Padma L. Patnama,
Mukesh Bhatta,
Raghuvir Singhb,
Sandeep Saranb and
Suman L. Jain*a
aChemical Sciences Division, CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun-248005, India. E-mail: suman@iip.res.in; Tel: +91-135-2525788
bAnalytical Sciences Division, CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun-248005, India
First published on 16th June 2016
Magnetically separable poultry chicken feathers were found to be an efficient, green and heterogeneous catalyst for the oxidation of alcohols and sulfides to the corresponding carbonyl compounds and sulfoxides, respectively using t-butyl hydroperoxide (TBHP) as oxidant with complete selectivity and high conversions. The developed catalyst exhibited higher stability, activity and better recycling ability than the bare magnetic nanoparticles. The designed catalyst could readily be recovered using an external magnet without showing any significant leaching during the reaction.
Chicken feathers (CF), a waste material are a cheap, biodegradable and natural biopolymer produced in large amounts from poultry industries. They are mainly (>90%) composed of the protein keratin, bio polymer with a high degree of cysteine cross-linkings.5,6 In the recent decades, increasing environmental concerns have led interest towards the potential uses of renewable resources.7–9 Their limited applicability and tedious disposal procedures are becoming a major concern in the recent decades.10 Chicken feather has been found to be a high performance material in various fields; for instance, in making plastics, as a sorbents, feather meal and other products.11–13 Recently researchers have found potential applications of waste feathers by converting them into biodegradable polymers for expending the industrial applications.14–16 In addition to these applications, feather keratin has widely been used for developing water-resistant thermoplastic materials for various applications.17,18
Chicken feather is made up of polypeptide chains which are environmentally green, abundantly available, inexpensive and renewable. It holds the potential to act as a support and also as source of various functional groups like –COOH, –NH2, –SH and –OH for various important chemical reactions. However the use of chicken feathers in catalytic applications is rarely known in the literature.19
Selective oxidation of alcohols and sulphides to corresponding aldehydes/ketones and sulfoxides is one of the most significant transformations in organic chemistry.3,20,21 Traditionally, a number of stoichiometric oxidants such as chromium(VI) reagents, permanganates, metallic salts and N-chlorosuccinimide (NCS) are known; however, these reagents generate a huge amount of undesirable wastes which causes environmental problems.22,23 Subsequently a number of noble24 and non-noble metal25 based catalysts in combination with greener oxidants such as molecular oxygen, hydrogen peroxide and t-butyl hydroperoxide (TBHP) have been reported. However, limited efficiency, requirement of basic additives, difficult separation of catalysts and poor product yields are certain drawbacks.26 Thus, considering the economy and environmental friendliness, it is highly desirable to develop less expensive, easily separable, reusable non-noble heterogeneous catalysts, particularly, based on bio-derived materials under base-free conditions using green oxidants and green media (e.g., water) as the solvent. In this context, several biodegradable supports such as chitosan,27 wool,28 cellulose,29 and starch30 have been reported. In addition, the presence of magnetic element in heterogeneous catalysts is additionally desirable owing to their facile and efficient magnetic separation after reactions.31
In the present paper we report the successful synthesis of magnetically separable chicken feather (Fe3O4@CF) and its application as heterogeneous catalyst for oxidation of various alcohols and sulfides using TBHP as oxidant (Scheme 1).
The structural changes after the modification of magnetic nanoparticles with CF (Fe3O4@CF) were determined by FTIR as shown in Fig. 1. Fig. 1a, shows the FTIR spectrum of bare MNPs. The observed band at 579 cm−1 is associated with the stretching vibration of Fe–O. Further two bands around 3426 and 1635 cm−1 ascribed to the stretching and bending vibrations of surface hydroxyl groups, respectively. Fig. 1b represents the FTIR spectrum of bare chicken feather. The absorption peaks at 1647, 1536 and 3423 cm−1 are attributed to the characteristic absorption bands of the amide I and amide II and (–NH, –OH) stretching, respectively. However, in the FTIR spectrum of Fe3O4@CF (Fig. 1c), an additional peak at around 579 cm−1, corresponding to the Fe–O vibrations confirmed the presence of iron NPs (Fig. 1c). The peak shifting of bending vibration of amide I and amide II from 1647 and 1536 cm−1 to 1641 and 1515 cm−1, respectively was most likely due to the interaction of amide groups of feather with metal nanoparticles (Fig. 1c). Furthermore, the peak at 1072 cm−1 corresponding to C–O stretching vibration of –OH of chicken feather is disappeared in modified feather due to the interaction with MNPs (Fig. 1c). Based on these results, it was concluded that the Fe3O4@CF nanoparticles were successfully obtained along with a strong interaction between amine groups of the supported CF with Fe3O4 nanoparticles.
