Jiheng Ding*a,
Wanjun Pengab,
Ting Luoac and
Haibin Yu*a
aKey Laboratory of Marine Materials and Related Technologies, Key Laboratory of Marine Materials and Protective Technologies of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China. E-mail: dingjh@nimte.ac.cn; haibinyu@nimte.ac.cn
bCollege of Materials Science and Engineering, Hunan University, Changsha 410000, P. R. China
cCollege of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China
First published on 8th November 2016
The anhydride curing agent of 3,6-enodro-1,2,3,6-tetrahydrophthalic anhydride (OBPA) and the reactive epoxy diluent of furfuryl glycidyl ether (FGE) were prepared and characterized by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (1H NMR). The curing reaction kinetics process of an EP/OBPA/FGE epoxy system was studied by non-isothermal DSC methods. The parameters of the kinetics were calculated using the Kissinger model, Crnae model, Ozawa model and β–T (temperature–heating speed) extrapolation, respectively. In addition, the effect of FGE on the thermomechanical properties (glass transition temperature) and mechanical properties (flexural strength and the tensile strength) in the EP/OBPA/FGE were studied, indicating that when the content of FGE was 10 wt% the epoxy system reaches the best mechanical properties.
Generally, the bisphenol A type epoxy resin possesses high viscosity, poor permeability and fluidity. In order to facilitate the process of operation, it usually need to add large amounts of volatile organic compounds (VOC) as its solvent or diluent for reducing the viscosity and improving the fluidity of the epoxy resin. Ethanol, acetone, toluene, xylene etc., are the most commonly used solvents for epoxy resin, however, most of them are flammable, toxic or difficult to clean, and may cause danger of explosion, what's more, the use of solvents not only caused a substantial loss of oil resources, but also caused serious environmental pollution for living. Therefore, it is very important to reduce the use of VOC whether in economic costs or in environmental responsibility.6–11
Reactive epoxy diluents is a kind of compound with low viscosity can dissolve or disperse into film material, reduce the viscosity of epoxy resin, and can be involved in the process of resin curing reaction, forming the non-volatile component and stay in the curing system. It's well know that phenyl glycidyl ether, benzyl glycidyl ether, ortho methyl phenyl glycidyl ether, ethylene glycol diglycidyl ether, and butyl glycidyl ether are the commonly used for epoxy diluents, however, because of small molecules containing aromatic glycidyl ether has the potential carcinogenic effects, and the aliphatic glycidyl ether with shortcomings to reduce rigidity, heat resistance and mechanical strength for epoxy resin, which limited their application in epoxy systems. In view of the above results, the preparation of bio-based reactive epoxy diluents has gradually become a hot spot in the field of epoxy diluents.12,13 Hu et al. synthesized the 1,4-bis[(2-oxiranylmethoxy)methyl]-furan (BOF), which is a promising to substitute the petroleum-based 1,4-bis[(2-oxiranylmethoxy)methyl]-benzene (BOB) to bring about a vast improvement in the thermodynamic properties of thermosetting resin.14 Huang et al. reported that the bio-based maleopimarate as an epoxy curing agent to replace the petrochemical-based trimellitic anhydride.15 Ma et al. synthesized a novel itaconic acid based glycidyl ether, which has great potential to replace the petroleum-based thermosetting glycidyl ether.16
