Nader Farahia,
Sagar Prabhudevb,
Matthieu Bugnetb,
Gianluigi A. Bottonb,
Jianbao Zhaoc,
John S. Tsec,
James R. Salvadord and
Holger Kleinke*a
aDepartment of Chemistry and Waterloo Institute for Nanotechnology, University of Waterloo, Waterloo, ON, Canada N2L 3G1. E-mail: kleinke@uwaterloo.ca
bMaterials Science and Engineering Department, McMaster University, Hamilton, ON, Canada L8S 4L8
cDepartment of Physics and Engineering Physics, University of Saskatchewan, Saskatoon, SK, Canada S7N 5B2
dGeneral Motors Research & Development Center, Warren, MI, USA 48154
First published on 24th July 2015
The effect of multi wall carbon nanotubes (CNT) on the thermoelectric properties of Mg2Si0.877Ge0.1Bi0.023 was examined. While introducing CNTs increases the electrical conductivity from around 450 Ω−1 cm−1 to 500 Ω−1 cm−1 at 323 K, the increase is neutralized at higher temperature, with the conductivity resulting to be 440 Ω−1 cm−1–470 Ω−1 cm−1 at 773 K. The Seebeck coefficient of all nanocomposites is enhanced at 773 K due to energy filtering that stems from the introduction of CNTs–Mg2Si0.877Ge0.1Bi0.023 interfaces. The combined effect of CNTs on Seebeck coefficient and electrical conductivity leads to an approximately 20% power factor improvement, with the best sample reaching a maximum value of ∼19 μW cm−1 K−2 at 773 K. The lattice thermal conductivity of the nanocomposites is reduced due to the phonon scattering by nanodomains and grain boundaries, particularly at medium temperatures, resulting in a slight reduction in total thermal conductivity. According to high resolution transmission electron microscopy studies, bismuth is homogenously distributed within the grains, while germanium is accumulated at the grain boundaries. All in all, the enhanced thermoelectric figure of merit of 0.67 at 773 K for the sample containing 0.5 weight% MWCNT as compared to 0.55 for the pristine sample, demonstrates the promising effect of CNTs on the thermoelectric properties of Mg2Si0.877Ge0.1Bi0.023.
To enhance zT based on the above equation, the electrical conductivity and the Seebeck coefficient need to be increased while maintaining or reducing the thermal conductivity. Unfortunately these properties are entangled in such a way that simultaneous improvements are not always feasible, as for example both the electrical and the thermal conductivity increase with higher charge carrier concentration, while the Seebeck coefficient decreases. One of the strategies to overcome this issue is through embedding nanomaterials into the bulk matrix, which is known as “nano-inclusion”.8 The idea of having nanostructures is to reduce thermal conductivity through scattering mid- to long-wavelength phonons, and to sustain electrical conductivity while improving S via energy filtering of carriers.8–10 Carbon nanotubes, due to their spectacular electronic properties, can be considered as potential candidates for nano-inclusions in thermoelectric materials.11–15 Even though CNTs had a positive effect on the thermoelectric properties of Bi2Te316 and Bi2(Se,Te)317 by achieving zT ∼ 1.5 at 350 K as compared to zT ∼ 1 for the sample without nanotubes, the presence of rare and toxic tellurium would not fulfill the criteria for large scale industrial applications, further the temperature at which these materials are most efficient are well below those of most targeted waste heat recovery applications.
The rationale for this work is to investigate the effect of CNTs on the thermoelectric properties of more cost effective and eco-friendly materials. Magnesium silicide based materials, in this regard, are conspicuous as next generation high efficiency TE materials that are suitable for auto industry applications.18 Thus far, single-wall carbon nanohorns (SWCNH),19 TiO220 and Si nanoparticles21 were studied as nano-inclusions in Mg2Si materials. Embedding SWCNHs improved room temperature electrical conductivity of Bi doped Mg2Si from around 3 Ω−1 cm−1 to 100 Ω−1 cm−1. An improvement by a factor of 10 was also observed in the electrical conductivity of the samples containing TiO2. Unfortunately, the nano-inclusions were not as effective as tin22 or germanium23 solid solutions in reducing the thermal conductivity of Mg2Si thermoelectrics. The lowest room temperature thermal conductivity of around 6 W m−1 K−1 was achieved for Mg2Si/Si nanocomposites, which is approximately twice that of a solid solution.22 The lack of similar investigations of Mg2Si1−xGex solid solutions motivated this study.
