Chun-Chao
Chen
,
Sang-Hoon
Bae
,
Wei-Hsuan
Chang
,
Ziruo
Hong
,
Gang
Li
,
Qi
Chen
,
Huanping
Zhou
and
Yang
Yang
*
Departments of Materials Science & Engineering, University of California, Los Angeles, California 90095, United States. E-mail: yangy@ucla.edu
First published on 20th January 2015
In the current study, a monolithic integration of perovskite and polymer subcells into a tandem structure is realized through a full solution process. The wide bandgap perovskite absorber (CH3NH3PbI3) is processed via a one-step deposition employing an additive-assisted solvent wash method. In particular, a small molecule additive, BmPyPhB, is added into the precursor solution to improve the uniformity of the initial nucleation process of the crystal by providing heterogeneous nucleation sites throughout the solution space. Next, a solvent wash method is employed to induce the fast crystallization of uniform and well-defined grains in the absorber layer as well as to reduce the requirement for thermal annealing. Thus, the highest power conversion efficiency (PCE) of 9.1% is obtained for a single junction, planar-structured CH3NH3PbI3 solar cell. For the polymer absorber, a new IR-sensitive block copolymer, PBSeDTEG8, with photosensitivity up to 950 nm is utilized to broaden the photoresponse of the tandem solar cell. More importantly, this polymer:PCBM blend exhibits improved thermal stability, which can endure thermal annealing process while fabricating the perovskite subcell. Subsequently, this hybrid tandem solar cell based on perovskite/polymer subcells achieves the highest efficiency of 10.2%.
Conceptual insightsPerovskite (CH3NH3PbI3) has recently become the “star” in the field of thin-film solar cells in the past two years. High power conversion efficiency and low material cost are two of the most fascinating advantages when utilizing this unique kind of organic–inorganic hybrid material as a photovoltaic absorber. For the first time, this work demonstrates that a perovskite absorber as a wide bandgap material can be integrated into tandem solar design with other existing solar cell technology. Our work will study the design of a tandem solar cell using a perovskite absorber as a building block, to demonstrate the feasibility as well as a practical improvement in the performance, and hopefully convince researchers in the field using other solar cell technologies (e.g. silicon, CIGS, and III–V) to integrate perovskite materials into their tandem solar cell design for practical applications and better performances. |
Of the few recently developed device structures for perovskite solar cells, a planar device architecture based on PEDOT:PSS and PCBM has been given great attention due its simple and low-temperature processing advantages.19,20 However, the performance of a CH3NH3PbI3-based sensitizer in a planar structure still remains unstable and inefficient. Without a mesoporous metal oxide (e.g. TiO2 and ZnO) as a scaffold to support the growth of a fine-sized grain domain, the uncontrolled crystallization rate of the precursor-intermediate phase (CH3NH3I–PbI2) upon one-step spin-coating usually results in unfavorable perovskite morphology consisting of numerous voids and gaps.21 The resulting performance often suffers from a large leakage of current caused by surface roughness and poor interfacial contact, and is therefore far less than 15% PCE.22,23 Currently, Grätzel et al. have shown that via a vacuum evaporation method and a modified interfacial contact, a smooth morphology and improved PCE of 12% can be achieved for a CH3NH3PbI3-based sensitizer in a planar structure.19 However, there is still a lack of understanding on how to control the morphology of CH3NH3PbI3via a one-step solution method, and more importantly, how to minimize the thermal treatment required by perovskite phase formation. Here, we demonstrate a method utilizing an additive-assisted solvent wash technique during spin-coating to enhance the nucleation process and at the same time, to expedite the crystallization process of the intermediate phase (CH3NH3I–PbI2), which ultimately gives us a favorable morphology for the perovskite phase (CH3NH3PbI3). As a result, with the demonstrated method, the required thermal treatment can be reduced to 100 °C/5 min, making it compatible with polymer solar cell processing.
Fig. 1 illustrates the crystallite growth of a perovskite film in a one-step coating process under different treatments. When solvent starts to evaporate during spin-coating, CH3NH3I–PbI2 slowly precipitates out to form crystallites. Owing to the fact that the planar structure lacks a metal oxide scaffold to support the crystallite growth, the morphology of perovskites tends to be controlled by the limited nucleation sites. When there is no extra treatment being provided to CH3NH3PbI3, the crystallites often end up growing in one direction resulting in large structural voids (Fig. 1a). This first method without any modification is hereafter known as the “non-modified method”.
