Y. Guoa,
X. Li*ab,
L. L. Kanga,
X. Hea,
Z. Q. Rena,
J. D. Wua and
J. Y. Qi*c
aSchool of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin 150090, China. E-mail: lixin@hit.edu.cn
bState Key Lab of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin 150090, China
cSchool of Municipal and Environmental Engineering, Harbin Institute of Technology, Harbin 150090, China. E-mail: jyq@hit.edu.cn
First published on 16th June 2016
To date, most of fabricating processes of efficient perovskite solar cells (PSCs) have been carried out in high vacuum conditions or nitrogen protection atmosphere. Here we report a simple and novel strategy to fabricate efficient and stable ZnO-based PSCs. Firstly, ZnO nanoparticles were prepared by zinc acetate hydrolysis in methanol, and then the growth of methylamine lead iodide (CH3NH3PbI3) crystal layer was realized by a two-step method. With aging treatment of ZnO film, high-quality ZnO/CH3NH3PbI3 bilayer was obtained. Most importantly, the fabrication, measurement and store of solar cells in our processes were totally carried out under ambient conditions without a high vacuum or oxygen-free and water-free environment. A maximum efficiency of 9.4% was achieved. Moreover, the prepared devices exhibited promising stability at 30% humidity and 25 °C without any protection. We believe that the proposed strategy would push the applications of PSCs.
Currently, most efficient PSCs are based on nanostructured TiO2 photoanodes. In this typical structure, high-temperature thermal treatment process is often required to gain high-quality TiO2 nanostructure, which could induce high manufacturing cost and damage the plastic substrate.10,11 Comparing with TiO2, use of ZnO as electron transport material has at least two obvious advantages: higher electron mobility and free from higher temperature sintering.12 Exploiting ZnO as an ideal alternative to the conventional TiO2 ought to be an effective way to avoid high-temperature process. It has been verified that ZnO with a decent crystallinity can be synthesized by using various techniques within low temperature ranges,13 which is well suitable for flexible solar cells.14 In addition, ZnO is a wide band gap inorganic semiconductor oxide, which has higher electronic mobility than that of TiO2. Recently, ZnO has been widely employed as the electron transport layer (ETL) of PSCs. For example, Hagfeldt and co-workers first reported an efficient and stable spiro-MeOTAD/CH3NH3PbI3/ZnO solid-state solar cell.15 The group of Park increased the PCE from 11.13% to 14.35% through ZnO nanorod as an effective charge collection system.16,17 The group of Pauporté also reported low-temperature manufacturing high performance ZnO-based PSCs.10,18,19 Liu and Kelly demonstrated remarkably high efficiency PSCs with a planar heterojunction structure based on ZnO electron-transport layers.20 Amassian and co-workers have obtained 16.1% efficient hysteresis-free ZnO-based PSCs.21
Despite the significant improvement in the PCE for ZnO-based PSCs, there are still numerous challenges for commercial applications. A key challenge is to reduce the manufacturing cost because most of fabricating processes reported were carried out in a high vacuum or oxygen-free and water-free environment.22 That another important issue needs to be addressed is to improve the long-term stability of the devices under different circumstances.23–25 Especially, in ZnO-based PSCs, it is very difficult to maintain high-quality ZnO/CH3NH3PbI3 bilayer.26,27
In this present study, we report a simple and novel strategy to fabricate efficient and stable ZnO-based PSCs. For the first time, we employed aging step of ZnO films to enhance thermal stability of perovskite films and devices. Notably, the fabrication and measurement processes of solar cells were totally carried out under ambient conditions at room temperature. We obtained PCE of up to 9.4% albeit fluorine doped tin oxide (FTO) glass was used. The prepared devices exhibited promising stability even with simple fabricating procedures under ambient conditions.
Photocurrent density–photovoltage (J–V) performance of the devices were measured using an electrochemical workstation (VersaSTAT 3, Ametek, USA), where the cells were illuminated by a 150 W xenon lamp class ABB solar simulator (94021A, Newport, USA) under an AM1.5G radiation at a calibrated intensity of 100 mW cm−2, as standardized by a standard Si solar cell (1218, Newport, USA). Incident photon-to-electron conversion efficiency (IPCE) was recorded by a solar cell quantum efficiency measurement system (QTest Station 500D, Crowntech, USA) equipped with a power source (300 W tungsten lamp), a monochromator and a multimeter. The active area of the cell was confirmed to be 0.12 cm2 through a nonreflective metal mask.
