I. M. Davletbaevaabc,
O. Yu. Emelinaa,
I. V. Vorotyntsev*a,
R. S. Davletbaevad,
E. S. Grebennikovac,
A. N. Petukhova,
A. I. Akhmetshinaa,
T. S. Sazanovaa and
V. V. Loskutove
aNizhny Novgorod State Technical University n.a. R.E. Alekseev, 24 Minina str., Nizhny Novgorod 603950, Russian Federation. E-mail: ilyavorotyntsev@gmail.com
bKazan National Research Technological University, 68 Karl Marks str., Kazan 420015, Republic of Tatarstan, Russian Federation
cKazan Federal University, 18 Kremlyovskaya St., Kazan 420008, Republic of Tatarstan, Russian Federation
dKazan National Research Technical University n.a. A.N.Tupolev – KAI, 10 Karl Marks str., Kazan 420111, Republic of Tatarstan, Russian Federation
eMary State University, 1 Lenin Sq, Yoshkar-Ola 424000, Russian Federation
First published on 27th July 2015
Herein we present the structural and mechanical properties of polyurethanes synthesized from amino ethers of boric acid for gas separation. The polymers were characterized by light scattering methods, conductivity measurements, thermal gravimetric analysis, Fourier transform infrared spectroscopy, and atomic force microscopy. Additionally, the permeability of ammonia and carbon dioxide, as well as the selectivity for their diffusion and resultant impurity are presented. The results illustrate the steric hindrance, resulting in a branched architecture borate formation, leads to intermolecular complexation which may assist the polymer in ammonia diffusion selectivity.
Considerable efforts have been aimed at improving membrane properties through the use of ionic liquids and its different type of distribution into polymeric chains of a membrane.11–13 Additionally, a new trend in membrane design14 is the alteration of membrane structure from two-dimensional geometry with a lower degree of potential application to three-dimensional membrane architectures in molecular ensembles.15 One approach to design sterically hindered node fragments in macromolecular structure is the application of amino ethers of boric acid.16–18 The introduction of steric hindrance effect creates an opportunity to influence polymer architecture and, furthermore, a possibility to control intermolecular interactions, not only between amino ethers of the boronic acid, but also of polymer's macrostructure.
Boron-organic polymers present great potential for chemical production of stable constructive materials and surface protectants operating in aggressive media.19,20 Moreover, the formations of coordinative bonds of boron-derivatives to nitrogen are used in the design of heterocyclic and macrocyclic precursors.21,22 One example of facile synthesis of organoboron compounds is based on the etherification of boric acid, however, high hydrolytic instability of boronic acids presents an obstacle to conducting research. Overcoming this instability can be achieved by the alteration of acid structure by the introduction of steric hindrance upon these.23,24
The goal of the current work is to obtain hydrolytically stable amino ethers of boronic acid by introducing the aforementioned steric hindrance, and using these materials toward the synthesis of polyurethanes to be tested as a gas separation membranes for ammonia and carbon dioxide. As shown in previous literature25–29 polyurethane one is the attractive polymer to make such composites.
Carbon dioxide, methane and ammonia were chosen as penetrants for testing gas separation properties, because of its importance to industrial application.1–7 However, carbon dioxide removal from methane is one of the most discussed applications for polymeric membranes.1–7,30,31 Regarding to ammonia it has the largest production capacity in the world. The ammonia production process, invented and industrially implemented by Haber and Bosch,31 has not undergone dramatic changes for more than one hundred years. Certainly, in due course, process optimization must be accomplished, and membrane gas separation is one of the most promising ways to improve this classical process.32–37 Also agriculture processes like treatment by product storages38,39 where gaseous emissions contain ammonia, carbon dioxide and methane might be improved by components separations these emissions. As has been previously noted,40 there is a lack of experimental data on ammonia permeability through a polymeric membrane, which results not only from the hazardous nature of the process itself and the number of special requirements for testing equipment, but also from its ability to react with a polymeric matrix with further plasticization.41–43 It is known that ammonia typically possesses high permeability, especially in polar polymers, because of its chemical structure and the presence of a lone pair of electrons. These factors led to our hypothesis of ammonia's high permeability in amino ethers of boric acid.
