Anfeng Zhanga,
Lin Gub,
Keke Houc,
Chengyi Daia,
Chunshan Song*ad and
Xinwen Guo*a
aState Key Lab of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China. E-mail: Guoxw@dlut.edu.cn; Fax: +86-411-86986134; Tel: +86-411-86986133
bShanghai Baosteel Chemical Co., Ltd, No. 3501 Tongji Road, Shanghai, P. R. China
cChambroad Chemical Industry Research Institute Co., Ltd, Binzhou, Shandong, P. R. China
dEMS Energy Institute, PSU-DUT Joint Center for Energy Research, Department of Energy & Mineral Engineering, Department of Chemical Engineering Pennsylvania State University, University Park, Pennsylvania 16802, USA. E-mail: csong@psu.edu; Fax: +1-814-865-3573; Tel: +1-814-863-4466
First published on 29th June 2015
Mesostructure-fine-tuned and size-controlled hierarchical porous silica nanospheres were synthesized by aldehyde-modified Stöber method in the TEOS–CTAB–NH3·H2O–aldehyde system. The samples were characterized by XRD, N2 adsorption–desorption isotherms, SEM, TEM and TG analysis. The results indicate that the particle size of the micro/mesoporous silica nanospheres synthesized with acetaldehyde as a co-solvent can be controlled from 40 to 850 nm by regulating the molar ratio of acetaldehyde to water and the initial pH of the synthesis solution. When propionaldehyde or butyraldehyde was used as a co-solvent, hierarchical porous silica nanospheres with large cone-like cavities and small mesopores in the cavity wall were synthesized; the diameter of the flower-like nanospheres is less than 130 nm. The hierarchical pore structure of the flower-like silica nanospheres can be fine-tuned by controlling the polymerization of butyraldehyde by the synthesis temperature from 27 to 100 °C, both the depth and opening diameter of the cone-like cavities can be fine-tuned from 40 to 2 nm; simultaneously, the small mesopores templated by CTAB become more ordered.
Recently, hierarchical porous silica nanospheres with radial-oriented mesochannels and a conical pore shape, have become attractive for its special flower-like morphology and hierarchical pore structure, which greatly benefit the accessibility of large molecules.26–28 Several groups have synthesized the flower-like mesoporous silica nanospheres using microemulsion media.29–31 By the simultaneous hydrolytic condensation of tetraorthosilicate to form silica and polymerization of styrene into polystyrene, Nandiyanto prepared spherical mesoporous silica particles with conical pores and tunable outer particle diameter.29 Polshettiwar reported the synthesis of silica nanospheres with dendrimeric fibers using cyclohexane and pentanol as co-solvent.30 To synthesize the flower-like silica nanospheres with hierarchical pore structure, mesopore structure directing agent and organic co-solvent were introduced. Using cetyltrimethyl ammonium chloride as structure-directing agent, and the mixture of ethyl ether and water as solvent, Zhang prepared chrysanthemum-like mesoporous silica nanoparticles which exhibited excellent controlled release performance for pyrene.26 Large-scale synthesis of flower-like nanospheres was realized using cetyltrimethylammonium tosylate as a template, and with small organic amines as co-solvent.32 Recently, flower-like silica nanospheres with hierarchical micro–meso–macro porous structures were synthesized using cetylpyridinium bromide as the template, cyclohexane and pentanol as co-solvent.33 Up to now, only a few literatures present the synthesis of hierarchical porous silica nanospheres with flower-like morphology, the fine tuning of the hierarchical pore structure still remains a great challenge.
Herein, by the simultaneous hydrolytic condensation of tetraorthosilicate to form silica and the polymerization of aldehyde into polymers, we successfully synthesized size-controlled micro/mesoporous silica nanospheres, and hierarchical porous silica nanospheres with large cone-like cavities and small mesopores in the cavity wall by the aldehyde-modified Stöber method. Taking advantage of the temperature-sensitive polymerization of aldehyde during the synthesis process, the hierarchical pore structure of the flower-like nanospheres can be fine-tuned. Both the depth and the opening diameter of the cone-like cavities can be regulated from 40 to 2 nm by controlling the polymerization of butyraldehyde during the synthesis process, simultaneously, the smaller mesopores in the cone-like cavity wall become more ordered. To the best of our knowledge, this is the first report on the fine tuning of the hierarchical pore structure of the flower-like silica nanospheres.