One simple way to solve this problem is through the manipulation of the rate of crystallite growth during spin-coating. Fig. 1b and c demonstrate two methods of incorporating an extra step of solvent washing during the spin-coating to induce instant crystallization of an intermediate phase (CH3NH3I–PbI2) and thus the surface coverage of the precursor film can be maximized. Here, the role of the nonpolar solvent can be described as a morphological catalyst. Seok et al., have found that during the spin-coating process the dropping of a non-polar solvent, such as toluene, can immediately reduce the original solvent content in the precursor film and thus force crystallites to precipitate instantly.28 The resulting film morphology typically has a more uniform grain domain and improved surface coverage (Fig. 1b). This second method is hereafter known as the “solvent wash method”.
Here, we introduce a third method by modifying the second method in order to improve its reproducibility and, at the same time, further eliminate the formation of small voids. In the original solvent wash method, it was found that toluene had to be dropped after a certain duration of time during spin coating (e.g. 6 seconds). Within these 6 seconds, the nucleation of a precursor-intermediate phase is initiated and small crystallites begin to precipitate out. We proposed that the addition of small molecules, such as 1,3-bis[3,5-di(pyridin-3-yl)phenyl]benzene (BmPyPhB), can enhance the initial nucleation process by providing heterogeneous nucleation sites for the precursor species throughout the space. Thus, with numerous nucleates uniformly distributed in the film, the resulting precursor crystallites grown using this setup are expected to be even more compact and void-free (Fig. 1c), compared to those obtained from the original solvent wash method (Fig. 1b). We hereafter describe this third method as the “additive-assisted solvent wash method”.
Fig. 2 shows AFM and SEM images corresponding to the non-modified, solvent wash, and additive-assisted solvent wash perovskite thin films on PEDOT:PSS prior to the annealing treatment. Fig. 2a–c show AFM height images, and Fig. 2d–f show the corresponding SEM images. Starting with Fig. 2a and d, the non-modified CH3NH3PbI3 film obtained via the one-step deposition process is characterized. The morphology of this perovskite film has a large roughness and low surface coverage. Moreover, there is a clear indication of needle-like crystallites, meaning that the crystal growth mainly occurred in a one-dimensional (1D) direction.29 We suspect that such an unfavorable morphology is mainly due to the lack of nucleation sites, which promotes the formation of large crystallites, and slow crystal growth that allows nanocrystals to grow into nanoneedles.
In Fig. 2b and e, solvent washed CH3NH3PbI3 films via the one-step deposition method are characterized. From the AFM height images, the surface roughness of the perovskite is greatly reduced making it free from large voids that were previously found in the non-modified samples. When the nonpolar solvent (e.g. toluene) is applied onto the precursor film during spin-coating, the precursor species that are not soluble in toluene are forced to crystallize and immediately precipitate. Therefore, crystal growth is accelerated and finished right after the solvent wash. Consequently, no prolonged heating is required since perovskite crystallites are already mostly formed. Furthermore, the absence of a needle-like morphology also indicates that crystal growth is not confined in 1D anymore. From the SEM image, the surface coverage is greatly improved; however, there are still small voids throughout the film. In Fig. 2c and f, the additive-assisted solvent washed CH3NH3PbI3via the one-step deposition method is characterized. The AFM image indicates that the perovskite film is further planarized with adding BmPyPhB into the precursor formulation. The grain size is smaller and more compact compared to that observed using the original solvent wash method, which can be ascribed to the increase of heterogeneous nucleation sites provided by BmPyPhB during crystal growth. Most importantly, from the SEM image the number and size of the voids are further reduced, making this method even more suitable for solution based device fabrication at low temperature.
Fig. 3a and b show the device structure and energy level diagram for a planar-structured single junction perovskite solar cell. The photocurrent density and voltage curves (J–V) for a perovskite solar cell in a planar single junction are given in Fig. 3c and d. In Fig. 3c, the perovskite planar junction is prepared using the 3 different film growth methods introduced in Fig. 1, e.g. the non-modified, solvent wash, and additive-assisted solvent wash methods. A summary of the performance parameters and thickness variations is listed in Table 1. In Fig. 2c, the open-circuit voltage (VOC) of the non-modified samples shows a major reduction compared to that obtained for samples made using the other two processing conditions, which can be ascribed to the possible non-continuous film morphology along with increased charge recombination. The poor fill factor (FF) also indicates that the charge transport is obstructed by compromised interfacial contacts with electrodes due to limited surface coverage. As a result, an unfavorable morphology obtained from the non-modified precursor solution makes the PCE of devices only as efficient as 4.7%.