To examine the purity of the synthesized samples, an Inel powder X-ray diffractometer with Cu-Kα1 radiation and a position sensitive detector was used. All samples were pure except for small traces of MgO (Fig. S1†), which is a common side product in Mg2Si based compounds.24,25 The powders were manually mixed and divided into four batches. Different amount of carbon nanotubes (Sigma-Aldrich, carbon nanotube, multi-walled; >90% MWCNT basis, outer diameter 10–15 nm, inner diameter 2–6 nm, length 0.1–10 μm) were then added to each batch and mixed for 3 to 5 minutes using a Fisher Scientific vortex mixer until no MWCNT agglomerations were detected.
To perform the physical property measurements, the mixtures were then hot pressed in an Ar atmosphere at 973 K under 56 MPa using an Oxy-Gon hot press. To reduce stress and strain on the pellets during cooling, the pressure was released after sintering. The pressed pellets had 12.7 mm diameter and 2 mm thickness. The thermal conductivity, κ, of the pressed pellets was calculated by measuring the thermal diffusivity, α, under Ar flow using Anter Flashline FL3000 thermal properties analyzer between 300 K and 800 K. The obtained thermal diffusivity values were then multiplied by the density, d, of the pellets, as measured via the Archimedes method, and the specific heat, Cp, of the compounds, as calculated from the Dulong–Petit approximation, to yield κ = αdCp. The obtained densities together with the calculated specific heat of all the samples are available in Table S1.† Our previous measurements of the specific heat of Mg2Si0.977−xGexBi0.023 samples validated the accuracy of Dulong–Petit approximation for this system.26 Since adding CNT only changed the Dulong–Petit value of Cp by 2%, within the error range of the measurement, the calculated values were used to obtain the thermal conductivity.
The pressed pellets were thereafter cut into rectangular bars with the dimensions of approximately 12 × 2 × 2 mm3, the electrical conductivity (σ) and Seebeck coefficient (S) measurements were carried out under helium atmosphere between 300 K and 800 K by using the ULVAC-RIKO ZEM-3 apparatus. Hall effect measurements where performed using a cryostat equipped with a 5 T magnet and with a Linear Research AC resistance bridge. Hall resistance values were measured from −3 T to 3 T from 5 K to 300 K. The carrier concentration (n) was calculated from the Hall coefficient, RH, using the relationship n = RH−1e−1, where e is the fundamental charge.
To verify the existence and examine the distribution of nanotubes within the samples at the micron level, scanning electron microscopy (SEM) analysis was performed on parts of selected pressed pellets (Fig. S2†) using a Zeiss ULTRA electron microscope associated with an EDX device, EDAX Pegasus 1200.
The low-magnification STEM-HAADF image shown in Fig. 2a illustrates an area along the edge of the specimen. The Kikuchi diffraction patterns obtained on two different spots (Fig. 2b and c) confirm the presence of two grains with different orientations and, hence, a grain boundary at the interface. In fact, the grain boundary is visible as a bright stripe midway between the spots where the Kikuchi patterns are obtained. EDX line scans were performed for Ge and Bi as shown in the Fig. 2d and e to examine the distribution of heavy elements. From the line profile of Ge, it is evident that Ge is segregating along the grain boundary, consistent with the findings discussed above. Again in contrast to Ge, the EDX intensity in the line profile of Bi does not reveal any such segregation, but possibly slightly different concentrations in the two grains. The apparent large width of the Ge segregation profile (Fig. 2e) can be explained by the fact that, in this particular region and sample tilt, the grain boundary might not be perfectly parallel to the electron beam. The segregation of Ge at the grain boundaries together with the homogenous distribution of Bi in the grain boundaries could be helpful in blocking the phonons while allowing the electrons to pass. To obtain better statistics, other grain boundaries were analyzed (not shown), and were found to be consistent over all observed ones. Compared to our earlier work (Mg2Si with Bi and no Ge), the Bi atoms were found to extensively segregate along the grain boundaries.26,27 Here the segregation, if at all present, would be very small compared to the previously studied samples. This implies that it is possible to tune the segregation/distribution behaviors of dopants by increasing the unit cell through alloying.
