Jiao Yan,
Haixia Wu,
Wenzhuo Shen* and
Shouwu Guo*
Department of Electronic Engineering, School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong University, Shanghai 200240, P. R. China. E-mail: wenzhuoshen@hotmail.com; swguo@sjtu.edu.cn
First published on 1st April 2016
Monodispersed and size-controlled carbon spherules have great potential in many different applications. We report here the effects of organic and inorganic acids as catalysts on the formation of carbon spherules through the hydrothermal carbonization of glucose. The as-generated carbon spherules had better monodispersity, a narrower size distribution and easier graphitization when organic dicarboxylic acids were used as catalysts. The carbon spherules produced using organic dicarboxylic acids as catalysts and their corresponding composites with chemically reduced graphene oxide had unique electrochemical properties when used as active materials for anodes in lithium ion batteries. Possible mechanisms of formation of carbon spherules with different inorganic and organic acids are proposed and their structure–property relationships are discussed.
Several protocols have been successfully developed for the preparation of CSs, including chemical vapour deposition,6 arc discharge,14 polymeric templates15 and the hydrothermal treatment of carbohydrates.3,8,16 A variety of CSs with different sizes, surface functionalities and controlled internal textures have been produced. The hydrothermal treatment of carbohydrates or other biomass materials has been used most often as a result of the following advantages: abundant precursor (raw) materials; cost-effective operation procedures; bulk scale production; and the simplicity of controlling the shape and size of the as-prepared CSs. However, the hydrothermal reactions of carbohydrates and other biomass materials usually take place very slowly, the conversion to CSs is relatively low and the as-produced CSs tend to be interconnected with each other, which may affect further processing and applications.1,2,17–21 To obtain monodispersed CSs, the concentration of reactants, the hydrothermal reaction time and the reaction temperature used for different carbohydrates and types of biomasses have been evaluated systematically.3,22,23 It has been shown that, by varying the reaction conditions in the conversion of the precursor materials to CSs, the size of the CSs can be improved, although, in most instances, coalescence among the CSs cannot be avoided.22,23 Several mineralizers (catalysts) have recently been introduced into the hydrothermal reactions of carbohydrates.18 For instance, acids such as nitric acid,24 acrylic acid25 and glutaric acid13 have been used as mineralizers and it has been shown that the hydrothermal reactions of carbohydrates can be speeded up, and the size and dispersion of the CSs can be tuned by controlling the pH of the reaction system. This may be because the mineralizer in the hydrothermal reaction system not only accelerates the dehydration and polymerization of the carbohydrate molecules, but also generates diverse functional groups on the CSs.25 This may also result in novel properties for the CSs and enhance further processing of the CSs.26 However, only a few acids have been investigated as mineralizers for the dehydration and carbonization of carbohydrates; the detailed catalytic mechanism of the acids is still unclear and the effects of different acids on the evolution of the size, shape and internal texture of the CSs have not yet been determined. Although there are many reports of the fabrication and application of CSs, it is still challenging to control the size, surface functionality and internal texture of CSs.
We systematically studied the effects of different acids, including organic and inorganic acids, on the hydrothermal reaction of glucose and the as-prepared CSs. A series of acids (malonic acid, butanedioic acid, glutaric acid, adipic acid, sulfuric acid, nitric acid, hydrochloric acid and phosphoric acid) was used as mineralizers in the reaction system and the ratio of the acids to glucose was varied. The size, composition, surface functionality and structure of the as-prepared CSs were characterized using scanning electron microscopy (SEM), X-ray powder diffraction (XRD) and FTIR spectrometry. It was shown that by controlling the concentrations of organic dicarboxylic acids, monodispersed and functionalized CSs could be synthesized. The composites of as-obtained CSs and CRGO sheets were prepared and used as anodes in coin cells. The composites with CSs prepared using organic dicarboxylic acids had a better electrochemical performance as anodes in LIBs than those prepared using inorganic acids as mineralizers. The mechanism of formation of the CSs and the relations between the structure of the composites and their electrochemical properties were investigated.
