Yanqing Lai,
Wei Chen,
Zhian Zhang*,
Yongqing Gan and
Jie Li
School of Metallurgy and Environment, Central South University, Changsha, Hunan 410083, China. E-mail: zhangzhian@csu.edu.cn; Tel: +86 731 88830649
First published on 4th May 2016
An urchin-like Ni3ZnC0.7–carbon nanotube-porous carbon composite was synthesized, for the first time, by one-step direct thermolysis of a metal–organic gel in a conventional horizontal tube furnace without using any additional carrier gas or catalyst. The urchin-like particles of the obtained composite with a particle size of ∼2 μm exhibit a sphere-like core, and CNTs grow outward from the core. And the Ni3ZnC0.7 nano-particles are embedded in the composite, including at the end of the nanotubes. When used as the cathode material of Li–O2 batteries, the composite exhibits excellent electrochemical performances, delivering a good cycle performance and having a discharge capacity of ∼7390 mA h g−1carbon+catalyst at 0.1 mA cm−2.
In recent years, numerous carbon materials have been designed.10,11 As one kind of one-dimensional carbon material with strong mechanical strength and excellent electronic conductivity, carbon nanotubes (CNTs) have been exploited as the electrode materials of Li–O2 batteries for a long time.12–19 On the other hand, depending on the high porosity and the large surface area, which are beneficial for the transport of reactant (oxygen and Li+) and the storage of insoluble discharging product (Li2O2), porous carbon (PC) is also widely used as the cathode material.20–22 There is every reason to believe that the electrochemical performance of Li–O2 batteries will be improved if we can find the appropriate method to combine the two materials together.
In order to further promote the electrochemical performance of Li–O2 batteries, the addition of the catalyst to cathode is required. In recent studies, the metal carbides exhibit excellent catalytic ability.23–26 Kwak et al.24 synthesized Mo2C/CNTs as cathode material for Li–O2 batteries, which presented excellent electrochemical properties. Li et al.23 prepared Fe/Fe3C carbon nanofibers via a facile electrospinning method. And Li's research demonstrates that Fe/Fe3C has excellent OER catalytic activity for rechargeable non-aqueous Li–O2 batteries. More importantly, in addition to the excellent catalytic performance, metal carbides can be obtained during the carbonization process. This characteristic makes it possible to synthesis a catalyst-carbon composite via simple one-step carbonization process. Therefore, it will be an attractive subject to take metal carbides as the catalyst for Li–O2 batteries.
Recently, metal–organic gels (MOGs), as a new kind of coordination complexes, attracts more and more attention. MOGs is a kind of materials constituted by metal irons, organic ligands and part of solvent. Compared to MOFs, the synthesis condition for MOGs is much gentler with low temperature and short reaction time, and the yield is high. More importantly, the solvent encapsulated in MOGs can be seen as high quality carbon sources. This feature makes it an ideal precursor for the preparation of carbon materials. Here, in our work, urchin-like Ni3ZnC0.7–carbon nanotubes-porous carbon (NZC–PCCNTs) was prepared via simply carbonizing MOGs (MOG-NZ). While used as the cathode materials of Li–O2 batteries, it exhibits excellent electrochemical properties.
The NZC–PCCNTs composite was synthesized by the simple pyrolysis of the gel, MOG-NZ, without drying. In this route, the gel, MOG-NZ, was transferred into a tube furnace in a ceramic boat and heated to 700 °C at a heating rate of 5 °C min−1 under an argon atmosphere. After 10 h, the sample was cooled down to room temperature in the furnace under inert atmosphere, and NZC–PCCNTs was harvested.