Sample | A/W ratioa | Initial pH | ADb (nm) | Tc (°C) | Sd (m2 g−1) | Pe (cm3 g−1) |
---|---|---|---|---|---|---|
a A/W ratio: the molar ration of aldehyde to water.b AD – Average diameter. Obtained by measuring at least 100 individual particles on the SEM image of each sample.c T—Synthesis temperature.d S—specific surface.e P—Pore volume. | ||||||
S-1-A | 0.11 | 9.1 | 71 | 27 | 793 | 1.79 |
S-2-A | 0.13 | 8.8 | 149 | 27 | 658 | 1.44 |
S-3-A | 0.17 | 8.0 | 314 | 27 | 636 | 0.89 |
S-4-A | 0.22 | 7.6 | 850 | 27 | 610 | 0.53 |
S-5-A | 0.17 | 7.6 | 380 | 27 | — | — |
S-6-A | 0.17 | 8.5 | 164 | 27 | — | — |
S-7-A | 0.17 | 9.4 | 68 | 27 | — | — |
S-8-A | 0.17 | 10.4 | 40 | 27 | — | — |
S-9-A | 0.22 | 8.5 | 335 | 27 | — | — |
S-10-A | 0.11 | 8.5 | 95 | 27 | — | — |
S-11-P | 0.11 | 9.0 | 120 | 27 | 826 | 0.78 |
S-12-B | 0.11 | 9.0 | 120 | 27 | 628 | 2.34 |
S-13-A | 0.11 | 9.1 | 210 | 85 | 807 | 0.72 |
S-14-A | 0.11 | 9.1 | — | 100 | 785 | 0.75 |
S-15-B | 0.11 | 9.0 | 130 | 85 | 610 | 1.22 |
S-16-B | 0.11 | 9.0 | 150 | 100 | 608 | 0.82 |
Fig. 1 SEM images of MMSNs synthesized with different A/W at 27 °C: (a) S-1-A (R = 0.11), (b) S-2-A (R = 0.13), (c) S-3-A (R = 0.17), and (d) S-4-A (R = 0.22). |
The TEM images of the MMSNs also confirmed that the monodisperse silica nanosphere diameter increased from about 70 nm to 1.0 μm with the increasing A/W R (Fig. 2a–d), which is in agreement with the SEM images. The silica nanospheres become more uniform with the increasing size (Fig. 2c). Higher magnification TEM images (the inset) show that worm-like mesopores are in all of the samples.
Fig. 2 TEM images of MMSNs synthesized with different A/W at 27 °C: (a) S-1-A (R = 0.11), (b) S-2-A (R = 0.13), (c) S-3-A (R = 0.17), and (d) S-4-A (R = 0.22). |
The XRD patterns of the samples with different A/W R all show a broad diffraction peak at ca. 2° (Fig. 3A), which indicates worm-like mesopores in the silica nanospheres.34 The result is consistent with the TEM images. Nitrogen adsorption–desorption isotherms of the samples are shown in Fig. 3B. All the nitrogen sorption isotherms of the samples show an abrupt adsorption of nitrogen at low relative pressures (P/P0 < 0.01), which suggests the presence of micropores in the silica nanospheres. The SF pore size distribution analysis revealed that the micropore distribution is around 0.54–0.58 nm (Fig. S2†). The capillary condensation of N2 at the relative pressure P/P0 from 0.2 to 0.4 suggests mesopores in the silica nanospheres. The mesopore diameter is about 2–4 nm calculated from the adsorption branch by BJH method (Fig. S2†). With the increasing A/W R, the capillary condensation of N2 at high relative pressure (P/P0 > 0.9) decreases due to the increasing particle size of the MMSNs.