The graphene oxide (GO) used for the preparation of CRGO/CSs composites was prepared using a previously reported modified Hummers method.27 To make the CRGO/CS composites, aqueous suspensions of GO and CS were fully mixed under ultrasonication with GO to CS weight ratios of 1:1, 5:1, 10:1 and 20:1. The water was then removed by vacuum rotary evaporation at 70 °C. The as-obtained composites were further annealed at 900 °C in an Ar gas flow containing 5% H2 for 3 h to reduce the GO to CRGO and to partially graphitize the CSs.
For comparison, several common inorganic acids (H2SO4, HNO3, HCl and H3PO4) were also used as mineralizers for the hydrothermal conversion of glucose to CSs. The pH values for the reaction solutions with different inorganic acids were controlled to c. 2.5, the same as the reaction with dicarboxylic acid. Fig. 2a–d show that, with the same reaction time and temperature (5 h, 180 °C), the monodispersed CSs were only generated by the reaction with H3PO4 as a mineralizer. The CSs produced from the reactions using H2SO4, HNO3 and HCl were agglomerated, implying that H3PO4 is more appropriate than the other inorganic acids as a mineralizer for the hydrothermal conversion of glucose to CSs. To obtain an insight into the effect of the H3PO4 concentration (or the pH of the reaction system), the hydrothermal reactions were conducted with 1.25, 3.75, 5 and 6.25 mM H3PO4, keeping the other reaction conditions the same (28 mmol of glucose, 40 mL of deionized water, 5 h, 180 °C). Fig. 2e–h shows that, similar to the reaction using glutaric acid as mineralizer (Fig. 1), with increasing concentrations of H3PO4 the average size of the as-generated CSs (referred to as PCSs) increased and the size distribution also increased. The reason why the CSs prepared using organic dicarboxylic acids as a mineralizer had a better dispersion and size distribution than those generated with inorganic acids is not yet fully understood. However, we suggest that the α,ω-dicarboxylic molecular character of the organic dicarboxylic acids should have a role in the dehydration or polymerization of the glucose molecules. To clarify this assumption, a monocarboxylic acid, n-valeric acid, was used as a mineralizer and, as shown in Fig. S4,† the as-generated CSs were aggregated. This confirms our view that dicarboxylic acids are more appropriate as mineralizers for the carbonization of glucose.
In addition to size distribution and dispersity, surface functionality is another factor that may affect the processing and applications of CSs. The FTIR spectra (Fig. S5†) showed that all the as-obtained CSs had abundant oxygen-containing groups on the surface. The CO and CC stretching vibrations of the aromatic ring at 1703 and 1620 cm−1 were seen in the FTIR spectra, in addition to O–H stretching vibrations in the range 3000–3700 cm−1, the C–O bending vibration at 1303 cm−1 and the C–O–H bending vibration at 1396 cm−1, indicating that there was a large number of hydroxyl, epoxy and carboxyl groups on the CSs, which agrees with previously reported results.17,19 The carbon and oxygen contents of the as-obtained CSs were determined by EDS. Table S1† shows that the atomic ratios of carbon to oxygen in the MCSs, BCSs, GCSs and ACSs were 82.6:17.4, 78.0:22.0, 78.4:21.6 and 79.7:20.3, respectively, which are slightly higher than that in the PCSs (75.0:25.0), indicating that there are more oxygen-containing groups in PCSs. However, the SEM images in Fig. 1 and 2e–h suggest that the carbon to oxygen ratio is not a key factor in determining the morphology of the CSs.