Fig. 1 (a) The photographs of the as-prepared gel, MOG-NZ, (b) snapshot of inverted beaker of MOG-NZ and (c) tailoring the gel to make the shape of CSU. |
In order to synthesize the NZC–PCCNTs composite, MOG-NZ was directly carbonized under Ar atmosphere without pre-drying treatment. The morphology of the as-prepared NZC–PCCNTs composite was investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). As shown in Fig. 2a, the obtained NZC–PCCNTs composite with urchin-like morphology has a sphere-like core, from which CNTs grow outward. And its particle size is about 2 μm. TEM images (Fig. 2b–d) further confirm that the urchin-like structure is composed of porous carbon core and CNTs shell. The tentacle-like CNTs can effectively improve the electronic conductivity of the NZC–PCCNTs composite. In addition, there are abundant of duck nano-particles distributing in the composites, including at the end of the nanotubes. Moreover, the hollow inert structures and the tube walls with distinct lattice fringes can be clearly seen in the HRTEM image shown in Fig. 2c. The thickness of the tube walls is about 5–10 nm, and the distance between the two adjacent planes is about 0.34 nm corresponding to (002) plane of carbon. The HRTEM image of the duck particle, which is exhibited in Fig. 2d, shows that the distance between the distinct lattice fringes of the duck particle is 0.21 nm. Combining with the XRD pattern exhibited in Fig. 2e, we can reasonably speculate that the duck particles in the composite are Ni3ZnC0.7, and the lattice fringes in the particle shown in Fig. 2d corresponding to the (111) plane of Ni3ZnC0.7 (JCPDS, no. 28-0713). These results demonstrate that the urchin-like Ni3ZnC0.7–carbon nanotubes-porous carbon composite has been successfully synthesized via the carbonization of MOG-NZ. The weight ratio of the Ni3ZnC0.7 catalyst in the NZC–PCCNTs composite measured by ICP-AES measurements is ∼30%.
To identify the elements distribution of the NZC–PCCNTs composite material, the EDX analysis for C, N, Ni and Zn were carried out as the TEM test of the composite material was performed. The C, N, Ni and Zn elemental mapping images in Fig. 2f–i demonstrate that the Ni and Zn elemental are overlap with the Ni3ZnC0.7 nanoparticles in the NZC–PCCNTs composite, and the C and N elemental are evenly distributed over the porous carbon and CNTs of the NZC–PCCNTs composite and overlaps with them. From this result, it can be further confirmed the presence of Ni3ZnC0.7 and carbon material in the NZC–PCCNTs composite material and the successful synthesis of the NZC–PCCNTs composite material.
Based on the structure and morphology of the NZC–PCCNTs composite we observed, it can be proposed that the presence of Ni3ZnC0.7 is important for the formation of the NZC–PCCNTs composite. The gel (MOG-N) synthesized in the absence of Zn2+ was carbonized under the same condition. The obtained composite (NC) was tested by the XRD and SEM. The XRD pattern of NC in Fig. S1a† shows that NC composite is composed of carbon and Ni, and it can't be seen the urchin-like morphology and CNTs in the NC composite from the SEM image in Fig. S1b.† These results reveal the important role of Ni3ZnC0.7 in the formation of NZC–PCCNTs. We also carbonized the dry MOG-NZ, in which the solvent was totally removed. The SEM image of the obtained composite (NZCD) in Fig. S2† reveals the important role of the solvent, which supplies abundant carbon source, in the formation of the NZC–PCCNTs composite.