Afterwards, the crystalline structure of Fe3O4@CF was determined by XRD. As shown in Fig. 2a, CF has amorphous structure, however, in Fe3O4@CF (Fig. 2b) the characteristic diffraction peaks (2θ = 30.21°, 35.61°, 43.31°, 53.8°, 57.31° and 63.01°) corresponding to the (220), (311), (400), (422), (511) and (440) reflections of cubic spinel structure with Fe3O4 phase confirmed the successful formation of CF coated MNPs.33
The morphology of the synthesized Fe3O4@CF catalyst was initially determined by transmission electron microscopy (TEM). However, the TEM image (Fig. 3a) did not provide appropriate information; hence we analyzed the sample by HR-TEM as shown in Fig. 4. Fig. 4a–c, clearly indicates the homogeneous distribution of black coloured CF coated MNPs with a narrow size distribution in the range of 3–15 nm. The SAED pattern in Fig. 3b exhibited a number of rings which clearly indicates a highly polycrystalline nature of the magnetite without the presence of any other crystalline phases. Furthermore, the elemental composition as determined by EDX analysis (Fig. 3c and 5d) indicates the presence of C, O and Fe elements in the synthesized Fe3O4@CF. Images of elemental mapping of C, Fe and the combined composition (Fig. 5a–c) clearly reveal the presence of iron oxide nanoparticles bounded with CF.
Fig. 4 HR-TEM images of Fe3O4@CF; (a, c) of fresh catalyst; (b) particle size distribution in fresh catalyst; (d) recovered catalyst after 10 run. |
Fig. 5 Elemental mapping of Fe3O4@CF for (a) C; (b) Fe; (c) mixture of C, Fe; (d) EDX image of Fe3O4@CF. |
The surface textural properties of the synthesized material Fe3O4@CF was determined by N2 adsorption/desorption as shown in Fig. 6. The N2 adsorption/desorption isotherms of the core–shell magnetic Fe3O4@CF nanoparticles showed a curve, and the BET surface area, BJH pore volume and pore size was found to be 59.71 m2 g−1, 0.16 cm3 g−1 and 3–15 nm, respectively. The loading of iron in the synthesized catalyst was found to be 27 wt% (1.6 mmol g−1) as determined by ICP-AES analysis.
Fig. 6 N2 adsorption/desorption isotherms of Fe3O4@CF and the inset is the corresponding pore size distribution. |
Further, we checked the effect of catalyst loading by varying the catalyst amount from 0.2 to 2 mol% (Table 1, entry 1–4) under otherwise identical experimental conditions. The conversion was found to be increased with increasing the iron loading from 0.2 to 1.0 mol% (Table 1, entry 1–3); however further increase in loading did not influence the yield to any significant extent (Table 1, entry 4). A very poor conversion was obtained in the absence of catalyst under otherwise identical reaction conditions (Table 1, entry 5). Further, the effect of reaction temperature was investigated. The reaction was found to be very slow at room temperature (Table 1, entry 6); however 60 °C was found to be optimum and gave maximum conversion of 4-methoxy benzyl alcohol to aldehyde with 97% isolated yield. Further increase in temperature (80 °C) afforded the poor yield (Table 1, entry 7) of 4-methoxy benzaldehyde along with the formation of benzoic acid as over-oxidation product.
Next, the scope of the reaction was explored by performing the oxidation of a variety of aliphatic and aromatic primary alcohols under the optimized reaction conditions. The results are presented in Table 2 (entries 1–10). All the substrates were efficiently converted to the corresponding carbonyl compounds in good to excellent yields. Benzyl alcohols substituted with electron-donating groups (Table 2, entries 4–5) were found to be more reactive and required lesser reaction time in completion of the reaction as compared to those having electron withdrawing substituents (Table 2, entries 7–9). Furthermore, chicken feather coating enhances the stability as well as catalytic efficiency of the MNPs, resulted to nearly two times higher activity than the bare MNPs for oxidation of 4-methoxy benzyl alcohol under identical reaction conditions (Table 2, entry 5). This enhancement is probably due to the interaction of functional groups of CF with substrate molecule through hydrogen bonding, which probably helps in abstracting the proton from alcohol molecule. Bare chicken feather (CF) without magnetic core did not show any activity for the oxidation of alcohol under otherwise similar reaction conditions (entry 5). This finding suggests that iron is the main active catalytic site for this transformation. Furthermore, we investigated the oxidation of secondary alcohols such as benzhydrol, cyclohexanol and cyclopentanol under the optimized reaction conditions (Table 2, entries 10–12). Secondary alcohols were selectively converted to the corresponding carbonyl compounds without any evidence for the formation of any by-product.
