanisms have been proposed,14,17,19 the epitaxial relation between ZnO and SnO2 is still lacking a comprehensive understanding. Hence it is necessary to thoroughly investigate the epitaxial growth of ZnO–SnO2 on different specific crystal surfaces and probe the relaxation mechanism of the lattice mismatch strain.
In this paper, hexagonal ZnO micropyramids were used as templates to provide two kinds of typical ZnO crystal planes (i.e., {0001} and {011}) for the epitaxial growth of SnO2 during the chemical vapor deposition (CVD). Upon controlling appropriate deposition times and flow rates of the precursor, two epitaxial growth modes of SnO2, i.e. a continuous thick film and well-arranged one-dimensional nanostructures were observed in the ZnO/SnO2 core–shell micropyramids. Furthermore, SnO2 hollow micropyramids were successfully obtained with a facile acid-etching treatment on the as-prepared ZnO/SnO2 core–shell micropyramids. Based on careful microscopy observation and structural analysis, it is found that the SnO2 epitaxial film prefers to grow along the minimum lattice mismatch direction (i.e., [20]ZnO//[001]SnO2) under the inductive effect of the lattice mismatch strain. Different from the pristine ZnO micropyramids, the as-prepared ZnO/SnO2 core–shell micropyramids exhibited a strong green luminescence, which is associated with the high-density structural defects in the interfacial area during the epitaxial growth process.
The hollow SnO2 micropyramids were prepared via an acid-etching treatment on the ZnO/SnO2 core–shell micropyramids to remove the ZnO core. Typically, the Si substrates with the ZnO/SnO2 composite structures loaded were immersed in 0.1 M HCl solution for 30 min–2 hours, and then in distilled water without disturbance for more than 2 hours. The product was carefully collected from the substrate via ultrasonic agitation and centrifugation, and finally dried at 60 °C.
The growth of SnO2 on specific faces of ZnO micropyramids were achieved through a CVD route, using a SnH4–N2 mixed gas as the precursor. Note that the flow rate of the precursor gas (SnH4–N2) and the deposition time are two crucial factors for the epitaxial growth of ZnO/SnO2 core–shell micropyramids. Fig. 2 show a series of typical SEM images of SnO2-deposited ZnO micropyramids, clearly depicting the epitaxial growth process of SnO2 on the surfaces of ZnO micropyramids at different deposition times (x-axis) and flow rates (y-axis). From these images, it can be seen that the growth of SnO2 on the ZnO hexagonal pyramid surfaces can be classified into three typical modes, i.e. nanoparticles, one-dimensional (1D) nanostructures like wires, and continuous thick film, which is for convenience denoted as ZnO/SnO2-P (particles), ZnO/SnO2-W (wires) and ZnO/SnO2-F (film), respectively. When the deposition time is very short (30 s), some SnO2 nanoparticles of several nanometers are grown on the surfaces of ZnO hexagonal micropyramids; as a result, the surfaces of the micropyramids look rough (Fig. 2a). With the deposition process proceeding, those tiny nanoparticles gradually grow along the same direction into some 1D nanostructures like wires, which cover the whole side and top/bottom surfaces of ZnO micropyramids in the form of tightly-arranged nanowires (Fig. 2b). On the other hand, the flow rate of SnH4–N2 greatly influences the continuity and the thickness of the SnO2 epitaxial layer. With the increase of flow rate, well-arranged nanowires disappear, while continuous SnO2 films gradually are generated (Fig. 2c).