The particle size of the MMSNs can be affected by the initial pH which influences the hydrolysis and condensation processes of TEOS.35 During the synthesis of the MMSNs with different A/W R, the initial pH of the synthesis system is different because the acetaldehyde solution is acidic (Table 1). To investigate the influence of initial pH on the particle size, MMSNs was synthesized at different pH with the same A/W R = 0.17. The average sphere diameter decreased with the increasing pH in the order of 380 (pH = 7.6), 164 (pH = 8.5), 68 (pH = 9.4) and 40 nm (pH = 10.4), as shown in Fig. 4a–d, respectively. Smaller silica nanospheres were formed when the initial pH of the reaction solution was higher, because the net charge of OH− prohibits new silicate anions to join the silica particles which precipitate in the synthesis system.35 The silica nanosphere diameter distributions of the MMSNs synthesized at different initial pH are in ESI Fig. S3.†
Fig. 4 SEM images of MMSNs synthesized at different initial pH with the same A/W R = 0.17: (a) S-5-A (pH = 7.6), (b) S-6-A (pH = 8.5), (c) S-7-A (pH = 9.4), and (d) S-8-A (pH = 10.4). |
To investigate the role of acetaldehyde during the synthesis of the MMSNs, samples with different A/W R were synthesized at pH = 8.5 which were fine-tuned by ammonium. The SEM images show that the average sphere diameter decreased with the decreasing of A/W R in the order of 335 (R = 0.22), 164 (R = 0.17) and 95 nm (R = 0.11), as shown in Fig. 5a–c, respectively. The diameter distributions of the MMSNs are shown in ESI Fig. S4.†
Fig. 5 SEM images of MMSNs synthesized with different A/W R at the initial pH = 8.5: (a) S-9-A (R = 0.22), (b) S-6-A (R = 0.17), and (c) S-10-A (R = 0.11). |
Both the initial pH of the synthesis solution and the concentration of acetaldehyde strongly affect the particle size. Regulating the pH of the synthesis solution and the A/W R can fine tune the MMSN diameter from 40 to 850 nm.
Fig. 7 TEM images of MMSNs. (a) S-11-P, (b and c) S-12-B, and (d) scheme of the hierarchical porous sphere. |
Higher magnification TEM images of S-12-B show that there are small mesopores about 2–4 nm in the wall of the cone-like cavities (Fig. 7c). Based on the results above, the structure of the flower-like hierarchical porous silica nanospheres is presented in Fig. 7d, the cone-like cavities with depth of ∼40 nm and the mesopores of about 2–4 nm in the cavity wall constitute the hierarchical porous structure of the flower-like silica nanospheres.
XRD patterns of S-11-P and S-12-B are shown in Fig. S5.† The broad diffraction peak of both samples at ca. 2° suggests worm-like mesopores in the flower-like silica nanospheres. The nitrogen adsorption–desorption isotherms of S-11-P and S-12-B exhibit small increase in uptake of N2 at the relative pressure P/P0 ranging from 0.2 to 0.4, which also suggests the presence of mesopores (Fig. 8b and c). The pore size distribution of S-11-P is narrow and about 2.3 nm calculated from the adsorption branches by BJH method (ESI Fig. S6†). The nitrogen adsorption–desorption isotherms of S-12-B show an obvious uptake of N2 at the relative pressure P/P0 ranging from 0.8 to 1.0, which suggests large mesopores in the samples, namely, the cone-like cavities in the nanospheres. The pore size distribution of S-12-B is broad, which had a peak at about 2.8 nm and other pore distribution is from 4 to 40 nm (ESI Fig. S6†). The mesopores of 2.8 nm could be made by CTAB, and the larger broad pore distribution is due to the cone-like cavities in the nanospheres, which is consistent with the TEM results. When propionaldehyde is replaced by butyraldehyde during the synthesis process, the pore volume of the flower-like silica nanospheres increases from 0.78 to 2.34 cm3 g−1, while the BET surface area decreases from 826 to 628 m2 g−1. All these results above prove that the flower-like hierarchical porous silica nanospheres is constituted by the large cone-like cavities and small mesopores in the cavity wall.
Fig. 8 Nitrogen adsorption–desorption isotherms of FHMSNs synthesized with different aldehydes: (a) S-4-A, (b) S-11-P, and (c) S-12-B. |
Fig. 9 TEM images of MMSNs synthesized at different temperature. (a and b) S-13-A 85 °C and (c and d) S-14-A 100 °C. |
The XRD patterns of sample S-13-A and S-14-A show narrower diffraction peak at about ca. 2° (Fig. 10), which suggest more ordered of the mesopores in the samples than that of mesopores in sample S-1-A. The result is in agreement with the TEM images.
Fig. 10 Powder XRD patterns for MMSNs synthesized at different temperatures: (a) S-13-A 85 °C and (b) S-14-A 100 °C. |
The nitrogen adsorption–desorption isotherms and pore size distributions of S-13-A and S-14-A are shown in Fig. 11. Compared to that of S-1-A, there are obvious capillary condensation of N2 at the relative pressure P/P0 ranging from 0.2 to 0.4, which suggests there are more mesopores in both samples of S-13-A (Fig. 11Aa) and S-14-A (Fig. 11Ab). The mesopore diameter is about 2.7 nm calculated from the adsorption branch by BJH method (Fig. 11B).