Furfural is an important renewable material, which mainly exists in corncob, and as the main structure of the furan ring with high mechanical rigidity can be comparable with the petroleum based aromatic ring and fatty ring. So the furfural and its derivatives such as furfuryl alcohol, furan and furoic acid are widely used in the polymer domain. Furfuryl glycidyl ether (FGE Fig. 1a) is obtained by reaction from furfuryl alcohol and epichlorohydrin, where the epichlorohydrin is the derivatives of glycerol, and furfuryl alcohol is from furfural, so FGE is a kind of bio-based epoxy monomer. There is the conjugated ring in the molecular structure of FGE, which has high flexibility, while not losing rigidity. The structure of FGE can not only solve the problem of rigidity and heat resistance of aliphatic epoxy diluent, and can improve the brittleness and poor impact resistance of the aromatic epoxy diluent epoxy curing system. Therefore, as a new type of epoxy reactive diluent, FGE is expected to replace the traditional aryl ring, such as phenyl ether or benzyl ether.17,18
On the other hand, the compound of 3,6-oxygen bridge-1,2,3,6-four hydrogen phthalic anhydride (OBPA, Fig. 1b) come from the adducts of D–A reaction of furan and maleic anhydride, and its molecular structure contains benzene and furan ring with outstanding rigidity, therefore, it is expected to replace the traditional epoxy curing agent such as phthalic anhydride or trimellitic anhydride become a renewable bio-based epoxy curing agent.19–25
In order to get rid of the use of VOC in epoxy resin system, we have done the following research: (1) compounds FGE and OBPA were synthesized and were used as curing agent and reactive diluent of epoxy resin, respectively. Here, we hoped that the synthesized FGE could play dual roles in the epoxy composites, namely it can not only be used as a solvent for dissolve OBPA, but also as a diluent for epoxy resin. (2) The EP/OBPA/FGE curing system was prepared and its thermal and kinetic parameters of curing process was analyzed and calculated by the non-isothermal DSC method, and the optimum curing temperature of the system was determined by T–β extrapolation. What's more, the mechanical proprieties of EP/OBPA/FGE were studied too. Up to now, the bio-based diluent of FGE and curing agent of OBPA for epoxy resin has never been reported.
FA-1H NMR (400 MHz, d6-DMSO): (δ, ppm) 7.37 (d, 1H), 6.31 (d, 1H), 6.25 (t, 1H), 4.25 (s, 2H); FGE-1H NMR (400 MHz, d6-DCl3): (δ, ppm) 7.43 (q, 1H), 6.35 (d, 1H), 6.39 (t, 1H), 4.55 (s, 2H), 3.76 (q, 1H), 3.45 (q, 2H), 2.81 (q, 1H), 2.62 (quint, 2H), 2.59 (q, 1H);
OBPA-1H NMR (400 MHz, d6-DCl3): (δ, ppm) 6.58 (q, 2H), 5.35 (q, 2H), 3.31 (s, 2H).
Fig. 2 shows the FTIR spectra of FGE. For FA, the peaks at 3150 and 3110 cm−1 belong to the stretching vibrations of C–H in furan ring; the peak at 1508 cm−1 belong to stretching vibration of C–C in furan ring; the peaks at 1100 cm−1, 1015 cm−1, and 755 cm−1 are the stretching vibrations of C–O, furan ring breathing and monosubstituted furan ring, respectively. Compared to FA, the new peaks at 3060 cm−1, 1259 cm−1, 858 cm−1, and 914 cm−1 are assigned to stretching vibrations of C–H and C–O–C in oxirane ring for FGE. The peaks at 3400 cm−1 and 3465 cm−1 are ascribed to O–H of FA and FGE. The FTIR results proved that the product of FGE possesses both furan and oxirane rings, which is also the chemical structure of the target material FGE.
The 1H-NMR characteristic peaks of the FGE was listed in Fig. 3(1). The signals from 2.65 to 2.75 ppm were assigned to the protons in the oxirane ring (designated as protons 7), while those signals at 3.42–3.85 ppm were assigned to protons 5 of –CH2 in the oxirane ring. The signal at 3.22 ppm was assigned to proto 6 of –CH adjacent to the oxirane ring. The signals at 6.2–6.3 and 7.4 ppm corresponding to protons 2, 3 and 1 in furan ring, respectively. In addition, the signal at 4.5 ppm was assigned to proto of –OCH2 in furan ring and it indicted that the protons 4 link the glycidyl ether moiety to the furan ring. The signal at 7.28 ppm was assigned water peak in the CDCl3 solvent.
