Zerui Chena,
Jianfei Zhoub,
Xiaoling Wangb,
Xuepin Liao*ab,
Xin Huang*ab and
Bi Shib
aDepartment of Biomass Chemistry and Engineering, Sichuan University, Chengdu 610065, China. E-mail: xhuangscu@163.com
bNational Engineering Laboratory for Clean Technology of Leather Manufacture, Sichuan University, Chengdu 610065, China. E-mail: xpliao@scu.edu.cn
First published on 11th January 2016
A C@Fe3O4 core–shell nanofiber bundle (C@Fe3O4NFB) was easily prepared using a natural collagen fiber (CF) as the biotemplate and carbon source. The as-prepared C@Fe3O4NFB features a continuous conductive pathway with dramatically accelerated electron and Li+ transport kinetics, thus exhibiting an ultrahigh-rate capability. Furthermore, the C@Fe3O4 core–shell structure is able to suppress the electrode pulverization due to the existence of the carbon nanofiber as an elastic buffering matrix, thus delivering long-term cycling stability. Based on electrochemical experiments, C@Fe3O4NFB delivered capacities of 839, 668, 422 and 301 mA h g−1 at current densities of 0.2, 1.0, 5.0 and 10.0 A g−1, respectively. At the current density of 1.0 A g−1, the reversible capacity of C@Fe3O4NFB is as high as 632 mA h g−1 in the 500th cycle, which accounts for 84.38% capacity of the 2nd cycle, suggesting a low capacity loss of 0.23 mA h g−1 per cycle. Even after 2000 cycles at 5.0 A g−1, the discharge capacity still reaches 354 mA h g−1. This biotemplated synthesis approach provides a novel and interesting route for fabricating ultrahigh-rate anode materials of LIBs.
Currently, the most possible strategies to circumvent the abovementioned issues include nanomaterials fabrication and carbon coating. These two strategies are usually combined to prepare nanocomposites, including core–shell nanoparticles (NPs), composite nanotubes and hybrid nanosheets,10–13 so as to solve the kinetics and instability problems simultaneously. Although the utilization of these nanocomposites has successfully increased the reversible capacity to several folds of graphite, the tested cycling life is usually limited to several hundred cycles, and the current density applied during the cycles is still subjected to relatively low-rates, up to several hundred milliamperes per gram.14–16 Nowadays, the long-term cycle-ability of thousands of cycles at real high current densities (at the ampere per gram level) is rarely achieved expect only a few examples that are based on the fabrication of ordered nanocomposite materials.17,18 In general, the ordered nanocomposites feature shortened ionic diffusion distances and continuous electronic conductive pathways, which can significantly enhance the charge transfer kinetics of LIBs, thus minimizing the problems of electrode polarization caused by material structure-induced kinetic anisotropy.19,20 In our recent investigations,21 we also found that transition metal oxide NPs encapsulated inside Ni foam-supported porous carbon can deliver ultrahigh-rate capability and super-long cycling stability at a large current density of 2.0 A g−1 because of the existing of continuous pathways of charge transport.
However, current strategies used for the fabrication of ordered nanocomposites mainly rely on the use of artificial templates, which generally involve tedious procedures and strict control over experimental conditions.17,18 Moreover, the scale-up fabrication of these ordered nanocomposites is another persisting problem due to the high cost of artificial templates. To address these issues, it is highly desirable to develop more convenient and low-cost synthetic routes. In this regard, a natural biotemplate provides us a more convenient choice than the artificial template owing to its intrinsic nature of well-defined nanostructured morphology, capability of self-assembly and abundant resource. Moreover, biotemplates usually have abundant functional groups, which can directly react with the metal precursors without the need of complex synthesis procedures or harsh reaction conditions. As a result, the synthesis is usually carried out at benign conditions such as room temperature and in aqueous solutions. From the viewpoint of green chemistry, a biotemplate synthesis approach shows a great potential in convenient and large-scale fabrication of ordered nanocomposite electrode materials.