In addition to EDX line scans as well as low-magnification imaging illustrated above, the distribution of dopants within a grain was understood better using STEM-HAADF imaging performed at an atomic resolution, as shown in Fig. 3a. For better visibility, a selected region is magnified and shown in Fig. 3b. Individual atomic columns of the doped Mg2Si lattice, oriented along the [111] zone axis, are visible in Fig. 3b. In these Z-contrast imaging conditions, the brighter atomic columns on the image (identified with pink arrows) are distributed randomly over the entire 2-D projection of the lattice, and contain heavier elements such as Ge and Bi, which are located on substitutional sites replacing Si atoms.26,27 It is clear that the dopant atoms are rather homogenously distributed within the bulk of the grain. Fig. 3c illustrates this in much better clarity where a site with significantly brighter intensity (pink arrow) can be clearly seen in proximity to another site with relatively weaker intensity (green arrow).
Raman spectra of Mg2Si0.877Ge0.1Bi0.023 with different amounts of MWCNT are shown in Fig. 4. The pure MWCNT was also measured as the reference. As can be seen, all the samples demonstrate the higher frequency D mode (disordered) and G mode28,29 at around 1350 cm−1and 1590 cm−1, respectively. No shift is observed in the D and G bands, which indicates the CNTs neither decomposed under pressure used for consolidation nor reacted with the base material. Although the regular breathing mode is specific to CNT, we cannot observe this mode for multi-wall carbon nanotube due to the larger strains of multi wall nanotubes, which hinder its vibration along the radial direction compared to the single wall carbon nanotubes.30
The electrical conductivity of all the nanocomposites is shown in Fig. 5. For all samples, the electrical conductivity increases with temperature below 600 K and then decreases due to an increase in electron–phonon interaction, which dominates charge carrier scattering at higher temperature. Adding multi wall carbon nanotubes increases the electrical conductivity from σ = 450 Ω−1 cm−1 for the sample without MWCNT to 500 Ω−1 cm−1 for the sample containing 0.5 weight% MWCNT at 323 K.
The main reason for the increased electrical conductivity is due to the increase in n (Fig. 6), since the mobility (μH) (Fig. 7) of all the samples is very similar. The sample containing 0.5 wt% MWCNT shows the highest carrier concentration on average below 300 K with the maximum value of around 8.4 × 1019 per cm3 at 280 K. Although increasing the amount of carbon nanotubes slightly decreases the carrier concentration, the undoped sample exhibits the lowest on average. The mobility of all samples increases with temperatures, which could be due to the existence of MgO at the grain boundaries, which dominates the grain boundary scattering at lower temperature27 as also observed in Sb-doped Mg2Si.31
A comparison between different Bi-doped Mg2Si nanocomposites is given in Table 1. The 0.5 wt% MWCNT sample shows an electrical conductivity of σ = 470 Ω−1 cm−1 at 773 K, which is in between the SWCNH and the Si nanoparticle composite samples with σ = 312 Ω−1 cm−1 and 658 Ω−1 cm−1, respectively. The main difference between the electrical conductivity of the MWCNT-containing sample and the one containing Si nanoparticles is due to the 50 percent higher carrier concentration of 11.7 × 1019 per cm3 of the latter.
Mg2Si0.877Ge0.1Bi0.023/0.5% MWCNT | Mg2Si:Bi0.02/SWCNH19 | Mg2Si/2.5 mol% Si1% Bi21 | |
---|---|---|---|
σ/(Ω−1 cm−1) | 470 | 312 | 658 |
S (μV−1 K−1) | −200 | −216 | −204 |
κ/(W m−1 K−1) | 2.2 | 3.4 | 3.1 |
L/(10−8 V2 K−2) | 1.6 | 2.5 | 2.2 |
κL/(W m−1 K−1) | 1.6 | 2.9 | 2.0 |
μ/(cm2 V−1 s−1) [300 K] | 40 | n/a | 13 |
n/(1019 cm−3) [300 K] | 7.6 | n/a | 11.7 |
zT | 0.67 | 0.32 | 0.67 |
Fig. 8 exhibits the temperature dependence of the Seebeck coefficient. All the composites show a negative Seebeck value, indicative of electrons as the major charge carriers. The Seebeck value is around S = −100 μV K−1 at 323 K in every case, and it increases with increasing temperature. For the samples containing MWCNT, the increase is more noticeable, at 773 K with S = −200 μV K−1 for the 0.5 wt% MWCNT composite compared to S = −180 μV K−1 for the pristine sample. Thus, adding MWCNT resulted in an enhancement in Seebeck coefficient while maintaining the electrical conductivity. This phenomenon was also observed in (Bi0.2Sb0.8)2Te3/MWCNT nanocomposites,17 and can be attributed to the energy filtering of the low energy charge carriers,32–35 which is a common phenomenon in nanocomposites due to the nanophase–matrix interface.36 On the other hand, the SWCNH sample has a slightly higher (absolute) Seebeck coefficient (S = −215 μV K−1), which is related to its noticeably low electrical conductivity (Table 1).
