Rui Donga,
Logan Moorea,
Nozima Aripovab,
Christopher Williamsona,
Robert Schurza,
Yuzi Liuc,
Leonidas E. Ocolac and
Irma Kuljanishvili*a
aDepartment of Physics, Saint Louis University, St. Louis, MO 63103, USA. E-mail: ikuljani@slu.edu
bDepartment of Biology, Saint Louis University, St. Louis, MO 63103, USA
cArgonne National Laboratory, 9700 S. Cass Avenue, Argonne, IL 60439, USA
First published on 7th July 2016
The ability to construct heterostructures that consist of layered transition metal dichalcogenides materials (MX2) in a controlled fashion provides an attractive solution for materials design and device applications. For nanotechnology applications it is important to control the shape, geometry and precise position of the grown heterostructure assemblies on a variety of substrates. In this study, we developed a “direct writing” technique to fabricate arrays of WS2/MoS2 and MoS2/WS2/MoS2 heterostructures at predefined locations on a silicon substrate in a controlled fashion. Water based precursor inks were implemented to ensure the formation of quality heterostructure surfaces which are free of residual polymer contaminants. With this technique we demonstrate an attractive and scalable technology with unique capabilities for precise growth of dissimilar MX2 materials, layered either in a vertical or lateral arrangement.
Several approaches have been developed to prepare MX2 layers such as micromechanical exfoliation, chemical/electrochemical exfoliation, and chemical vapour deposition (CVD). To date, fabrication of MX2 heterostructures are mainly based on the combination of exfoliation and CVD methods. Huo et al.12,13 micromechanically exfoliated MoS2 and WS2 flakes, and demonstrated the transfer of WS2 layer onto MoS2 flakes using polymethyl methacrylate (PMMA) coating and sodium hydroxide (NaOH) solution etching methods. Yu et al.9 prepared MoS2 and WS2 layer using CVD methods then lifted off and transferred the synthesized MoS2 onto as-grown WS2 layer manually. Chen et al.15 fabricated MoS2 by CVD method, and WS2 layer was obtained by the thermolysis of ammonium tungstate hydrate in an inert gas environment. Zhang et al.16 synthesized MoS2/WS2 heterostructures using core–shell WO3−x/MoO3−x nanowires as precursors. Jung et al.10 deposited and patterned tungsten/molybdenum (W/Mo) and then introduced sulfur (S) vapor for the growth of heterostructure. Gong et al.17 fabricated vertically stacked and in-plane (lateral) WS2/MoS2 heterostructures by controlling the CVD growth temperature and using sulphur, tungsten, and molybdenum oxide as precursors. Although exciting properties have been discovered in these heterostructure systems fabricated with different processing methods, it is challenging to control the shapes, geometry and precise positions of MX2 heterostructure formations at preselected locations. In order to control the position of MoS2 and WS2 layers, additional photo/e-beam lithography is usually required, which inevitably introduces organic/polymer residues and may introduce strain to the interface between the layers and thus could degrade the heterostructure interface quality.
In this study, we have developed a “direct writing” technique to fabricate arrays of WS2/MoS2 heterostructures at predefined locations on silicon substrates using precursor solutions. This technique involves two main steps: (a) the writing of ammonium tetrathiomolybdate ((NH4)2MoS4) precursor inks with cantilever tips (followed by thermal annealing to form MoS2 layer), and (b) the subsequent writing of ammonium tetrathiotungstate ((NH4)2WS4) precursor (followed by thermal annealing to form WS2 layer). The technique is simple, flexible and potentially extendable to variety of substrates and heterostructure systems. Here we demonstrate a sub-micrometer structure formation in a simple two-step table-top process. The reduction in the number of steps in the process of patterning and growth of heterostructure systems carries a significant benefit; it introduces an alternative unconventional approach to the fabrication of sophisticated engineered materials. In contrast to the commonly used conventional lithographic methods, here neither patterned masks or MX2 layer transferring were required in our method, hence contamination between two materials can also be significantly reduced. Our technique demonstrates an attractive technology with unique capabilities for precisely aligning and growing dissimilar MX2 layers in both vertical and lateral directions. This technique can be further extended to a large area fabrication of high quality MX2 heterostructures.