The XRD patterns of CSs before and after annealing were determined to show the internal textures such as the crystalline state (extent of graphitization) of the CSs. Fig. 3 shows that the as-prepared (before annealing) PCSs and GCSs assumed an amorphous structure. However, after annealing at 900 °C for 3 h in an Ar gas flow containing 5% H2, diffraction peaks centred at 25, 43 and 52° appeared for GCSs, which could be indexed to the (002), (100) and (102) diffractions of graphite (JCPDS-ICDD card no. 41-1487).13 For PCSs, the (002) and (100) diffraction peaks were detected, but the (102) peak was not seen, which reflects the relatively low graphitization of PCSs. The intensities of the diffraction peaks of GCSs increased with increasing annealing temperature and the intensities of the diffraction peaks of the GCSs were always higher than those of PCSs annealed under the same conditions. This suggests that GCSs should be easier to graphitize, which will be important in their applications. The XRD patterns of MCSs, BCSs and ACSs after annealing at 900 °C in an Ar gas flow containing 5% H2 for 3 h are shown in Fig. S6† and reveal that the as-prepared CSs from other organic acids can also be graphitized during thermal annealing.
Fig. 3 XRD patterns of PCSs and GCSs before and after annealing at 900 °C in an Ar gas flow containing 5% H2 for 3, 6 and 10 h. |
The different internal textures and surface functionalities of the CSs prepared from glucose using different acids as mineralizers may result in different properties and applications. The electrochemical properties of the GCSs and PCSs as anodes for LIBs were therefore compared. Coin cells using GCSs and PCSs (after annealing) as the anode materials were assembled. Galvanostatic charge–discharge measurements of the coin cells were conducted at current densities of 0.1, 0.2, 0.5, 1, 2 and 5 A g−1. Fig. 4a shows that, at a current density of 0.1 A g−1, the initial specific capacity of the PCS and GCS anodes reached 170 and 140 mA h g−1, respectively. This might be because there are more oxygen-containing groups on PCSs, which serve as binding sites for lithium ions and contribute to the initial specific capacity. However, once the charge–discharge current densities were increased to 0.2, 0.5, 1, 2 and 5 A g−1, the reversible specific capacities of the PCS anode decreased to 65, 45, 20, 10 and 9 mA h g−1. The reversible specific capacities of the GCS anode still remained at 130, 80, 40, 20 and 13 mA h g−1, which were higher than those of the PCS anodes. This may be a result of the higher extent of graphitization and fewer oxygen-containing groups on the GCS anodes (Fig. 4a, Table S1†). Galvanostatic charge–discharge experiments were also performed on the coin cells with MCSs, BCSs and ACSs as anodes (Fig. 4a). These CSs showed higher capacities than that PCSs, but lower capacities than the GCSs. This might be a result of the different extent of internal graphitization (Fig. 3 and S6†). Nevertheless, the electrochemical performance of the as-obtained bare CSs was not suitable for their practical application as anodes for LIBs.
To further improve the electrochemical properties of the CSs, composites of CRGO with GCSs, MCSs, BCSs, ACSs or PCSs with different original GO to CSs ratios were prepared. Fig. 5a–e shows the GO and CSs composites without annealing; the CSs were well cladded with the GO sheets. After annealing at 900 °C for 3 h in an Ar gas flow containing 5% H2 (Fig. 5f–j), all the composites assumed 3D network structures and the CSs were further wrapped and bridged by CRGO sheets.