In the fabrication process of ZnO-based PSCs, ZnO nanoparticles layer was first spin-coated over the transparent FTO substrate to form a dense thin film. TEM image and the corresponding size distribution of ZnO nanoparticles showed that monodisperse ZnO nanoparticles with homogeneous size were obtained (Fig. 2a and b). The uniform ZnO nanoparticles are no doubt to be beneficial for preparing a high-quality ZnO layer. The component of ZnO film was confirmed by Raman spectroscopy (Fig. 2c). It can be seen clearly that there are two prominent Raman peaks at 565 cm−1 and 1086 cm−1, which can be ascribed to the asymmetric multiphonons vibration of Zn sublattice and oxygen atoms.30 Furthermore, the XRD pattern (Fig. 2d) was executed to analysis the crystallinity and crystal phase of ZnO nanoparticles. The characteristic diffraction peaks at 31.61°, 34.16°, 36.10°, 47.44°, 56.61°, 62.73° and 67.83° can be well indexed to (100), (002), (101), (102), (110), (103) and (112) crystal planes of the high-purity wurtzite hexagonal phase in ZnO nanoparticles.31 Remarkably, some other peaks were also obtained whose intensity are even stronger than that of ZnO nanoparticles. According to the reported work and the JCDPS 41-1445, these additional peaks at 26.48°, 37.65°, 51.57°, 54.61°, 61.59° and 65.49° are attributed to the (110), (200), (211), (220), (310), (301) crystal planes of SnO2 conductive thin film coated on the glass substrate (FTO).32,33 The broad peak at 22.06° refers to the amorphous silica. These data, taken together, demonstrated that ZnO nanoparticles with high purity and crystallinity had been synthesized successfully.
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Fig. 2 (a) TEM image of ZnO nanoparticles. (b) Size distribution of ZnO nanoparticles. (c) Raman spectrum of ZnO layers on FTO glass (FTO/ZnO film). (d) XRD pattern of FTO/ZnO film. |
According to the previously reported method, the freshly prepared ZnO film should be dried for 10 min at room temperature and then the PbI2 solution was spin-coated on it.20 After drying about 5 min, the substrate was immersed into a solution of CH3NH3I in 2-propanol for 1 min. To obtain a high-quality CH3NH3PbI3 film, the thermal annealing process is extremely crucial.34 Therefore, the sample composed of FTO glass, ZnO film and initialized CH3NH3PbI3 was annealed at 80 °C. However, it was very difficult to achieve thermal stability of the ZnO/CH3NH3PbI3 bilayer in our case. As shown in Fig. 3a, it was found that some yellow spots usually appeared in the originally expected dark brown CH3NH3PbI3 layer and spread over the entire surface within a period of 45 min. This indicates that CH3NH3PbI3 phase is likely to involve an undesirable thermal decomposition in the presence of ZnO layer, resulting in low efficiency and instability in PSCs. In order to confirm the decomposition of CH3NH3PbI3 film, the structure of the yellow sample was investigated by XRD. The XRD pattern (Fig. 3c) indicates the presence of PbI2, which exhibits the typical strong diffraction peak of PbI2 at around 12.48°.35 This finding is similar to the previous investigation reported by Hu et al.,36 who demonstrated that CH3NH3PbI3 film underwent fast thermal decomposition on ZnO-coated ITO. The origin of the decomposition of perovskite crystal may arise from the ZnO-based electron selective layer. The instability of CH3NH3PbI3 film could be written:37
CH3NH3PbI3 ↔ CH3NH3I + PbI2 | (1) |
This decomposition reaction will be accelerated with temperature, residual solvent and precursors. To investigate the chemical species on ZnO surface, FT-IR was employed. As shown in Fig. 3a, there are two typical vibrational modes at 1568 cm−1 and 1417 cm−1, the former stronger than the latter one, which are well consistent to the coupling of the CO stretching vibrations.38 Moreover, the wide band around 3400 cm−1 is responsible for the hydroxyl radical. Our evidence for the presence of hydroxyl groups and acetate ligands are consistent with previous measurements made by Yang et al.,26 who points out that the decomposition process of CH3NH3PbI3 was promoted by residual hydroxyl groups and acetate ligands on the ZnO surface.