The formation of intermolecular complexes in AEBA–DEG and AEBA–TEG were established by investigation of aqueous solutions of AEBA with the help of dynamic light scattering methods.
It was found that the most probable size of the formed complexes equated to 86 nm, as shown in Fig. 1, where the cumulative frequency curve is presented. This is indicative of the AEBA–TEG complex forming massive cluster formations.
The measurements of the viscosity ratio of AEBA–TEG from its concentration in water solutions also informs of the presence of intermolecular complexes of AEBA–TEG. Also as a solvent TEG was used due to elimination the hydrolysis effect on the patterns of change in viscosity AEBA–TEG in water solution, because TEG was a component in the reaction systems of AEBA–TEG. The dependence in Fig. 2 shows that when AEBA–TEG concentration decreases in aqueous as well as TEG solutions, the reduction of the viscosity ratio appears at rather high AEBA–TEG concentration.
Fig. 2 Concentration dependencies of the viscosity ratio (ηr) from concentration of AEBA–TEG solution; solvents: water (1) and TEG (2) @ 293 K. |
The change of the gradient of character of viscosity ratio from AEBA–TEG concentration shows that a rheological modification occurs upon AEBA–TEG, likely caused by the degradation of intermolecular complexes. According to a ball-and-stick molecular modelling, intermolecular complexes of AEBA–TEG are characterized by a closer packing of atoms than intermolecular complexes of AEBA–DEG. In fact, AEBA–TEG appeared to be more stable to moisture and air at high temperature in comparison with AEBA–DEG. The signs of aging of AEBA–TEG are visible at 443 K, and for AEBA–DEG, this degradation starts at 403 K.
The dependence of the conductivity and viscosity of the AEBA–TEG water solution on the polymer content are shown on Fig. 2. As can be see, with increasing polymer concentration up to the concentrations corresponding to the maxima on the conductivity concentration dependences, the conductivity increased, despite the system viscosity increase; we predict that this was due to a decrease in the entropy contribution to the proton transfer process. The reduction of entropy in the confined geometry of the polymeric matrix resulted in an increase in the conductivity at the expense of the more ordered motion of the charge carriers inside the polymeric skeleton. The importance of this entropic influence has been previously shown,44,45 where the ionic transport processes in membranes were studied. Further increases in the polymer concentration, higher than those corresponding to the maximal conductivity (C = 28%) led to a substantial viscosity growth and, as a consequence, a decrease in conductivity.
The appearance of sharp increase of specific conductivity concentration dependences is often explained by the simultaneous effect of two opposite phenomena. On the one hand, the content of ionic species increases with increasing total water concentration (water acts as a proton donor); this, consequently, should result in conductivity growth. On the other hand, the strengthening of specific interactions and an increase in the viscosity occurs when the water concentration increases, thus depressing the ionic mobility.
Furthermore, the reaction of AEBA–TEG or AEBA–DEG with a stoichiometric or excess of TDI does not lead to mixture solidification.
This observation supports the aforementioned theory that the reason of intermolecular complexation of AEBA is the reaction between hydroxyl groups and borate which are present in AEBA. As a result of such cluster formation, all hydroxyl groups are disposed within the polymer matrix and drawn into further association in between, which prevents the interaction of hydroxyl groups with the isocyanate group and, accordingly, their inability to form polyurethanes and avoid solidification of the mixture.
A possible method to decrease the influence of intermolecular complexation on the AEBA's possibility to form the node of hyperbranched molecular structure of polyurethanes is to use poly(ethylene glycol) with nine oxyethylene repeating units as a glycol based precursor. The two-stage synthesis of AEBA–PEG is shown in Scheme 2.
AEBA–PEG contains terminal hydroxyl groups. According to the comparison of experimentally found and theoretically calculated number of hydroxyl groups, AEBA–PEG possesses a hyperbranched structure.