In this study, we report a facile synthesis of 1D carbon@Fe3O4 core–shell nanofiber bundle (C@Fe3O4NFB) using a natural collagen fiber (CF) as the biotemplate. Natural CF is an abundant resource in nature, which can be conveniently prepared from the skins of domestic animals. As for the microstructure, CF has well defined hierarchical nanofibrous morphology,22 which is constituted of nanoscaled collagen fibrils. The collagen fibrils have a diameter of ∼50–200 nm, and these fibrils are further self-assembled into CF with micron scale diameters. Hence, CF is actually an ideal template for a 1D nanofiber bundle with orderly arranged hierarchical nanofibers. The use of this natural ordered template successfully eliminates the tedious procedures of template self-assembly. More importantly, CF has abundant reactive functional groups (e.g. –COOH and –NH2), which are able to chelate with transition metal ions in aqueous solutions.23–25 The significance of this property suggests that CF can directly react with transition metal ions in aqueous solutions at mild reaction temperatures without the need of further functionalization, thus forming a large-scale, core–shell structured nanofiber bundle with simplified procedures and low-cost. The core–shell nanofiber bundle structure of C@Fe3O4NFB was fully characterized by SEM, SEM-EDX, TEM, STEM, TEM-SADP, XRD and Raman techniques. The electrochemical properties of C@Fe3O4NFB as anode material were also thoroughly evaluated at various current densities, including the rate capabilities and long-term cycling stability. For comparison, carbonized CF and multi-wall carbon nanotubes mixed with commercial Fe3O4NPs (MWCNTs–Fe3O4NPs) were used in control experiments. Under the same experimental conditions, C@Fe3O4NFB exhibited considerably enhanced rate capability and cycling stability, thus manifesting the significant role played by the unique electrode configuration.
Fig. 1 The illustration showing (a) the preparation mechanism of C@Fe3O4NFB and (b) the advantages of the electrode designed for charge transport. |
Fig. 2 shows the SEM images of native CF and C@Fe3O4NFB. Compared with native CF (Fig. 2a and b), C@Fe3O4NFB preserves well the hierarchal nanofibrous morphology of the biotemplate, of which the average diameter is in the range of 3–6 μm (Fig. 2c and d). An individual bundle of C@Fe3O4NFB (Fig. 2e) actually consists of a large number of nanofibers, of which the size is close to that of the collagen fibrils. Moreover, the HRSEM image in Fig. 2f confirms that each nanofiber is covered by aggregated Fe3O4NPs. Fig. 2g shows the SEM mapping images of C, Fe and O, wherein these elements share a similar shape as that of the nanofiber bundle, suggesting good coverage of Fe3O4NPs over the carbon nanofiber. The Raman spectra of C@Fe3O4NFB show the typical D band and G band of graphitic carbon at 1337 and 1584 cm−1, respectively (Fig. S2†),27 revealing the successful carbonization of the CF template to form carbon nanofibers. XRD patterns of C@Fe3O4NFB shows the characteristic (220), (311), (400), (422), (511) and (440) peaks of Fe3O4 at 30°, 36°, 43°, 54°, 57° and 63°, respectively, (Fig. S3†), demonstrating the existence of Fe3O4 in C@Fe3O4NFB.28
Fig. 2 SEM images of (a, b) native CF and (c, d) C@Fe3O4NFB; (e, f) HRSEM images of marked area from (d) and (g) SEM-DES elemental mapping images of C@Fe3O4NFB. |
Fig. 3 shows the TEM images of C@Fe3O4NFB. In Fig. 3a, an individual nanofiber bundle of C@Fe3O4NFB is observed, wherein the surface is covered by a rough layer of Fe3O4 with bright contrast.
Fig. 3b shows the TEM image of a single nanofiber of C@Fe3O4NFB, wherein the d-period of native CF is clearly observed with a large number of Fe3O4NPs (the black dots) embedded onto the carbon nanofiber. The HRTEM image in Fig. 3c shows that the average particle size of Fe3O4NPs is ∼5–7 nm (Fig. S4†), and these NPs have high crystallinity as the (400) lattice reflections of Fe3O4 are clearly observed. Based on the TEM SADP (selected area diffraction patterns) in Fig. 3d, the diffraction rings are well indexed to Fe3O4 crystal faces of (311), (400), (422), (511) and (440).29 These results confirm the formation of highly crystalline Fe3O4NPs on the surface of the carbon nanofiber. In Fig. 3e, the nanofiber bundle of C@Fe3O4NFB shows a clear carbon nanofiber core (with dark contrast) and Fe3O4NPs shell (with bright contrast). A further HAADF image (Fig. 3f) confirms that the nanofiber bundle indeed consists of a core–shell structured configuration. Based on TEM-EDX analysis (Fig. S5†), the shell layer with bright contrast is indeed Fe3O4. Hence, these TEM observations confirm the core–shell structured morphology of C@Fe3O4NFB. Fig. 3g shows the XPS survey scan spectrum of C@Fe3O4NFB, which consists of C, N, O and Fe without any other impurities. The Fe 2p XPS spectrum in Fig. 3h shows two peaks located at 710.4 and 724.3 eV (ref. 30) confirming the existence of Fe3O4. Further analysis of the O 1s XPS spectrum (Fig. 3i) reveals that there are still CO (531.2 eV) and C–O (533.0 eV) functional groups existing on C@Fe3O4NFB,31 which are able to stabilize Fe3O4NPs during the lithiation/delithiation processes. Moreover, the core of the carbon nanofiber can serve as a buffer material to accommodate the huge volume change of Fe3O4 during the repeated lithiation/delithiation cycles. Hence, it is rational to expect that the C@Fe3O4NFB composite can exhibit a high cycling stability. TGA analysis confirms that the content of Fe3O4 in C@Fe3O4NFB is about 32.4% (Fig. S6†).