To address this challenge, a few attempts have been made to improve the thermal stability of CH3NH3PbI3 film on ZnO. Manspeaker and co-workers introduced a restricted volume solvent annealing process to ZnO-based PSCs to improve the stability of the devices.39 Song et al. reported that ZnO–SnO2 hybrid film can suppress the thermal decomposition of CH3NH3PbI3 and show better thermal stability than that of ZnO film.40 Tsang and co-workers added a polymeric buffer layer between ZnO and perovskite film to block the direct contacting of them. This type of PSCs have a PCE of 10.2%.41 Adopting this method can effectively get rid of the decomposition of CH3NH3PbI3 and further improve the stability of ZnO-based PSCs devices. Although the quality of perovskite crystal have been improved, more complex preparation techniques are necessary. For the first time, we herein utilized a novel method to solve this problem, simply aging ZnO film in air at room temperature. Our method not only remarkably improved morphology of ZnO film, but also effectively removed hydroxyl groups and residual acetate ligands on the ZnO surface. In our case, before depositing the PbI2, the ZnO film was aged for 24 h at room temperature under the atmosphere environment. As expected, the CH3NH3PbI3 layer on aged FTO/ZnO showed an excellent thermal stability. In spite of annealing for 45 min at 80 °C, the CH3NH3PbI3 film still kept dark brown. To identify the crystal phase, XRD pattern of the dark brown sample was shown in Fig. 3d. These high-intensitive diffraction peaks at 13.98°, 28.32°, 31.78° are in accordance with the (110), (220), (310) crystal planes of the tetragonal phase of CH3NH3PbI3.42 The results suggested that most of the CH3NH3PbI3 phase could be survived in the annealing process. Surprisingly, there was minor PbI2 component in the film. The FT-IR spectrum was collected from aged ZnO film to investigate the function of the aging method. As shown in Fig. 3b, we found that no any peak could be observed, which indicated that acetate and hydroxyl had been removed thoroughly. As shown in Fig. 3e, SEM image of aged ZnO film was conducted to evaluate the surface morphology. It can be seen that the ZnO film is more dense and uniform comparing to the film annealed at 70 °C for 30 min (Fig. S1†), which is beneficial for transporting electrons and then improving the performance of the devices. Fig. 3f shows the SEM image of dark brown CH3NH3PbI3 film, where the typical tetragonal structure of CH3NH3PbI3 crystals can be observed clearly. Combining the XRD pattern with the SEM image of dark brown CH3NH3PbI3 film, we can make a conclusion that the tetragonal CH3NH3PbI3 crystal with a fraction of PbI2 can be achieved upon the aged FTO/ZnO film. The facile preparation process and improved thermal stability of ZnO/CH3NH3PbI3 bilayer make our approach a new choice for highly efficient and stable PSCs.
It is well-known that the high electron mobility is one of the most important factors to introduce ZnO film as the electron selective and hole blocking layer. Also, the electron mobility of ZnO layer is closely associated with its thickness, which will determine the lifetime of the photoinduced electrons and then influence the PCE of devices.43 To obtain the optimal thickness, ZnO nanoparticles were spun different times (one, two, three, four and five) onto FTO substrates step by step. Afterwards, all of the FTO/ZnO film with different ZnO layers were aged for 24 h at room temperature. Subsequently, the CH3NH3PbI3 layer, spiro-OMeTAD layer and Ag counter electrode were successively introduced to constitute a series of integrated devices. To evaluate the performance of the prepared devices, the photocurrent density–photovoltage (J–V) measurements were carried out under an one sun illuminating with a calibrated intensity of 100 mW cm−2 at ambient conditions. Fig. 4 shows the plots of photovoltaic parameters, including short-circuit current density (JSC), open-circuit voltage (VOC), fill factor (FF) and efficiency (PCE), as a function of the ZnO layer numbers. It is worthy to note that these photovoltaic parameters obtained from J–V curves of ten devices. We can see that the FF of ZnO-based PSCs increases at beginning and then fluctuates around a constant level. Interestingly, the results of JSC and PEC augment linearly with the increase of ZnO layers from one to four, and drop abruptly while becoming thicker. As for VOC, three and more times of spin-coating of ZnO nanoparticles endow a maximum value. Taking into account all of these above-mentioned factors, we can ascertain that the ETL containing a four-layer ZnO film will result in the most effective electrons transport and the lowest interfacial recombination among them. The devices with four-layer ZnO nanoparticles show an averaged PCE of 9.2% along with high JSC of 18.34 mA cm−2, VOC of 0.84 V and suitable FF of 0.59. In theory, thin ETL layer is beneficial to reducing interfacial damping and promoting the electrons propagation efficiency. However, ZnO layer could not cover all of the protuberances on the rough surface of FTO substrate when spin-coating times are limited.44 In this case, a large amount of pinholes will present in the ZnO layer, which could become active sites of recombination of electrons and holes, and immensely impair the performance of the devices. Conversely, too thick ZnO film will raise electron transport resistance, leading to the recombination of carriers.3 Thus, adjusting and confirming the spin-coating times of ZnO nanoparticle is important to obtain ideal ZnO-based PSCs.