Entry | Alcohol | Product | Yieldb (%) |
---|---|---|---|
a Reaction conditions: substrate (1 mmol), catalyst (1.0 mol%), tBuOOH (1.5 eq.), at 60 °C for 3 h.b Isolated yields.c Using bare MNPs as catalyst.d Recycling experiment using recovered bare MNPs.e Using bare chicken feather powder as catalyst.f Yield of corresponding acid while using 3 mmol TBHP, 100 °C temp. and 6 h reaction time. | |||
1 | 98 | ||
2 | 97 | ||
3 | 93 | ||
4 | 91 | ||
5 | 97, 51c, 20d,e, 98f | ||
6 | 92 | ||
7 | 90 | ||
8 | 92 | ||
9 | 85 | ||
10 | 94 | ||
11 | 90 | ||
12 | 93 |
Furthermore, we compared the catalytic activity of developed protocol with the literature known methods for oxidation of alcohols using molecular oxygen, hydrogen peroxide and TBHP as oxidant (Table 3). As shown in Table 3, the reported methods either use expensive, toxic metallic catalysts or require tedious synthetic procedures and afforded poor product yield in comparatively longer reaction time. However, the present methodology uses a waste material chicken feather based magnetic nanoparticles which are readily synthesized, low cost, easily accessible, easily recoverable with the effect of external magnet, exhibited excellent catalytic activity and afforded excellent conversions/yields under comparatively mild conditions. These benefits make the developed methodology a facile and promising tool from environmental and economical viewpoints.
Substrate | Catalyst/temp. (°C) | Oxidant | Solvent | Yield (%) | Ref. |
---|---|---|---|---|---|
Benzyl alcohol | RuO2·xH2O/80 °C | O2 | PhCH3 | 16 | 34 |
1-Octanol | 5% Pt–1%Bi–Al2O3/60 °C | O2 | PhCH3 | 76 | 34 |
Benzyl alcohol | 0.5% Pd/Al2O3/80 °C | O2 | scCO2 | 87 | 34 |
2-Heptanol | Na2WO4/90 °C | H2O2 | Solvent free | 95 | 35 |
2-Decanol | Na2WO4/90 °C | H2O2 | Solvent free | 92 | 35 |
Benzyl alcohol | Fe2O3/SBA-15/95 °C | H2O2 | H2O | 95 | 36 |
Benzyl alcohol | [Cn*RuIII(CF3CO2)3·H2O](Cn*)N,N′,N′′-trimethyl-1,4,7-triazacyclononane)/RT, 12 h | TBHP | CH2Cl2 | 88 | 37 |
Although the exact mechanism of the reaction is not clear at this stage, in analogy to the existing reports38 a plausible mechanism of the reaction is shown in Scheme 3. Based on the experimental results, it is clear that iron is the active catalyst for the reaction, which converts to oxo-iron intermediate through reaction with TBHP. In the next step, oxo-iron intermediate abstracts hydrogen from alcohol molecule and transforms it into corresponding carbonyl compound with the regeneration of the original catalyst as shown in Scheme 3. Water and t-butanol are formed as by-products during the reaction.
Entry | R | R1 | Yieldb (%) |
---|---|---|---|
a Reaction conditions: substrate (1 mmol), catalyst (1.0 mol%), aq. TBHP (1.5 mmol) at 60 °C using water as solvent; reaction time 3 h.b Isolated yield. | |||
1 | n-C3H7 | n-C3H7 | 98 |
2 | n-C4H9 | n-C4H9 | 97 |
3 | i-C3H7 | i-C3H7 | 98 |
4 | C6H5 | C6H5 | 96 |
5 | C6H5CH2 | C6H5 | 97 |
6 | C6H5 | CH3 | 98 |
7 | C6H5 | n-C4H9 | 96 |
8 | C6H5CH2 | C6H5CH2 | 94 |
9 | C6H4(OCH3-p) | C6H5 | 92 |
In order to check the stability of the catalyst we also characterized the recovered catalyst after tenth run by FTIR, HR-TEM and ICP-AES analysis. Fig. 4d, shows the HR-TEM image of recovered catalyst which seems to be identical with the fresh one. Furthermore, nearly identical FTIR spectra of both fresh and recovered catalyst (Fig. 9) indicates that the synthesized catalyst is quite stable. Furthermore, we determined the iron content in the recovered catalyst after 10 runs. The loading of iron in the recovered catalyst was found to be 27 wt% (1.6 mmol g−1) as determined by ICP-AES analysis, which is similar to the fresh catalyst.
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