Titrational analysis of hydroxyl groups conducted in the course of reaction of AEBA–PEG formation shows that the reaction proceeds rather exothermically in high yield. In comparison with AEBA–DEG and AEBA–PEG, AEBA–PEG reacts with TDI. According to FTIR investigation at the stoichiometric ratio [NCO]:[OH], the total conversion of isocyanate groups is obtained which is accompanied by the gelation of polyurethanes.
The FTIR spectra of AEBA–PEG shows peaks in the range of 3400–3600 cm−1 which corresponding to associated hydroxyl groups (3400 cm−1), as well as to monomeric water (3600 cm−1). It was found that in the reaction between TDI and AEBA–PEG, only monomeric hydroxyl groups are consumed throughout the course of the reaction.
Experimentally it was determined that use of polyethylene glycols with higher values of oxyethylene units for synthesis of AEBA–PEG breaks compactness of the macromolecular structure of AEBA–PEG and also leads to microphase separation processes in AEBA–PEG and in polymeric films made from AEBA–PEG with PIC. That is why such polymers are of no interest for solving the problems in the current investigation.
The Grotthuss mechanism46 of proton transfer appeared to be possible due to hydrogen bonds formed in the system. In contrast to other ions, proton transfer will not occur in a single step, but can be reduced to a succession of jumps along the hydrogen bond and rotations of the proton-containing groups. As has been noted,47 concentration maxima of conductivity, reflecting the particular state of the solution, are not determined by the number of charge carriers. This concentration corresponds to a transition region whereby the change in the structure from aqueous to non-aqueous solution, such as in glycols, results in variation of the morphology. At these concentrations, the water structure in solution is destroyed and a change occurs in the mechanism of proton transfers. The hydrogen-bond formation between water protons and AEBA is an established phenomenon,44 however, the conductivity growth in the AEBA elucidates the participation of the polymeric matrix in the conductivity process as well. Until now, the mechanism of this participation was poorly understood, and no consensus on hydrogen bond formation between water protons and oxygen in the polymeric matrix was present. However, according to Fig. 3a, the increase in conductivity glycol results from the increase in the number of –H2C–O–CH2– groups. Thus, the oxygen is participating directly in the process of formation of a hydrogen bond and proton transfer. Consequently, the maximum concentration values of electrical conductivity (Fig. 3) can be regarded as the number of water molecules in the glycol hydrate shell. It is apparent that this issue requires further study. In particular, it can be assumed that these numbers refer to the second hydration shell, which establishes the network of the hydrogen bonds.
Fig. 3 shows the concentration dependence of specific conductivity of AEBA. The comparison of Fig. 3a and b shows that the increase in molecular weight of AEBA leads to decrease in the value of its specific conductivity, as contrasted contrasted to glycoles, for which the increase in its molecular weight from DEG to PEG leads to the increase in its specific conductivity. Thus, we may conclude that the increasing of glycol's molecular weight leads to steric hindrance toward borate formation, i.e. intermolecular complexes. The maximum concentration of water solution of glycols and AEBA–glycol composition and its conductivity and resistivity values are shown in Table 1. As shown in Table 1, the values of specific resistance of non-water AEBA–DEG and AEBA–TEG is rather small in comparison with AEBA–PEG. Also, there are several orders deference of its values for low-weight glycols with base on it AEBAs. And it is opposite; the specific resistance of PEG and AEBA–PEG is rather equal in values. We may reach a conclusion that proton concentration released during the complexation of AEBA is inverse to molecular weight of glycol which is used in AEBA synthesis. Water addition up to 1–2% leads to a significant decrease in specific resistance. It is explained by the presence of small molecules of water in the system which facilitates proton transfer under the conditions of a superimposed electric field. The pattern in specific resistance change confirms the accuracy of the statements of AEBA intermolecular complex formation synthesized with low-weight glycols. This detail allows the classification of this material as an ionic liquid with proton conductivity.