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Fig. 4 Changing of (a) JSC, (b) VOC, (c) PCE, and (d) FF of ten devices with the increase of ZnO layer numbers. |
Afterwards, the devices fabrication was based on the optimized structure of FTO/ZnO/CH3NH3PbI3/Spiro-OMeTAD/Ag. Fig. 5a and b show the cross sectional view of FTO/ZnO/CH3NH3PbI3 film at low and high magnifications, respectively. It can be seen that well-aligned boundary lines among these different kinds of layers, in which the thickness of ZnO and CH3NH3PbI3 films are about 74 nm and 368 nm. More careful observation of the junction between ZnO and CH3NH3PbI3 layers can verify the well contact of them. The J–V curve of the best device was extracted to show in Fig. 6a. The device displays an excellent efficiency of 9.4%, whose JSC, VOC and FF were determined as 18.35 mA cm−2, −0.86 V and 0.6, respectively. As to the solar cell preparing and measuring under ambient conditions without glovebox, these data ought to represent a relatively high performance. Moreover, in order to further evaluate the photoelectricity characteristics of the solar cell under different wavelengths, we also tested the IPCE spectrum. As shown in Fig. 6b, we can clearly observe that the external quantum efficiency value of the device are higher than 60% in the wavelength range from 380 to 740 nm and the plateau of that can even reach 73%. The integrated current density is 16.23 mA cm−2, which approaches to the measured value of 18.35 mA cm−2 through J–V curve. This high IPCE corresponding to a decent JSC for ZnO-based PSCs indicates that the ZnO film prepared via free heating process has a good light-harvesting and photo-induced electrons collecting capacity. Such a high electron collecting capacity should be first attributed to the excellent electron mobility of ZnO in nature. In addition to the intrinsic property of ZnO, the facile aging method without heating and the presence of PbI2 phase in the perovskite layer would also play positive roles for the PCE of device. Comparing with the high-temperature procedure,26 the aging method at room temperature can effectively avoid cracking the continuous ZnO film to ensure the ability of electrons transporting. As mentioned above, a small amount of PbI2 phase existing in the perovskite grain boundaries will form CH3NH3PbI3/PbI2 interfaces, which could speed up the transmission and reduce the carriers recombination on the surface of absorption layer and interface between ZnO and perovskite.45,46 On one hand, the existence of passivated CH3NH3PbI3/PbI2 interfaces would form new p–i–n structures in PSCs, reducing the carriers recombination. On the other hand, CH3NH3PbI3/PbI2 interfaces in absorption layer can also improve the compactness of perovskite film, as well as strengthen the connection between perovskite absorption layer and electrons/holes transport layer.47 It is anticipated that the high-performance ZnO-based PSCs can be obtained by further control of the amount and morphology of PbI2.
To date, the poorly environmental stability of PSCs is still the leading obstacle in practical applications.25 It was previously reported that the ZnO-based PSCs are pretty vulnerable at atmosphere conditions.19 It is worth noting that, the ZnO-based PSCs via aging treatment in this work show an excellent stability. We exposed ZnO-based PSCs, without any specific protection, to the ambient air for 35 days and measured the J–V curves every seven days (25 °C and 30% humidity). The plots of photovoltaic parameters as a function of the storage period are shown in Fig. 7. These photovoltaic parameters are also from ten devices. We can see that the JSC slowly decrease from 18.01 mA cm−2 to 15.21 mA cm−2 within 35 days. The FF almost keeps a stable level while the VOC shows a slight decrease with the extension of storage time. Thus the PCE of devices demonstrate a favorable level after 35 days, which still remain 81% of the original level. Meanwhile, we also carried out the XRD pattern of the ZnO/CH3NH3PbI3 bilayer stored for 35 days under the same conditions (Fig. S2†). The result shows that the diffraction peaks can well match with those of new prepared ZnO/CH3NH3PbI3 film. The peak intensity of PbI2 in ZnO/CH3NH3PbI3 bilayer stored in air conditions for 35 days still keeps a relatively low level. All of these results suggest that the crystallographic structure of CH3NH3PbI3 layer deposited on aged ZnO film have a better stability. We suppose that such a high durability is mostly due to the absence of residual hydroxyl groups and acetate ligands in the aged ZnO film, which can effectively restrain the decomposition of CH3NH3PbI3. Moreover, it has been reported that the passivation of PbI2 for CH3NH3PbI3 is also helpful to improve the stability of devices.14,48,49 Combined with the high efficiency, these results suggest that our strategies provide a promising route to fabricate environmentally stable and high-performance ZnO-based PSCs under ambient conditions.
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Fig. 7 Changing of (a) JSC, (b) VOC, (c) PCE, and (d) FF of ten devices with the extension of storage period. The devices were stored in ambient conditions with about 30% humidity and 25 °C. |
Footnote |
† Electronic supplementary information (ESI) available: Fig. S1. SEM image of ZnO film annealed at 70 °C for 30 min; Fig. S2. XRD patterns of aged ZnO/CH3NH3PbI3 bilayer. The red line is collected from fresh sample and the black line refers to the one stored for 35 days under ambient conditions (25 °C and 30% humidity). See DOI: 10.1039/c6ra10072d |
This journal is © The Royal Society of Chemistry 2016 |