In order to make clear the growth relationship between the grown SnO2 layer and the ZnO template, more detailed electron microscopy characterizations were made on the as-prepared ZnO/SnO2-W and ZnO/SnO2-F core–shell micropyramids. In Fig. 3a are typical SEM images of the ZnO/SnO2-W micropyramids synthesized at a low flow rate (10 sccm) for 180 s, which clearly shows the growth status of the SnO2 shell on the different surfaces of ZnO micropyramids. From the high-magnification SEM image in Fig. 3b, it can be found that the deposited SnO2 layer on the side surfaces (i.e., {011}ZnO planes) is constructed with tightly arranged wire-like SnO2 nanostructures side by side. The diameters of these SnO2 nanowires are very uniform, about 15 nm, while the lengths vary from 50–1000 nm. Besides that, six grooves can be observed at the ridges of ZnO micropyramids. Interestingly, some special self-assembled patterns constructed with rod-like SnO2 nanostructures are observed on the top/bottom surfaces (i.e., {0001}ZnO planes) of ZnO micropyramids, as shown in Fig. 3c,d. In the growth direction, all SnO2 nanorods are parallel to the edges of the hexagonal horizontal section of micropyramids, i.e. along [20]. Note that the composition of the deposited wire-like nanostructures was well identified by EDS and XRD, where SnO2 is detected in addition to ZnO (Fig. 3e,f). The above results suggest that the growth of SnO2 follows a directed and preferential mode on both the {011}ZnO and {0001} facets of ZnO hexagonal micropyramids.
More intrinsic structural information was revealed by TEM characterization. Fig. 4a is a low-magnification TEM image of a ZnO/SnO2 micropyramid, clearly showing the core–shell structural characteristics. In addition, a sharp interface is observed between the well-crystallized SnO2 shell and the ZnO template, and the thickness of the SnO2 shell is about 15 nm. The high-resolution TEM (HRTEM) image (Fig. 4b) shows that the spacing between adjacent planes is close to 0.268 nm, corresponding to the (101) planes of rutile SnO2. According to the fast Fourier transform (FFT) pattern (Fig. 4c) of the lattice, it can be seen that the epitaxial SnO2 shell grows along the [001]SnO2 direction on the side surfaces (i.e., {011}ZnO planes) of the ZnO micropyramid. Noticeably, the corresponding SAED pattern (inset in Fig. 4d) recorded from the whole core–shell micropyramid reveals that some satellite diffraction spots regularly appear around the diffraction spots (marked by arrows) assigned to hexagonal wurtzite ZnO. Those additional diffraction spots should be produced from the epitaxial SnO2 shell. As demonstrated in the previous study,14 there is little difference in growth orientation between the SnO2 films on the six side surfaces of the ZnO template. For this reason, the diffraction spots assigned to SnO2 are split, as shown in Fig. 4d. From the above results, it can be concluded that the growth of SnO2 on the side surfaces (i.e., {011}ZnO planes) of ZnO micropyramids follows the epitaxial relation: [20]ZnO//[001]SnO2 and [0001]ZnO//[100]SnO2, which is same as that on {010}ZnO planes reported in our previous study.14
More detailed structural information about the ZnO/SnO2-F core–shell micropyramids is presented in Fig. 5. As shown in Fig. 5a,b, at higher flow rates (30 sccm) and longer deposition time (120 s and 180 s), a layer of thick and continuous SnO2 film is formed on every side surface of ZnO hexagonal micropyramids. Compared to the ZnO/SnO2-W core–shell micropyramids, the side surfaces of the ZnO/SnO2-F core–shell micropyramids are comparatively smooth. In TEM observations, such ZnO/SnO2-F core–shell micropyramids look like flowers with six petals (Fig. 5c,d). The thickness of the grown SnO2 film is in the range of 100–200 nm. Note that the SnO2 films are cracked near the ridges of ZnO hexagonal micropyramids, indicating that the epitaxial growth of SnO2 shell stops there.
Fig. 5 Top-view and side-view (a,b) SEM and (c,d) TEM images of flower-like ZnO/SnO2-F micropyramids obtained at 30 sccm flow rate and 180 s deposition time. |
Through a similar acid-etching process, the flower-like ZnO/SnO2-F micropyramids can be also successfully converted into the corresponding SnO2 hollow nanostructures. Fig. 7a–c show typical morphologies of the as-acquired SnO2 hollow micropyramids in different orientations, which keep a similar flower-like shape to the micropyramids with the initial ZnO/SnO2-F template. Interestingly, the surface of the SnO2 shell become rough, and some 1D structures like ridges along the [20]ZnO direction are observed. These ridge-like SnO2 structures should result from strain-induced shrinking of the SnO2 film when not supported by the ZnO cores. The EDS spectrum (Fig. 7d) confirms that the ZnO cores have been completely removed via the etching treatment. According to the corresponding TEM image (Fig. 7e), the shell of SnO2 hollow micropyramids is completely closed, but there are some cracks in the shell, which provide the channels for acid etching.