The inks developed in this study ((NH4)2MoS4 and (NH4)2WS4 precursors) are water based. Since water is a neutral solvent, it is therefore reasonable to conclude that no chemical reactions occur at room temperature under ambient conditions during the entire writing process. The direct writing technique essentially has two main steps for precursor deposition: “inking” and “writing” as shown in Fig. S1.† In the inking step, the tips of an atomic force microscope (AFM) cantilever are dipped into an “ink”, and then, the ink is transferred onto the selected substrate during the writing step. Either single or multi-pen cantilevers can be employed. The non-interacting chemical nature of the developed inks allows us to simplify and understand the kinetic model of the writing steps as follows: (a) the steps of the ink transferring from tip to substrate with the assistance of water meniscus, (b) the ink lateral diffusion on substrate and (c) the stopping of diffusion by surface tension of the substrate. We can characterize our direct writing method as scanning probe based nanolithography, a cousin technique to dip pen nanolithography and other related methods.18–23 In order to obtain large area patterned arrays with high throughput, as required by the semiconductor industry, multi-pen cantilevers had been utilized here for parallel writing. Piezo driven scanners with mounted multi-pen cantilever chip can repeat multiple automated sequences for the production of large area patterns. The use of commercially available custom inkwells with multiple channels enables a convenient solution for improving the patterning efficiency (Fig. S1†).
This mask free approach can potentially reduce the amount of residue between the layers of MoS2 and WS2 since no polymer resists were required in the process of writing. An additional advantage of this approach is that there is no need for MX2 materials transfer from growth surfaces to the desirable substrates which has been commonly used and reported in the MX2 heterostructure preparations.12–14 The solvent chosen for the precursor inks was water, which is normally removed at low annealing temperatures (∼200 °C), prior to the formation of MX2 materials (see the discussion of MoS2 and WS2 formation below). Heat-treatment of patterned (NH4)2MoS4 and (NH4)2WS4 structures with the presence of hydrogen gas (H2) in the CVD furnace has shown to lower the required temperature24,25 at which MoS2 and WS2 crystalline structures are formed (∼800 °C to ∼450 °C) as described in the eqn (1) and (2) in the Experimental section.
It is possible to generate more complex structures with the combination of two basic patterns, i.e. dots and ribbons/lines using the software protocol sequencing. Arrays of dots were produced by holding the inked cantilever in contact with the substrate so that inks diffuse out in a radial direction to form a circular dot pattern. Then the tip was moved to the next position and the process was repeated as shown in Fig. S2.† By controlling the humidity in the working chamber (environmental cell), the tip moving speed and the dwell time, various shapes of MoS2 and WS2 structures (dot arrays and L-shaped ribbons) were fabricated on SiO2/Si substrates (Fig. S2†). Other substrates (not shown in this report) have also been successfully tested.
The fabrication of MoS2 and WS2 ribbons/lines is more challenging as compared to the dot patterns where the AFM tip must continuously move along the sample as shown schematically on the Fig. 1a. Therefore, a dynamic balance needs to be maintained between the ink transfer (from cantilever to substrate), the ink lateral diffusion and stopping of the ink diffusion process in order to modulate the formation of ribbons/lines on a substrate. Although the “writing” of desired ribbons/lines might also be adjusted by modulating the environmental humidity and temperature, all studies of the patterns in this work were performed at a fixed humidity (50%) and temperature (23 °C) for the consistency of the analyses. The writing of MoS2 and WS2 ribbons was studied on SiO2/Si substrates. Surface of SiO2/Si substrates is easy to modify and ensures that the key parameters of the ribbons, i.e. width and thickness, could also be precisely controlled and optimized. Once parameters were optimized for individual ribbons, more complex systems such as WS2/MoS2 bilayers and MoS2/WS2/MoS2 tri-layer heterostructures were created.
It was established that single and multiple MX2 ribbons with controlled parameters can be fabricated in this direct writing fashion. Multiple parallel ribbons with selected widths and thicknesses were prepared by employing multi-pen cantilever as shown in the optical image (Fig. 2a). In the case where one specific cantilever tip was inked, individual ribbons with fixed width and thickness were written directly at pre-selected locations as shown in Fig. 2b. Due to the fact that the processes of ink transfer (from cantilever to substrate) and diffusing (lateral diffusion on substrate) occur simultaneously when tip is in contact with the substrate, it was found that control of the tip movement speed was the most optimal way to determine the width of the resulting MoS2 and WS2 ribbons. With relatively faster tip speed (in the range of 1–5 μm s−1), the process of lateral diffusion of ink on the substrate can be controlled hence narrow ribbons can be obtained. For example, the width of WS2 ribbons were decreased from 3 μm to 1.2 μm when tip moving speed increased from 2 μm s−1 to 5 μm s−1, as shown in the Fig. 2c. However, it should be noted that at significantly slower tip moving speeds such as 0.1 μm s−1 (the slowest speed achievable with this tool), the ink meniscus will have more time to diffuse laterally and also produce thicker vertical deposits on the substrate. Table S1† in the ESI shows the relationship between the tip speed and the width of the MoS2 ribbons.