CH3NH3PbI3 single junction | ||||
---|---|---|---|---|
Film growth method | V OC (V) | J SC (mA cm−2) | FF | PCE (%) |
Non-modified | 0.76 | 11.5 | 0.54 | 4.72 |
Solvent wash | 0.88 | 13.8 | 0.60 | 7.28 |
Additive-assisted solvent wash | 0.90 | 13.4 | 0.66 | 7.95 |
CH3NH3PbI3 single junction | ||||
---|---|---|---|---|
Annealing treatment | V OC (V) | J SC (mA cm−2) | FF | PCE (%) |
80 °C for 5 min | 0.90 | 13.7 | 0.65 | 8.01 |
90 °C for 5 min | 0.92 | 14.6 | 0.67 | 8.99 |
100 °C for 5 min | 0.92 | 14.1 | 0.70 | 9.08 |
PBSeDTEG8 single junction | ||||
---|---|---|---|---|
Annealing treatment | V OC (V) | J SC (mA cm−2) | FF | PCE (%) |
Non-annealed | 0.67 | 15.2 | 0.69 | 7.03 |
100 °C for 5 min | 0.66 | 14.7 | 0.68 | 6.62 |
Hybrid tandem junction | ||||
---|---|---|---|---|
Cathode choice | V OC (V) | J SC (mA cm−2) | FF | PCE (%) |
Al only | 1.51 | 9.91 | 0.61 | 9.13 |
PFN/Al | 1.52 | 10.05 | 0.67 | 10.23 |
On the other hand, the solvent washed samples show a great improvement in both the short-circuit current density (JSC) and FF values, resulting in 7.2% PCE. Since both the JSC and FF values are directly related to the charge collection capability, it is reasonable to believe that the morphology of the perovskite film after solvent washing becomes more favorable for device fabrication. Finally, when compared with the solvent washed samples, a further 10% improvement in the PCE is observed for the additive-assisted solvent washed samples at 7.9%, which we mainly ascribed to the effect of adding small molecules thus changing the nucleation process and resulting final morphology. In conclusion from this, the effectiveness of using the solvent wash method as a morphology modifier for perovskites has been validated through photovoltaic performance as shown above. The incorporation of BmPyPhB as an additive in the solution processing in order to further enhance the performance also supports our claim that a small molecule additive in the precursor solution can be an another effective way to control morphology.
In Fig. 3d, a series of three different annealing temperatures are used for a short duration of time (e.g. 5 minutes) to convert the precursor film from the intermediate phase to the perovskite phase based on the additive-assisted solvent wash method. By increasing the temperature from 80 °C to 100 °C, the resulting device performance can be further improved from 7.9% to 9.1% PCE. Although the most efficient devices are still those baked at 100 °C, the samples processed at 80 °C can maintain up to 86% of the best efficiency achieved by those processed at 100 °C. Thus, this observation specifies a weak dependence of device performance on the annealing temperature which can be mainly attributed to a well crystallized perovskite phase induced by both solvent wash and small molecule additive methods prior to the annealing treatment. Therefore, no prolonged and high temperature annealing treatment is required for achieving an optimized morphology for the perovskite thin film.
Fig. 4c shows the band diagram of the complete hybrid tandem solar cell. In between the two subcells, the recombination layers are presented to function as electrical connections and to facilitate efficient charge recombination. Here, we presented a design of recombination layers based on a metal oxide, PEDOT:PSS, and a conjugated polyelectrolyte made of poly[(9,9-bis(3′-(N,N-dimethylamino)propyl)-2,7-fluorene)-alt-2,7-(9,9-dioctylfluorene)] (PFN) all processed using solution methods. Particularly for the perovskite subcell, double electron and hole interlayers are introduced. PCBM with a LUMO of 4.2 eV and PFN with a surface dipole are used as electron transporting and hole blocking layers, respectively, to efficiently draw electrons out from the perovskite absorbers and to minimize interfacial recombination.31 Similarly, double hole transporting layers can also be realized here using PEDOT:PSS PH500 and AI 4083 as hole transporting and electron blocking layers, respectively.10 AI 4083 with a deeper work function (5.0 eV) and higher resistivity (100 Ω □−1) can block electrons more efficiently than PH500.