Fig. 8 Schematic models of the atomic arrangements (a) on the epitaxial (010)SnO2//(010)ZnO planes, and (b) on the epitaxial (100)SnO2//(0001)ZnO planes. |
As found in the ZnO/SnO2-W micropyramids, on both {011} and {0001} planes of ZnO, SnO2 is able to form well-arranged 1D nanostructure patterns. This phenomenon is very interesting, which is associated with the difference of lattice mismatch in different growth directions. Table 1 summarizes the lattice mismatch degrees in different growth directions when SnO2 epitaxially grows on the {0001} and {011} surfaces of ZnO. It is easily found that the lattice mismatch degree in the [20]ZnO//[001]SnO2 direction is the smallest, only 1.8%, while lattice mismatch degrees in other growth directions are relatively larger (8.8% for [0001]ZnO//[010]SnO2 and 15.4% for [010]ZnO//[010]SnO2). According to classical thin-film growth mechanisms, a hetero-epitaxial film can release lattice mismatch-induced strain by the following three mechanisms: (1) formation of dislocations, (2) surface roughening and (3) cracking.22,23 As for the early several layers of an epitaxial film, lattice mismatch strain can be compensated through the first mechanism, i.e. forming dislocation defects. With the increase of the dimension and the thickness, the growth of epitaxial film would be strictly confined by larger and larger lattice mismatch strain, so as to be stopped. By contrast, the epitaxial layer is more inclined to grow fast along the direction with smaller lattice mismatch degree. When the difference of the lattice mismatch in different growth directions is comparatively large, the epitaxial layer easily grows into well-arranged 1D nanostructures along the minimum lattice mismatched direction.24 In the present case, the lattice mismatch is only 1.8% in the [001]SnO2//[20]ZnO direction, much smaller than that in other directions ([010]ZnO//[010]SnO2 or [0001]ZnO//[100]SnO2), thereby forming well-arranged SnO2 1D nanostructures in the [001]SnO2//[20]ZnO direction. This inductive effect of lattice mismatch strain between ZnO and SnO2 maybe may be potentially applied in fabricating SnO2 quantum dots/wires on the ZnO surfaces, referring to other epitaxial systems.25–28
ZnO surface | Epitaxial direction | Lattice mismatch degree | Growth direction of SnO2 1D nanostructures |
---|---|---|---|
{0001} | [20]ZnO//[001]SnO2 | 1.8% | [20]ZnO//[001]SnO2 |
[010]ZnO//[010]SnO2 | 15.4% | ||
{011} | [20]ZnO//[001]SnO2 | 1.8% | [20]ZnO//[001]SnO2 |
[0001]ZnO//[100]SnO2 | 8.8% |
In order to explore the origin of the enhancement of green emission of the ZnO/SnO2-F core–shell micropyramids, spatial resolved monochromatic CL images of ZnO/SnO2-F micropyramids were measured. As shown in Fig. 9c,d, the size of the green emission domain is roughly consistent with the corresponding SEM image, whereas the UV emission domain is smaller by approximately 100 nm. These results indicate that green emission originates from the whole ZnO/SnO2 composite micropyramids rather than the ZnO core. Generally, UV emission of ZnO corresponds to the near-band-edge peak, which is responsible for free excitations of ZnO,29 and the emissions in the visible-light range of 450–600 nm is associated with the recombination of the holes with electrons occupying the singly ionized O vacancy, and other structural defects or impurities.30–32 In this study, intrinsic structural defects in ZnO micropyramids cannot fully account for the dramatic enhancement of the green emission peak and broadening of the green emission domain after SnO2 coating. On the basis of the structural analysis, the large lattice mismatch between ZnO and SnO2 epitaxial interfaces inevitably introduce large amounts of structural defects near the interfaces and in the bulk of the ZnO core and the SnO2 shell. The high-density structural defects would not only weaken UV emission of ZnO, but also greatly enhance green emission at the domain of whole ZnO/SnO2 composite structures. A similar mechanism has also been proposed to explain the optical properties of biaxial and coaxial ZnO/Ge nanowires.33
This journal is © the Partner Organisations 2014 |