Higher ink concentration in this study implies the amount of reactant ammonium tetrathiomolybdate ((NH4)2MoS4) or ammonium tetrathiotungstate ((NH4)2WS4), used for “writing” on the substrate was increased. In order to prepare thinner/thicker structures the amount of reactant was correspondingly decreased/increased by adjusting as-prepared ink concentration (see more details in Experimental section and ESI†). Therefore, to optimize the process it was concluded that the most convenient approach to determine the thicknesses of the resulting MoS2 and WS2 ribbons is to adjust precursor ink composition or concentration and perform the writing at tip speeds in the range between 2 μm s−1 to 5 μm s−1. The influence of ink concentration is clearly observed in the AFM images (Fig. 2d), where double layers WS2 ribbon (∼1.6 nm thick and ∼0.7 μm wide) was produced by controlling the ink concentration. Table S2† in the ESI shows the relationship between the ink concentrations and the thicknesses of the MoS2 ribbons.
This direct writing approach provides additional flexibility for precise patterning of MoS2 and WS2 ribbons aligned to prefabricated structures on the substrate. Fig. 3a shows AFM images of the WS2 ribbon structures formed between prefabricated Al/Ti electrodes on SiO2/Si substrate. The connection between Al/Ti electrodes and WS2 ribbons is continuous and robust and can be observed in the enlarged AFM image (Fig. 3b). An AFM image of the surface of WS2 ribbon is shown in Fig. 3c and the height profile measurement indicates an approximately 1 nm average surface roughness (inset of Fig. 3c). The three dimensional AFM representation of the same area is shown in Fig. 3d. The robust connection between WS2 and Al/Ti electrode has been further confirmed with the transport measurement at room temperature in vacuum at approximate pressure of 10−4 Torr. Linear current–voltage behaviour was recorded, as shown in Fig. 3e. The resistance obtained here is comparable to the devices reported elsewhere, where electrodes are usually deposited on top of the grown WS2 structures.16,26 These results demonstrate that with the proposed bottom-up fabrication method robust connection between MX2 ribbons and prefabricated electrodes is achievable. Moreover, the surface quality of MX2 ribbons is uniform and the surface roughness of ∼1 nm is better than typical roughness for the materials derived from the solution based methods. The high-resolution transmission electron microscopy (HRTEM) image in Fig. 3f clearly reveals the periodic atom arrangement of the MoS2 film at a selected location. HRTEM characterization also demonstrates that heat-treatment of patterned (NH4)2MoS4 structures with the presence of argon and hydrogen gas atmosphere would indeed lower the required MoS2 crystallization temperature (see ESI† for more details on TEM and X-ray diffraction (XRD) data).