Composition | Maximum concentration, %wt | κmax, μS cm−1 | ρ0, 10−4 ohm cm |
---|---|---|---|
DEG | 20.3 | 28 | 344 |
TEG | 15.9 | 81 | 500 |
PEG | 25.3 | 102 | 47 |
AEBA–DEG | 32.1 | 1380 | 10 |
AEBA–TEG | 28.1 | 916 | 20 |
AEBA–PEG | 22.7 | 296 | 66 |
The comparison of viscosimetric investigation of AEBA–TEG and AEBA–PEG also confirms a high probability of intermolecular complex formation in the case of AEBA prepared from low molecular weight glycols. As shown in Fig. 4, a relatively high molecular weight of AEBA–PEG in comparison with AEBA–TEG is observed, and the value of viscosity ratio of AEBA–PEG is much less than this value of AEBA–TEG.
Fig. 4 Dependence of the viscosity ratio (ηr) from concentrations AEBA–TEG (1) and AEBA–PEG (2) in aqueous solution at 293 K. |
Due to the fact that the terminal hydroxyl groups of AEBA–PEG showed high reactivity towards isocyanate groups, these compounds were used as the basis for the synthesis of polyurethanes.
The polymeric films based on PEG and PIC were also prepared in order to compare them with AEBA–PEG and AEBA–PEG–BPh. According to thermal stability investigation of AEBA–PEG polymers by TGA, the thermal degradation begins at around 585 K, as shown in Fig. 5, and this temperature range increases with the increase of boron concentration in the polymer. The polymeric films made from AEBA–PEG with PIC do not swell much in polar and non-polar organic solvents and the polymeric films made from AEBA–PEG–BPh with PIC swell to 5% in toluene and to 15% in acetone.
Fig. 5 TGA curves of polymeric films made from AEBA–PEG and PIC with different composition of [TEA]:[H3BO3]:[PEG] = 1:6:15 (1) and 1:3:6 (2). |
Also, polymeric films obtained from AEBA–PEG and AEBA–PEG–BPh and PIC are stable in alkaline conditions and possess high mechanical strain as is shown in Fig. 6.
Fig. 6 Tensile test of polymers prepared from [AEBA–PEG]:[PIC] = 1:1 and [AEBA–PEG–BPh]:[PIC] = 1:1 with different composition of [TEA]:[H3BO3]:[PEG]:[BPh]. |
The glass transition temperatures (Tg) of polyurethanes are determining by nature and molecular mass of soft components of polymer and also by the density of polymer network crosslinks.48 In the current investigation there was used an approach, in which soft component (polyoxyethylene glycol of low molecular weight) is a part of hyperbranched structures of AEBA–PEG and AEBA–PEG–BPh. As a result the glass transition temperature of the polymer synthesised from PEG and PIC determined by TMA was around 363 K; for polymers obtained from AEBA–PEG–BPh with PIC the TMA curves shows two transitions temperatures equals to 336 K and 363 K; and for polymer obtained from AEBA–PEG with PIC Tg equals to 352 K.
The flow temperature which usually characterized polyurethanes usually equals to 453 K, because of high temperature dissociation of urethanes groups. Indeed, for a polymer prepared from PEG with PIC, flow temperature is 452 K. For polymers obtained from AEBA–PEG–BPh with PIC the flow temperature is 480 K and for polymers based on AEBA–PEG with PIC this temperature increases up to 540 K.
Thus, the structure of the hyperbranched AEBA–PEG and AEBA–PEG–BPh creates conditions for screening of urethane groups by exposure to high temperatures and improving the heat resistance of polyurethanes derived from them.
The FTIR spectra of the investigated polymers are shown in Fig. 7. Stretching vibrations of the –NH of the urethane groups appear in the region of ∼3300 cm−1. The substantial absence of the band at 2274 cm−1 indicates that isocyanates are almost completely consumed in the urethane reaction. The PEG characteristic peaks found at 2880 cm−1 and ∼1020–1170 cm−1. The stretching vibration of B–O are characterized by an absorption band at 768 cm−1. Analysis of the measured IR spectra of the membrane before (Fig. 7, Curve a) and after exposure to ammonia during the gas separation process (Fig. 7, Curve b) has shown that the spectra have not changed, suggesting that the polymer exhibits a high resistance to ammonia.