The capability of a thermoelectric material to generate electrical power is measured by the power factor, P.F. = S2σ, which is demonstrated in Fig. 9. The power factor of all samples starts around 5 μW cm−1 K−2 at 323 K and increases with temperature. Except for the pristine sample, which reaches its maximum power factor of roughly 16 μW cm−1 K−2 at around 673 K, all the nanocomposites show their highest value at around 773 K, with the 0.5 wt% MWCNT sample attaining ∼19 μW cm−1 K−2. Obtaining higher power factors would lead to higher output power density which makes the material more suitable for practical use.37
Fig. 10 shows the thermal conductivity of all nanocomposites studied in this work, which was calculated based on the measured thermal diffusivity data. Because of the dominant acoustic phonon scattering, the thermal conductivity of all samples decreases with increasing temperature. The 1.5 wt% MWCNT sample demonstrates the lowest thermal conductivity of 2.07 W m−1 K−1, which is substantially lower than that of the samples containing SWCNH and Si nanoparticle composites. This reduction in thermal conductivity can come from the combination of having both Ge and MWCNT in the sample. Since the thermal conductivity of MWCNT is increasing with temperature,38 the propitious effect of MWCNT on thermal conductivity of nanocomposites is more dominant in the medium temperature range (Fig. S4†).
The electronic thermal conductivity, κe, was calculated by applying the Wiedemann–Franz law κe = LσT. The Lorenz numbers, L, that were used in calculating κe are shown in Fig. S5† and were obtained from eqn (1) by utilizing the single parabolic band and elastic carrier scattering estimation:
(1) |
(2) |
The electronic thermal conductivity of all samples is nearly the same and it increases approximately from 0.3 W m−1 K−1 at 323 K to 0.6 W m−1 K−1 at 773 K, which leads us to the conclusion that the reduction in thermal conductivity is chiefly coming from changes in the lattice contribution (Fig. 11). The sample containing 1.5 wt% MWCNT depicts the lowest lattice thermal conductivity of 1.49 W m−1 K−1 at 773 K, compared to 2.85 W m−1 K−1 and 2 W m−1 K−1 determined for the SWCNH and Si nanoparticle composites, respectively.
After measuring all the thermoelectric properties, the thermoelectric figure of merit zT was computed (Fig. 12). The zT of all composites increases with increasing temperature. While all the nanocomposites show higher zT than the pristine sample, the 0.5 wt% MWCNT sample reaches a maximum value of zT = 0.67 at 773 K among all MWCNT. This matches zT of the Si nanoparticle counterpart, and is more than twice of what was achieved for the Bi doped SWCNH composites.
One of the main issues in thermoelectric nanocomposites research is the homogeneity of the distributed nano phase in the matrix and its effect on the properties of the nanocomposites. To examine the reliability of the presented data, a second bar was cut from a different part of the 0.5 wt% MWCNT pellet, and the obtained power factor (Fig. S6†) is equal within experimental error.
Although the existence of MWCNT enhanced phonon scattering especially at medium temperature lowered the lattice thermal conductivity, this reduction is compensated at higher temperature due to the thermal transport behavior of MWCNT. The positive effect of MWCNT on thermoelectric properties of Mg2Si0.877Ge0.1Bi0.023 is manifested by the enhanced thermoelectric figure of merit, zT, with all the nanocomposites achieving higher zT values than the pristine sample. The highest improvement of more than 20% belongs to the sample containing 0.5 wt% MWCNT with its zT of 0.67 at 773 K. Comparing with the other nano inclusions that were applied to Mg2Si based thermoelectrics, MWCNT exhibited the most promising effect on TE properties, and further development may be implemented through adding tin or in situ nano-structuring via ball milling.
Footnote |
† Electronic supplementary information (ESI) available: X-ray powder diagrams of Mg2Si0.877Ge0.1Bi0.023/x wt% MWCNT (0 ≤ x ≤ 1.5). SEM images of MWCNT within the Mg2Si0.877Ge0.1Bi0.023 matrix. Low-magnification STEM-HAADF images of grain and grain boundaries together with elemental mapping. Medium temperature thermal conductivity with regard to MWCNT content. Temperature dependency of calculated Lorenz number. Power factor comparison of two bars obtained from the same nanocomposite. Density and specific heat of all the composites. See DOI: 10.1039/c5ra12225b |
This journal is © The Royal Society of Chemistry 2015 |