The 1H-NMR characteristic peaks of the OBPA were shown in Fig. 3(2). The signals from 3.25 to 3.65 ppm were assigned to the protons 4 and 5 of –CH; those signals at 5.85 ppm were assigned to protons 3 and 6 of –CH in the epoxy ring; and the signal at 6.32 ppm was assigned to protons 1 and 2 of CC adjacent to the furan ring. The signal at 2.52 ppm was assigned water peak in the DMSO solvent.
The FTIR and 1H-NMR results proved that the chemical structure of the target material OBPA.
β/(K min−1) | Ti/K | Tp/K | Tf/K |
---|---|---|---|
5 | 345.15 | 419.15 | 488.15 |
10 | 348.15 | 433.15 | 493.15 |
15 | 354.15 | 439.15 | 515.15 |
20 | 360.15 | 445.15 | 530.15 |
25 | 372.15 | 450.15 | 551.15 |
According to the chart, during the curing process of the non-isothermal of EP/OBPA/FGE system, the characteristic temperature of Ti, Tp, and Tf increased with the increase of heating rate, and the exothermic peaks of curing reaction gradually became sharp, and moved towards the direction of high temperature. According to the analysis results, on the other hand, during the curing process of EP/OBPA/FGE system, the thermal inertia and heat flux increased with the increase of heating rate, and the difference in temperature caused by the thermal effect became larger, so the curing exothermic peak shifted to high temperature. What's more, when the heating rate of the system was low, the system has sufficient time to react, so the curing reaction of the system could also be occurred at low temperature. In addition, the values of ΔH of the system gradually became smaller with the increase of heating rate, indicting that the lower of the value of heating rate, the more complete of the curing reaction of the system.
The curing kinetics models of epoxy system mainly including Kissinger, Fly–Wall–Ozawa and Friedman–Reich–Levi equations, and the Kissinger and Fly–Wall–Ozawa equations are the most commonly used for kinetics, and they follow the eqn (1). The Kissinger equation can be obtained by derivation and differential treatment to eqn (1), and the Kissinger equation was shown in eqn (2). Here, the value of ln[df(α)/d(α)] is approximately 0, as a consequence the eqn (2) can be further simplified to eqn (3).
(1) |
(2) |
A = [βEaexp(Ea/RTp)]/RTp2 | (4) |
The linear relationship of ln(β/Tp2) and 1/Tp can be obtained through the eqn (3), and the curve was shown in Fig. 5A. The values of slope and intercept of curve were obtained by linear fitting to the curve were −8703.74 and 10.30, respectively. The results were calculated in the eqn (3), and the value of apparent activation energy Ea was 72.37 kJ mol−1. In addition, the eqn (3) was deformed into as the eqn (4), and the values of pre-exponential factor A can be calculated and obtained via the eqn (4) based on the value of Ea. The values of pre-exponential factor A were listed in Table 3 and the average value of A is 2.640 × 108 min−1.
Fig. 5 The relation between (β/Tp2) and 1/Tp of Kissinger (A), the relation between lnβ/and 1/Tp of Crnae (B), and the relation between lgβ and 1/Tp of Ozawa (C). |
β/(K min−1) | ln[βTp2/(K min)−1] | lnβ/(K min)−1 | Tp−1/K−1 | A/min−1 |
---|---|---|---|---|
5 | −10.467 | 1.609 | 0.00239 | 2.583 × 108 |
10 | −9.840 | 2.303 | 0.00231 | 2.473 × 108 |
15 | −9.462 | 2.708 | 0.00228 | 2.742 × 108 |
20 | −9.201 | 2.996 | 0.00225 | 2.724 × 108 |
25 | −9.000 | 3.219 | 0.00221 | 2.680 × 108 |
Average | 2.640 × 108 |
According to the relevant researches, the reaction order n of the EP/OBPA/FGE polymer system can be obtained by the calculation of the Crnae equation in eqn (5). Here, the value of Ea/nR is much larger than that of 2Tp in the Crnae equation, so the eqn (5) can be simplified into the form of eqn (6). The linear relationship of lnβ and 1/Tp (Fig. 5B) can be gotten through the eqn (6), and the values of slope and reaction order n were obtained by linear fitting to the curve, they were −9538.51 and 0.912, respectively.