In the XRD pattern of the NZC–PCCNTs composite, we can also observe the diffraction peaks of carbon, which indicate the existence of carbon. For further investigating the detailed structure information of carbons in NZC–PCCNTs, the Raman spectrum measurement was performed. As shown in Fig. 3a, two typical Raman peaks of carbon, namely D-band and G-band, can be seen at 1354 and 1575 cm−1 of the Raman spectrum. The relative intensity of G-bands and D-band (IG/ID), which can verify the crystalline degree of carbon materials, is about 1.22, suggesting the high graphitization degree of the carbon in the as-prepared sample.28 The well graphitized carbon may ensure good electronic conductivity and is beneficial to the enhancement of its performance as cathode material.29 The result of the N2 adsorption–desorption measurements (Fig. 3b) demonstrates that the total specific surface area and pore volume are 276 m2 g−1 and 0.4 cm3 g−1, respectively. These two values are both higher than the normal commercial CNTs (82 m2 g−1 and 0.25 cm3 g−1). Meanwhile, the XPS measurement (Fig. 3c and d) reveals the doping of N into NZC–PCCNTs, and the nitrogen content is about 4.2%. The high-resolution spectrum of N shown in Fig. 3d can be deconvoluted into three peaks centring at 398.50, 399.08 and 400.99 eV, assigned to pyridinic, pyrrolic and graphitic N. As previously reported, all of these N species can promote the ORR activity of N-doped carbon, although graphitic and pyridinic N is more active than their pyrrolic counterpart.30,31
To gain straight insight into the electrochemical performance of NZC–PCCNTs in Li–O2 battery, the NZC–PCCNTs cathode was assembled and the galvanostatic charge–discharge measurements were performed in O2 atmosphere at the voltage range of 2.0–4.4 V (vs. Li/Li+). The discharge and charge voltage profiles of the Li–O2 battery with the NZC–PCCNTs cathode, which were discharged and recharged at the current density of 0.1 mA cm−2carbon+catalyst, were given in Fig. 4a. The NZC–PCCNTs cathode delivers a discharge capacity of ∼7390 mA h g−1carbon+catalyst and a charge capacity of ∼7160 mA h g−1carbon+catalyst, which is comparable to previous reports.32–34 And these two values are much higher than that of CNTs cathode (a discharge capacity of ∼2200 mA h g−1carbon+catalyst and a charge capacity of ∼2620 mA h g−1carbon+catalyst, respectively). The NZC–PCCNTs cathode also shows a higher discharge voltage plateau of 2.75 V than that of CNTs cathode (∼2.68 V). Meanwhile, the NZC–PCCNTs cathode exhibits a charge voltage at 4.03 V, which is considerably lower than that of CNTs electrode (∼4.22 V). And these two values are also comparable to that of other reported catalysts.32,35–37 As most of reported Li–O2 batteries, the widely used capacity limited protocol was also employed in our work. The cycle performance of the Li–O2 battery using the NZC–PCCNTs cathode was also investigated by confining the discharge/charge capacities to 800 mA h g−1carbon+catalyst at a current density of 0.1 mA cm−2. As shown in the Fig. 4b–d The NZC–PCCNTs electrode shows better cycle performance over 42 cycles with stable reversible capacities than that of CNTs cathode. While increasing the applied current density, the NZC–PCCNTs electrode also shows a better rate performance than that of CNTs cathode (Fig. 4e and f). It is rationally deduced that the better performances of the NZC–PCCNTs electrode may be attributed to the synergistic effect of the good catalytic activity of Ni3ZnC0.7 and N-doped carbon, the existence of the porous carbon core and the high electric conduction of CNTs that grow outward from the core. The results of the electrochemical tests suggest that the NZC–PCCNTs composite is suitable for the cathode material of Li–O2 batteries.
Since many researches demonstrate that the electrolyte is not completely stable in lithium–O2 batteries, and the decomposition of electrolyte may contribute to the capacity of lithium–O2 batteries.38–40 The ex situ XRD measures were carried out here to identify whether the discharge and charge capacity of the batteries with NZC–PCCNTs electrode are originated from the generation and decomposition of Li2O2. As presented in Fig. 5, the XRD patterns of the pristine, discharged, and recharged electrodes were obtained, respectively. According to Fig. 5, the two typical peaks corresponding to the Li2O2 phase were emerged at 33.1 and 34.8°, after the electrode was discharged to 2.0 V at a current density of 0.1 mA cm−2.41,42 When the cell was fully recharged to 4.4 V, these two peaks related to the Li2O2 phase were found fully disappeared, indicating that the Li2O2 phase formed in the discharging process has been reversibly decomposed during the subsequent charging process. This result confirms that the discharge and charge capacity of the Li–O2 batteries with the NZC–PCCNTs electrodes are mainly derived from the reversible formation and decomposition of Li2O2, instead of the decomposition of electrolyte.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra08218a |
This journal is © The Royal Society of Chemistry 2016 |