Fig. 4b shows the initial three cycles of the galvanostatic discharge–charge voltage profiles of C@Fe3O4NFB at the current density of 0.2 A g−1 within the voltage window of 0.005–3.0 V, wherein the specific capacities are calculated based on the mass of C@Fe3O4NFB. The 1st discharge and charge capacities of C@Fe3O4NFB are 1520 and 996 mA h g−1, respectively, suggesting a first cycle coulombic efficiency of 65.53%. The irreversible capacity loss should be derived from the consumption of Li+ to form the SEI and irreversible insertion of Li+ into the defects of the electrode materials. Notably, this coulombic efficiency is much higher than those of electrode materials based on Fe3O4 nanocomposites,34,35 although nanostructured electrode material is more likely to form a large area of SEI owing to the high specific surface area exposed to the electrolyte. We believe that the formation of SEI covering the bundle surface is enough to maintain stable lithiation/delithiation of each core–shell C@Fe3O4 nanofiber contained inside the nanofiber bundle (as shown in Fig. 1c). In this way, the Li+ consumed by the formation of SEI is considerably reduced. On the other hand, the coulombic efficiency in the 2nd cycle is quickly increased back to ∼97%, maintaining a high coulombic efficiency (∼100%) in subsequent cycles, as shown in Fig. 4c. C@Fe3O4NFB exhibits excellent cycling stability at 0.2 A g−1, which can deliver a high reversible capacity of 847 mA h g−1 in the 100th cycle, corresponding to a low capacity fading of 1.5 mA h g−1 per cycle. In contrast, the multi-wall carbon nanotubes (MWCNTs) mixed with commercial Fe3O4NPs (Fig. S7†) (MWCNTs-Fe3O4NPs) exhibit much lower reversible capacity (526 mA h g−1) in the 100th cycle with a current density of 0.2 A g−1.
We investigated the electrochemical impedance of C@Fe3O4NFB after different cycles and analyzed by Z-view software using an equivalent circuit (Fig. 4d). As for the circuit, the Z′ values at the high-frequency region indicate the total ohmic resistance of the electrolyte and electrical contacts (Re). The diameter of the semicircular region in medium-frequency is ascribed to surface film (Rsf) and the charge transfer resistance (Rct) in the electrode reaction. Furthermore, the constant phase element (CPE1) indicates the pure capacitance, and the inclined line in the low frequency region represents the Warburg impedance (Wo) related to lithium diffusion in the solid.36,37 Based on the measurements of electrochemical impedances, the initial impedance resistance of C@Fe3O4NFB is 40 Ω, which is much lower than that of MWCNTs–Fe3O4NPs (67 Ω). In addition, there are two semicircles in the incipient cycle in the impedances of the MWCNTs–Fe3O4 electrode. The one at the high-frequency region reflects the Re and the other is ascribed to Rsf and Rct, which is much larger than that of the C@Fe3O4NFB electrode. After 100 cycles at 0.2 A g−1, the impedance resistance of C@Fe3O4NFB is further decreased to 6 Ω. The decreased impedance resistance could be explained by the milling effect.38,39 During the lithiation/delithiation process, electrochemical milling occurs on the C@Fe3O4NFB composite, and thus Fe3O4NPs become smaller. This pulverization process will increase the total surface area of the electrode material so that the contact area between the active material and electrode would be largely increased, and accordingly, the cell impedance decreases. Although the impedance resistance of MWCNTs–Fe3O4NPs is also decreased after the same cycles, the obtained value of 34 Ω is still larger than that of C@Fe3O4NFB. Actually, the Fe loading amount and thermal treatment conditions have significant influences on C@Fe3O4NFB. Excess/insufficient amount of Fe loading or inappropriate calcination temperature both lead to a low discharge capacity of C@Fe3O4NFB, as shown in Fig. S8 and S9.† To evaluate the rate capability of C@Fe3O4NFB, the rate performances were conducted in the voltage window of 0.005–3.0 V with the current density from 0.2 to 5.0 A g−1. As shown in Fig. 4e, the reversible discharge capacity of C@Fe3O4NFB reaches 845 mA h g−1 at the current density of 0.2 A g−1 after 10 cycles. By increasing the current density to 0.4, 0.6, 0.8, 1.0, 2.0, 3.0 and 5.0 A g−1, the reversible discharge capacities are still high up to 782, 741, 704, 658, 611, 543 and 440 mA h g−1, respectively. No obvious capacity decrease is observed for each tested current density. In contrast, the discharge capacities of MWCNTs–Fe3O4NPs are much lower at 533, 488, 460, 420, 406, 314, 221 and 183 mA h g−1 for 0.2, 0.4, 0.6, 0.8, 1.0, 2.0, 3.0 and 5.0 A g−1, respectively. We also tested the discharge capacity of carbonized CF, which exhibits limited capacity, thus confirming that the high reversible capacity of C@Fe3O4NFB should mainly stem from the Fe3O4 active materials. Notably, the reversible discharge capacity of C@Fe3O4NFB can quickly increase back to 840 mA h g−1 without any delay when the current density is reduced back to 0.2 A g−1. The discharge capacity can still be maintained at 890 mA h g−1 even after 20 cycles at a current density of 0.2 A g−1. These results confirm that the C@Fe3O4NFB indeed exhibits high rate capability.