Fig. 7 FTIR-spectra of polymers [AEBA–PEG–BPh]:[PIC] = 1:1, where the composition of [TEA]:[H3BO3]:[PEG]:[BPh] is 1:6:12:1 before (a) and after (b) ammonia treatment. |
Carbon dioxide and ammonia were chosen as compounds with an unusually high permeability value, especially in polar polymers31,32,41–43 such as AEBA–PIC polymers. Also, ammonia membrane gas separation might be used in its synthesis, refrigeration cycle, and high purification for the needs of nano- and microelectronics. In comparison, for example, with carbon dioxide, hydrocarbons, and simple gases, there is relatively little experimental data on ammonia permeability through polymeric membranes that has been revealed.33,37,40,41
Polymeric films synthesized from AEBA–PEG and PIC has rather low permeability coefficients (Pe) values for all measured gases as shown in Table 2. This observation represents features of its macromolecular architecture with structure-shared ionic pairs, causing a high cohesive interaction. This fact is leading us to conclude, that the high ammonia permeability is realized by active transport like presented by Timashev etc.49 The small values of ideal selectivity presented in Table 3 indicated the fact of not solution-diffusion mechanism is presented, especially for the polymer generated from the addition of BPh at the first stage of the reaction. Also dramatically decreasing of ammonia permeability after decreasing the feed pressure shows possible realized by swelling of the membrane in the membrane module. That fact might be realized by a specific interaction of ammonia with polar centers of polymer which might be urethane groups. As an assumption we can suggest that the ration of active transport is decreasing by saturation of urethane group by ammonia. However, there are no any changes in structure like shown on FTIR spectras on Fig. 7. That means only reversible decreasing of the permeability which shows us that membrane need be recover by regeneration.
p1, bar | Pe, Barrera | ||
---|---|---|---|
CO2 | CH4 | NH3 | |
a 1 Barrer = 3.348 × 10−19 kmol m m−2 s−1 Pa−1.b n/d – not determined. | |||
BPh @ 1 stage | |||
1 | 90043 ± 7362 | 122011 ± 9381 | 110373 ± 2001 |
2 | 83751 ± 5817 | 111512 ± 4855 | 168429 ± 4279 |
3 | 71699 ± 3344 | 116088 ± 12061 | 133963 ± 6036 |
2 | 70592 ± 6597 | 123785 ± 11371 | 19217 ± 157 |
1 | 71111 ± 2178 | 105428 ± 6674 | 20022 ± 930 |
BPh @ 2 stage | |||
1 | 11439 ± 478 | 20268 ± 1625 | n/db |
2 | 11686 ± 117 | 28874 ± 5119 | n/d |
3 | 10692 ± 191 | 18385 ± 952 | n/d |
2 | 11032 ± 163 | 14737 ± 1028 | n/d |
1 | 13585 ± 554 | 23964 ± 721 | n/d |
p1, bar | α(CH4/gas) | ||
---|---|---|---|
CO2 | NH3 | CO2 | |
BPh @ 1 stage | BPh @ 2 stage | ||
1 | 1.4 ± 0.1 | 1.1 ± 0.1 | 1.8 ± 0.1 |
2 | 1.3 ± 0.1 | 0.7 ± 0.1 | 2.5 ± 0.1 |
3 | 1.6 ± 0.1 | 0.9 ± 0.1 | 1.7 ± 0.1 |
2 | 1.8 ± 0.1 | 6.4 ± 1.0 | 1.3 ± 0.1 |
1 | 1.5 ± 0.1 | 5.3 ± 0.1 | 1.8 ± 0.1 |
However, hyperbranched structure in combination with rigid aromatic branching is used for the design of hyperbranched structures. To achieve this goal, BPh was used in the current study. Nevertheless, ammonia in some cases has a lower permeability than methane. At present, some engineering techniques have allowed for the separation of these lower penetrating impurities.50–52
Steric hindrance resulting in a branched architecture of AEBA–PEG–BPh allows for gas permeability selectivity in the obtained polymer. Two approaches were used to synthesize AEBA–PAG–BPh. First, BPh was added at the first stage of synthesis, increasing the probability of BPh molecules appearing in the inner structure of AEBA–PEG–BPh. The second approach was realized when BPh was added at the second stage of the synthesis, which leads to a significant change in the polymer architecture. This fact is also proved by the permeability coefficient values presented in Table 2. But the selectivity's of methane/carbon dioxide are rather higher for the polymer generated from the addition of BPh at the second stage of the reaction.