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Fig. 3 Direct write of WS2 ribbon at predefined locations of the selected substrate. (a) AFM images of the WS2 ribbon structures formed between the prefabricated Al/Ti electrodes on SiO2/Si substrate; (b) enlargement of AFM images of connection between Al/Ti electrodes and WS2 ribbon; (c) enlargement of AFM images and the height profile measurement (inset); (d) AFM 3D image of the area shown in (a); (e) transport measurement of WS2 ribbon fabricated by direct write technique atop of metal electrodes (inset: AFM images of the measured device; a horizontal ribbon of WS2 between two electrode is shown, the scale bar is 5 μm). (f) High-resolution TEM image for the MoS2 polycrystalline film (see ESI† for more details). |
The success in controlled production of MX2 ribbons with specific thickness and width further enables the fabrication of more complex MX2 structures directly on existing devices. The arrays of WS2/MoS2 heterostructures (in vertical and lateral geometries) have been written at predefined locations between pre-deposited electrodes. As shown in the Fig. 4a and b, nine vertical heterostructure regions of WS2/MoS2 were prepared by cross-patterning of the arrays of MoS2 ribbons (x-axis direction) and the array of WS2 ribbons (y-axis direction) in the 3 × 3 arrangement. Representative AFM image (3D view) of the cross-pattered WS2/MoS2 vertical heterostructures is shown in Fig. 4c, where spacing between heterostructures regions is approximately ∼20 μm (see more details in ESI in Fig. S3†). In addition, the lateral heterostructures of WS2/MoS2 were also prepared by connecting patterns of MoS2 ribbons (x-axis direction) with WS2 ribbons (y-axis direction), in 3 × 3 L-shaped junction arrangement, as shown in the Fig. 4d and e. Furthermore, we have shown that our approach has proven to be a versatile and enables the fabrication of more complicated MX2 tri-layer heterostructures, i.e., MoS2/WS2/MoS2 alternating structures directly patterned on prefabricated devices. See ESI† for representative examples of vertical tri-layer structure of MoS2/WS2/MoS2 shown in Fig. S4a and b,† and the lateral tri-layer structure of MoS2/WS2/MoS2 shown in Fig. S4c and d.†
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Fig. 4 Direct write of various WS2/MoS2 heterostructures on pre-fabricated devices. (a) The production scheme for the arrays of WS2/MoS2 bilayer vertical heterostructures; (b) optical image of WS2/MoS2 bilayer vertical heterostructures; (c) representative AFM 3D image of patterned cross-bar WS2/MoS2 vertical heterostructures (see more details in ESI in Fig. S3†); (d) the production scheme for the arrays of WS2/MoS2 bilayer lateral heterostructures; (e) optical image of WS2/MoS2 bilayer lateral heterostructures; (f) representative resonant Raman spectroscopy of the fabricated ribbons of MoS2, WS2 and WS2/MoS2 vertical heterostructures. |
Resonant Raman spectroscopy was also utilized to characterize the fabricated ribbon arrays of MoS2, WS2 and WS2/MoS2 vertical heterostructures (Fig. 4f). Raman spectra acquired from the pure MoS2 region which exhibited two peaks located at 382 cm−1 and 407 cm−1, corresponding to E12g and A1g modes. Raman spectra from the pure WS2 region show two peaks at 352 cm−1 and 419 cm−1, also typical signals of E12g and A1g modes. The spectra collected at these regions show the characteristic peaks A1g and E12g with a wave-number difference of Δ ∼ 25 cm−1 and Δ ∼ 67 cm−1 which corresponds to the multilayer values for MoS2 and WS2 as reported previously.11 In contrast, the Raman spectra collected at the vertical heterostructure region show four discrete peaks, which match well to the above E12g and A1g modes of multilayer MoS2 and WS2. The relative Raman intensities of E12g and A1g modes of MoS2 are maintained without considerable changes before and after the formation of WS2, demonstrating the feasibility for the application of direct write lithography for the production of complex MX2 heterostructures. It was suggested that Raman spectral signatures from vertical heterostructures should not be different from the Raman plots of the lateral ones, although if a strain/stress is present at the lateral heterostructure interface, it may potentially alter Raman spectral characteristics.15 One can further improve on the quality (crystallinity) of such polycrystalline materials by increasing the base temperature of the thermal treatment. This is a common approach that could be applied to most polycrystalline systems. The relatively low temperatures were chosen in this study to allow for testing the concept of direct fabrication of precursor inks on metallic devices and even flexible substrates (not shown in this report). We note that high temperature thermal treatment of MX2 thin films may induce the sulfur deficiently, which might subsequently degrade their quality. Liu et al.27 suggested that introducing sulfur vapor during the thermal treatment (∼1000 °C) would significantly improve MX2 material quality.
In conclusion, we report on a unique approach which allows for an easy formation of high quality WS2/MoS2 heterostructures with controllable lengths, widths and thicknesses. An important aspect of this study was the demonstration of the selective growth of heterostructures and the formation of various architectures on the substrate, which is presently not easily achievable by other fabrication methods that are commonly used. In this report we have demonstrated several heterostructure geometries and hybrid device architectures. Our approach can potentially be extrapolated to produce an entire new range of heterostructured systems. This versatile and scalable mask free technology combines the simplicity of solution based processing and the precision of scanning probe based nanolithography which makes it a promising tool for nanoscale materials engineering future applications.
(NH4)2MoS4 + H2 → 2NH3 + 2H2S + MoS2 | (1) |
(NH4)2WS4 + H2 → 2NH3 + 2H2S + WS2 | (2) |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra12576j |
This journal is © The Royal Society of Chemistry 2016 |