For comparison of the electrochemical performance of the as-obtained CRGO/CS composites used as anodes for LIBs, a series of coin cells was assembled using the as-prepared composites CRGO/GCSs, CRGO/MCSs, CRGO/BCSs, CRGO/ACSs or CRGO/PCSs as anodes. Fig. S7† shows the typical galvanostatic discharge–charge curves of the as-assembled coin cells measured at a current density of 0.2 A g−1. Fig. 4b shows the representative charge–discharge rate capabilities of the coin cells measured at current densities of 0.2, 0.5, 1, 2 5 and 10 A g−1. The anode of the composite CRGO/GCSs (original GO:GCSs = 10:1 w/w) showed specific capacities of 2281, 1450, 1110, 900, 660 and 520 mA h g−1 at current densities of 0.2, 0.5, 1, 2, 5 and 10 A g−1, respectively, revealing the high lithium ion storage capacity and good charge–discharge rate capability. The specific capacity of the anode of composite CRGO/PCSs (original GO:PCS = 10:1 w/w) could only reach 666, 460, 340, 250, 175 and 140 mA h g−1 at current densities of 0.2, 0.5, 1, 2, 5 and 10 A g−1, respectively. The CRGO/GCSs composite clearly has a better electrochemical performance as an anode for LIBs than the CRGO/PCS composite. This might be because the extent of graphitization of the GCSs is much higher than that of the PCSs (Fig. 3), which should be beneficial for the transportation and storage of both electrons and lithium ions. The composition (ratio of CRGO to CSs) of the CRGO/CSs composite may also affect the electrochemical properties. Fig. 4c and d shows the charge–discharge rate capabilities of the coin cells using the CRGO/GCS and CRGO/PCS composites prepared with original GO to CSs ratios of 1:1, 5:1, 10:1 and 20:1 as anodes. With increasing CRGO content in the composites within a reasonable range, the specific capacities and the charge–discharge rate capabilities of the CRGO/GCS and CRGO/PCS composites as anodes were clearly increased. For comparison, the electrochemical properties of coin cells with composites of CRGO/ACSs, CRGO/MCSs and CRGO/BCSs prepared with an original GO to CSs ratio of 10:1 were also studied. Fig. 4b shows that, similar to the CRGO/GCS composites, when used as anodes for LIBs, the CRGO/MCS, CRGO/BCS and CRGO/ACS composites showed higher specific capacities and rate capabilities than the CRGO/PCS composite, implying that the CSs generated from glucose with organic dicarboxylic acids as mineralizers had exceptional electrochemical properties when used in the composites.
To understand why the CRGO/CS composites generated using organic dicarboxylic acids as mineralizers usually have better electrochemical performance as anodes for LIBs, AC impedance data for the CRGO/GCS, CRGO/PCS (original GO:CS = 10:1 w/w), GCS, PCS and CRGO as anodes were collected after one charge–discharge cycle. Fig. 6a shows that the diameter of the semicircle for CRGO/GCSs anode in Nyquist plots at high and medium frequencies was much smaller than those of the GCSs and CRGO anodes. Similarly, the diameter of the semicircle for the CRGO/PCS anode in the high and medium frequency range was also smaller than those of the PCS and CRGO anodes. Overall, the diameter of the semicircle for the CRGO/GCS anode was smaller than that of the CRGO/PCS anode. These results suggest that both the CRGO/GCS and CRGO/PCS anodes had lower contact and charge-transfer impedances; in contrast, the impedance of the CRGO/GCS anode was much smaller than that of the CRGO/PCS anode. The electrokinetic differences between CRGO/GCS and CRGO/PCS anodes were further investigated by modelling the AC impedance spectra based on the modified Randle's equivalent. A simple equivalent circuit model was constructed (Fig. 6b). As summarized in Table S2,† the estimated values of Rf (corresponding to the SEI film resistance) and Rct (the charge-transfer resistance) were 80.7 and 53.5 Ω, respectively, for the CRGO/GCS anode, which was significantly lower than the values for the CRGO/PCS (85.9 and 80 Ω), GCS (97.3 and 162 Ω) and CRGO (101 and 115 Ω) anodes. This might be a result of the 3D network structure of the CRGO/GCSs, in which the GCSs were clad and bridged with the CRGO sheets, which provided more spaces for lithium ions and more channels for electron and lithium ion transfers. In addition, the extent graphitization of the GCSs is much deeper than that of the PCSs, which may further improve the electrochemical properties. Therefore the CRGO/GCS anodes showed superior electrochemical properties as anodes for LIBs.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra27329c |
This journal is © The Royal Society of Chemistry 2016 |