Fig. 8 AFM images of [AEBA–PEG–BPh]:[PIC] = 1:1 polymers in which BPh was added at the first (a) and second (b) stages of their synthesis. |
Thus, this surface morphology obtained by AFM corresponds to data presented in Table 2, where the higher permeability is seen for the polymer generated from the addition of BPh at the second stage of the reaction. And also the smaller pore size of polymer where BPh was added at the second stage generally leads to slightly increasing of selectivity, presenting in Table 3.
In the gas separation investigation of prepared polymers were used gases (carbon dioxide and methane) with purity not less than 99.995% (NII KM, Russia). And as ammonia we used high purity ammonia 99.99999% (Firm HORST, Russia).
Other reagents and solvents were used without further purification.
For the synthesis of AEBA–TEG, TEA (1 mol), boric acid (6 mol), TEG (12 mol), and CuCl2 as a catalyst (0.1 mol% w/w) were added into a 250 mL three-necked rounded-bottom flask equipped with a magnetic stirrer. The mixture was heated to 363 K for 2 hours under low pressure (0.2–2.0 mmHg) in a vacuum oven. The synthesized liquid AEBA–TEG was collected into a ground-glass stoppered flask.
AEBA–PEG was synthesized via a two-step process. In the first stage, boric acid (6 mol) and PEG (3 mol) were added to a 250 mL three-necked round-bottom flask equipped with a magnetic stirrer. The mixture was heated to 363 K for 2 hours under low pressure (0.2–2.0 mmHg) in a vacuum oven. In the second stage, the remaining PEG (6–12 mol) and TEA (1 mol) were added to the first mixture, followed by heating under similar conditions. The synthesized liquid AEBA–PEG was collected into a ground-glass stoppered flask.
AEBA–PEG–BPh was also synthesized using a similar two-step process. In the first stage, boric acid (6 mol) and PEG (3 mol) were added to a 250 mL three-necked rounded-bottom flask equipped with a magnetic stirrer. The mixture was heated to 363 K for 2 hours under reduced pressure (0.7–2.0 mmHg). In the second stage, the remaining PEG (9 mol), BPh (1 mol) and TEA (1 mol) was combined. The mixture was heated again under the identical conditions. The synthesized liquid AEBA–PEG–BPh was collected into a ground-glass stoppered flask. Eventually, the molar ratio of [TEA]:[H3BO3]:[PEG]:[BPh] was 1:6:12:1. The further increasing of BPh ratio leads to significant increasing of the viscosity of AEBA–PEG–BPh.
The composition and structure of AEBAs is determined by the mole ratio of TEA, boric acid, and glycols. The reaction was quenched after the desired amount of hydroxylation toward the target product. Reaction progress was monitored by titration to determine hydroxyl group concentration.
It was determined that the architecture of the polymers obtained on the basis of AEBA–PEG used is predetermined by the nature of the hydroxyl-containing compounds. Thus, their application in the synthesis of AEBA poly(ethylene glycols) produces gastight film materials. In the case of the additional use of a hydroxyl-containing compound, such as 4,4′-dihydroxy-2,2-diphenylpropane, polymers exhibit high permeability values in combination with enough selectivity in the separation of ammonia and carbon dioxide containing gas mixtures.
DEG | Diethylene glycol |
TEG | Triethylene glycol |
PEG | Poly(ethylene glycol) |
TEA | Triethanolamine |
BPh | 4,4′-Dihydroxy-2,2-dephenylpropane |
TDI | 2,4-Toluene diisocyanate |
PIC | Polyisocyanate “Cosmonate-200” |
AEBA | Amino ethers of boron acid |
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