(5) |
(6) |
Generally, the kinetic parameters of EP/OBPA/FGE polymer system can also be solved by using the Ozawa model equation. And because the curing reaction mechanism was set up in advance for the Kissinger equation during calculation process, it tends to give the experimental data a greater error, and the error can be avoided by the Ozawa model. Therefore, the Ozawa equation is often used to verify the value of apparent activation energy Ea obtained by the Kissinger model. The Ozawa model is as follows:
(7) |
According to the theory that the a values corresponding to each exothermic peak of DSC curve is approximately equal at different heating rates of β, the value of apparent activation energy Ea can be obtained by fitting the Linear relationship between lgβ and 1/Tp as shown in Fig. 5C. The value of slope of the curve was −4140.24, and the value of Ea was 75.37 kJ mol−1. From the above results, the values of apparent activation energy of Ea obtained by the Kissinger and Ozawa equations were almost equal, which further proved that the kinetic equation of curing reaction process of EP/OBPA/FGE polymer system fitted first order linear relation. The average value of apparent activation energy Ea was 73.87 kJ mol−1.
K = Aexp(−Ea/RTp) | (9) |
(10) |
(11) |
α(t) = 1 − [1 − 6.5 × 104exp(−8.88 × 103/T)t]11.36 | (12) |
In this work, by recording the characteristic temperature of Ti, Tp, and Tf of EP/OBPA/FGE polymer system at different heating rates, then the values of heating rate were used as the horizontal coordinate, and the values of Ti, Tp, and Tf were used as the vertical coordinate to get the linear relationship graphs, and the curves were obtained and shown in Fig. 7. The curves were fitted and the following equations were obtained:
Ti = 1.32β + 336.1, R = 0.965 | (13) |
Tp = 1.48β + 415.1, R = 0.935 | (14) |
Tf = 13.26β + 466.6, R = 0.930 | (15) |
From the extrapolation of β–T results can be known, the peak starting temperature was 336.1 K (62.95 °C), the peak temperature was 415.1 K (141.95 °C), and the peak end temperature of was 466.6 K (193.45 °C) of EP/OBPA/FGE polymer system, respectively. The above temperatures correspond to the gel temperature, curing temperature and post curing temperature of EP/OBPA/FGE polymer system, and the curing conditions of this system was that: firstly, from room temperature to 63 °C slowly, and then continue to heat up to 142 °C for constant temperature curing, and finally to heat up to 194 °C for post curing.
According to the above results, although the parameters of curing temperatures are not established for the system to determine the exact curing time, and cannot be directly used as the curing process of the system, it can be a necessary theoretical basis for the formulation of the EP/OBPA/FGE system curing process.
Fig. 9 The mechanical properties: (A) represents the system without any FGE; the (B–D) stand for the systems with FGE in the dosage of 5 wt%, 10 wt% and 15 wt%. |
(2) The kinetic equation of curing reaction process of EP/OBPA/FGE polymer system fitted first order linear relation, the value of pre-exponential factor A was 2.640 × 108 min−1, and the apparent activation energy Ea was 73.87 kJ mol−1.
(3) According to the results of DSC scanning curves and the extrapolation of T–β method, the best cure condition of EP/OBPA/FGE polymer system was that: firstly, it is heated up from room temperature to 63 °C slowly, and then continued to 142 °C for constant temperature curing, and finally heated up to 194 °C for post curing.
(4) The effect of FGE on the thermomechanical properties (glass transition temperature) and mechanical properties (flexural strength and the tensile strength) of EP/OBPA/FGE were studied, and EP/OBPA/FGE-10 (with 10 wt% of FGE) has the best mechanical properties.
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