Fig. 11 Nitrogen adsorption–desorption isotherms and pore size distributions of MMSNs synthesized at different temperatures: (a) S-13-A 85 °C and (b) S-14-A 100 °C. |
The hierarchical pore structure of the flower-like silica nanospheres can also be fine-tuned by the synthesis temperature. The SEM images (Fig. 12a and b) show the silica nanospheres of sample S-15-B and S-16-B which were synthesized at 85 and 100 °C, respectively. The cone-like cavity depth of S-15-B is deeper than that of S-16-B in the silica spheres. The TEM images also show that the flower-like hierarchical porous silica nanospheres synthesized at different temperature are monodisperse and uniform (Fig. 12c and e). The cone-like cavity depth of S-15-B is about 25 nm (Fig. 12d), with the increasing of the synthesis temperature to 100 °C, the cone-like cavities are not obvious (Fig. 12f). Compared to the cone-like cavity depth of ∼40 nm in S-12-B (Fig. 7c), it can be seen that the depth of the cone-like cavities along the radial direction decreases with the increasing of the synthesis temperature gradually. Correspondingly, the diameter of the cone-like cavity opening also decreases to no more than 20 nm in S-15-B synthesized at 85 °C (Fig. 12d), and nearly disappears in the S-16-B synthesized at 100 °C (Fig. 12f). However, the smaller mesopores templated by CTAB are clearer in the TEM images (Fig. 12d and f), compared to that of S-12-B (Fig. 7a–c).
Nitrogen adsorption–desorption isotherms of S-15-B and S-16-B are shown in Fig. 13. Compared to the sample of S-12-B synthesized at 27 °C (Fig. 8c), there are obvious capillary condensation of N2 at the relative pressure P/P0 ranging from 0.2 to 0.4, which suggests more mesopores in the nanospheres synthesized at higher temperature. However, the uptake of N2 at the relative pressure P/P0 ranging from 0.8 to 1.0 is lower than that of S-12-B, especially for the S-16-B. The pore volume of S-12-B, S-15-B and S-16-B is 2.34, 1.22 and 0.82 cm3 g−1, respectively, which also indicates the decreasing of the cone-like cavities with the increasing of the synthesis temperature. The results are consistent with the SEM and TEM images. From the results above, it can be seen that the hierarchical pore structured of the flower-like silica nanospheres can be fine-tuned by regulating the synthesis temperature.
Fig. 13 Nitrogen adsorption–desorption isotherms of MMSNs synthesized at different temperatures: (a) S-15-B 85 °C and (b) S-16-B 100 °C. |
To further confirm the formation of aldehyde polymer or oligomer during the synthesis of hierarchical porous silica nanospheres, experiments were designed that all the synthesis reactants except tetraethyl orthosilicate were mixed and reacted at 27 °C. The acetaldehyde system is a clear brown sol, propionaldehyde system is yellow emulsion, and butyraldehyde system is a mixture of oil phase and water. Fig. S8A–C† shows the GC-MS spectra of acetaldehyde, propionaldehyde system and the oil phase of butyraldehyde system, respectively. The results confirm that aldehyde oligomer or polymer are formed during the synthesis process. And the oligomers or polymers resulted in the formation of micropores or cone-like mesopores in the hierarchical porous silica nanospheres. Further increasing the chain length of the aldehyde to amyl aldehyde during the synthesis of hierarchical porous silica nanospheres, over blooming flower-like silica nanospheres were obtained and some nanospheres are worn-out (Fig. S9†). Based on the results above, the scheme of the synthesis of hierarchical porous silica nanospheres by the aldehyde-modified Stöber method is proposed as Scheme 1.
Scheme 1 Synthesis mechanism of hierarchical porous silica nanospheres by the aldehyde-modified Stöber method. |
Compared to the simultaneous polymerization of styrene into polystyrene during the synthesis of flower-like silica nanospheres,29 the simultaneous polymerization of acetaldehyde, propionaldehyde or butyraldehyde can be fine-tuned by the synthesis temperature. High temperature prohibits the aldehyde to form large polymer molecules.36,37 With the increasing temperature during the preparation of MMSNs, less or no acetaldehyde oligomers formed, the influence of which on the formation of mesopores templated by CTAB decreases, and mesopores become more ordered. During the synthesis of hierarchical porous flower-like silica nanospheres, large polymers or small oligomers of butyraldehyde are formed depending on the synthesis temperature, which resulted in the fine tuning of the hierarchical pore structure of the flower-like silica nanospheres. When the synthesis temperature is raised to 100 °C, little butyraldehyde oligomers are formed, which also results in the more ordered mesopores templated by CTAB.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra09456a |
This journal is © The Royal Society of Chemistry 2015 |