To further demonstrate the excellent rate capability of C@Fe3O4NFB, the rate tests were carried out at an even higher current density range from 0.2 to 10.0 A g−1, wherein fast electron and charge transports are necessary to guarantee the high rate. As shown in Fig. 4f, the corresponding discharge capacities are 839, 668, 422 and 301 mA h g−1 at 0.2, 1.0, 5.0 and 10.0 A g−1. Moreover, the discharge capacity of C@Fe3O4NFB can quickly respond to the change of current density without loss of capacity when the current density is quickly switched between low and high current densities (10.0 A g−1 → 1.0 A g−1 → 0.2 A g−1 → 1.0 A g−1 → 10.0 A g−1 → 0.2 A g−1). Actually, the C@Fe3O4NFB is able to deliver the capacity of 392, 360, 350, 332, 311, 262 and 205 mA h g−1 even at high current densities of 5.0, 6.0, 7.0, 8.0, 9.0, 10.0 and 15.0 A g−1, respectively (Fig. 4g). At the same time, the capacity can still be recovered to ∼750 mA h g−1 when the current density is decreased from 15.0 to 1.0 A g−1.
As shown in Fig. 4h, the Nyquist plot of C@Fe3O4NFB at 5.0 A g−1 shows a semicircle of 66 Ω in the medium frequency region, which is related to internal resistances in the electrode. Furthermore, the internal resistance of C@Fe3O4NFB is substantially decreased and reaches a stable value of 37 Ω at 10.0 A g−1. The impedance resistance changes slightly at the rate test of 15.0 A g−1. These results suggest that a stable SEI is quickly formed on C@Fe3O4NFB owing to the good accessibility of the nanofibrous bundle structure,40,41 and the SEI is very stable even at such a high current density of 15 A g−1.
In addition to rate capability, a long-term cycling stability of the C@Fe3O4NFB was also investigated at current densities of 1.0 and 5.0 A g−1. As shown in Fig. 5a, the reversible capacity of C@Fe3O4NFB reaches 632 mA h g−1 in the 500th cycle with the current density of 1.0 A g−1, which accounts for 84.38% capacity of the 2nd cycle, suggesting a good cycling stability with a capacity loss of 0.23 mA h g−1 per cycle. Similar to the rate performances, the stable SEI is quickly established at the initial cycles of cycling tests (Fig. 5b and c). Satisfactory cycling stability is also observed at the current density of 5.0 A g−1 (Fig. 5d). When tested after 2000 cycles, the discharge capacity of C@Fe3O4NFB is as high as 354 mA h g−1. Even after 6000 cycles at 5.0 A g−1, the discharge capacity of C@Fe3O4NFB is still high up to ∼200 mA h g−1. When cycled 8000 times at 5.0 A g−1, the discharge capacity is around 146 mA h g−1. The impedance resistance of C@Fe3O4NFB is very stable before the 2000 cycles, whereas this value is increased in the 8000th cycle (Fig. 5e and f), which indicates that our electrode suffered from a slow damage to electrode integration during the long-term cycling test at such a high rate. Actually, the long-term cycling stability of C@Fe3O4NFB presented is superior to other reported nanostructured Fe3O4 electrode materials.42–47
Fig. 6 shows the SEM and TEM images of the C@Fe3O4NFBs composite after 100 cycles at the current density of 1.0 A g−1. It is clear that the fibrous structure of C@Fe3O4NFB composite is well retained without cracking or pulverization, which manifests the effective accommodation of the elastic carbon nanofiber of C@Fe3O4NFB for the Fe3O4 NPs.
Fig. 6 (a) SEM and (b) TEM images of C@Fe3O4NFB composite after 100 cycles at a current density of 1.0 A g−1. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra22481k |
This journal is © The Royal Society of Chemistry 2016 |