Besides the arrangement of absorbers and the design of the recombination layers, the processing compatibility between the perovskite and the polymer presents another great challenge in demonstrating a successful hybrid tandem solar cell. Particularly for polymer absorbers used in the bottom subcell, thermal stability is required in order to survive the thermal treatment (100 °C for 5 min) during the process of forming the CH3NH3PbI3 perovskite phase. Here, we presented an alternative to the popular narrow-bandgap polymer, PBDTT-SeDPP,32 in the form of a block copolymer, namely PBSeDTEG8. The chemical structures of the PBSeDTEG8 absorbers used in the bottom subcells are shown in Fig. 4d. Here, we found that the PBSeDTEG8:PCBM photoactive layer can be processed without an additive (such as DIO, CN) and still reach its optimal performance. This can be ascribed to its triethylene glycol side chain which can reinforce the stacking order of the polymer chain thus maintaining a stable photovoltaic performance at an elevated temperature.33 From Table 1, a PBSeDTEG8:PCBM single junction solar cell in a pristine state, without annealing, can achieve 7.0% PCE. When annealed at 100 °C for 5 min, there is a slight drop in performance but it is still kept at 6.6% PCE.
Next, we examine the photovoltaic performance of the hybrid tandem solar cell composed of perovskite and polymer absorbers. Here, two different top electrodes are compared to identify the improvement resulting from the use of PFN as an electrode interlayer. In Fig. 5a, the J–V curve results show that with a reflective Al (Al-based) electrode and a thick layer of perovskite (180 nm) as a back subcell, the hybrid tandem solar cell can attain its highest PCE = 9.13% at VOC = 1.51 V, JSC = 9.91 mA cm−2 and FF = 0.61. The VOC of the hybrid tandem solar cell is close to the sum of the VOC of the perovskite (0.92 V) and the polymer (0.66 V) subcells owing to the efficient recombination at interconnecting layers and negligible voltage loss for aligning the Fermi level between the subcells. Furthermore, a modification of the top electrode with PFN (PFN-based) is also demonstrated. In this setup, a thin layer of PFN is inserted between PCBM and the Al electrode to improve the electron injection to the electrode. The resulting performance shows VOC = 1.52 V, JSC = 10.05 mA cm−2, FF = 0.67, and a PCE = 10.23%. The photocurrent density of the PFN-based top electrode hybrid tandem solar cell is higher than that of the Al-based top electrode hybrid tandem solar cell owing to the presence of PFN as a dipole layer that can efficiently lower the injection barrier for electrons and block holes at the same time, thus interfacial recombination is reduced. With the results obtained, we have successfully demonstrated a monolithic hybrid tandem solar cell composed of perovskite and polymer absorbers fabricated using a full solution process.
Furthermore, we took the EQE measurement for the PFN-based optimized tandem solar cells. The EQE measurement for each subcell is provided in Fig. 5b. To obtain accurate EQE results, one subcell is selectively turned on by monochromatic light bias while another subcell is measured.34 The integrated current density from EQE is 9.9 mA cm−2 for the bottom polymer subcell and 9.85 mA cm−2 for the top subcell, which are in a good agreement with both J–V characteristics and optical simulations. The reference EQE results for single junction perovskite and polymer solar cells are provided in the same figure. Moreover, the J–V characteristics of single junction cells measured under the influence of optical interference, similar to that experienced by the subcells in the hybrid tandem structure, are also provided in the ESI.† The JSC values are in good agreement with calculated JSC values from the EQE measurement. These results suggest that our design of recombination layers has provided an optimized connection between the two subcells with the least optical or electrical losses.
Finally, we introduced a new IR-polymer, PBSeDTEG8 with excellent thermal tolerance as the bottom subcell in our tandem devices. The hybrid tandem cell of this design can achieve an optimal efficiency of 9.13% which is greater than both of the perovskite and polymer single junction cells used in our study. To further improve the contact with the Al electrode, PFN as interfacial dipole layer is applied prior to the top electrode deposition. Device performance shows a promising improvement with a higher FF value and a greater efficiency of 10.23%. In summary, the developments presented here have provided guidelines for designing effective tandem devices from solution-processed organic polymer materials and inorganic hybrid perovskite materials. Our work suggests that there is a promising future for solution-based hybrid tandem solar cells using a perovskite as a building block. We expect that the PCE of this perovskite/polymer hybrid tandem system could reach 15% or above when new a IR polymer with 10–12% PCE in the single junction is realized and incorporated.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4mh00237g |
This journal is © The Royal Society of Chemistry 2015 |