Lei Liu*a,
Shi-Da Xua,
Feng-Yun Wangb,
Yue-Jun Songc,
Jie Liua,
Ze-Min Gaoc and
Zhong-Yong Yuan*cd
aSchool of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao 266590, China. E-mail: zyyuan@nankai.edu.cn; liulei@sdust.edu.cn
bCollege of Physics and Cultivation Base for State Key Laboratory, Qingdao University, Qingdao 266071, China
cNational Institute for Advanced Materials, School of Materials Science and Engineering, Nankai University, Tianjin 300350, China
dKey Laboratory of Advanced Energy Materials Chemistry (Ministry of Education), Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), Nankai University, Tianjin 300071, China
First published on 22nd February 2017
Nitrogen doped ordered mesoporous carbons (NOMCs) with a 3-D body-centered cubic pore structure with uniform pore size of 2.9–3.0 nm and high BET surface area of 583–847 m2 g−1 have been synthesized by means of a facile and efficient low-temperature autoclaving route under basic conditions, in which triblock copolymer F127 was used as the template, and resorcinol/hexamethylenetetramine as the carbon precursor. The effect of synthesis parameters including the autoclaving temperature and autoclaving treatment time was investigated in detail. It is found that NOMCs with cubic Imm structure can be produced at the autoclaving temperature of 60 °C and autoclaving treatment time of ≥2 d. Benefiting from the unique features of high surface area, nitrogen doping, uniform and uninterrupted mesopores and rich microporosity, these NOMCs for supercapacitors exhibit high capacitance of 193 F g−1 at 1.0 A g−1, high rate capacity (90% capacitance retention at 10 A g−1) and good cycling stability (99.1% capacity retention after 1000 cycles at 1.0 A g−1) in 6 M KOH aqueous solution and good cycling stability with specific capacitance retention over 500 cycles. Moreover, the NOMCs also show excellent CO2 capture properties with a capacity of 4.7 and 3.5 mmol g−1 at 0 and 25 °C, respectively. It is revealed that both textural and surface chemistry properties influenced the CO2 capture performance of the resultant NOMCs adsorbents.
Despite the great progress in the synthesis of OMCs, there are only a few reports on the syntheses of OMCs with 3-D cubic structure based on RF resin and F127.15 Recently, Liu et al. reported the preparation of OMCs with Imm structure through aqueous self-assembly of RF resin and F127.12 They demonstrated that the optimal reaction temperature for the formation of ordered mesostructures was ∼80 °C, whereas no product could be obtained below 70 °C. Additionally, the obtained carbons had large particle size of approximately 5–15 μm, which was disadvantage for some applications, such as supercapacitor electrodes materials, due to their inherent long diffusion path way.16,17
In addition, previous studies have revealed that doping nitrogen into the carbon matrix can enhance the electrical, and structural characteristics of carbons,18–21 endowing them with excellent performance in supercapacitors18–20 Herein, nitrogen doped OMCs (NOMCs) with body-centered cubic structure (Imm) were synthesized through a low-temperature autoclaving (LTA) route at 60 °C in the presence of resorcinol and HMT as carbon precursors under basic conditions. A detailed examination of synthesis parameters including the autoclaving temperature and time was carried out. Their potential applications as electrodes materials for supercapacitors and as adsorbents for CO2 capture were evaluated. The 900 °C-carbonized samples exhibit high specific capacitance of up to 193 F g−1 at 1.0 A g−1 in 6 M KOH aqueous solution and display a good rate performance due to the uninterrupted mesoporous channels that favor rapid ion diffusion while a proper number of micropores offer large surface area. The CO2 adsorption capacities reach 4.7 and 3.54 mmol g−1 at 0 and 25 °C, respectively.
Fig. 1 A schematic illustration depicting the synthesis route for NOMCs with body-centered cubic structure. |
Fig. 2 shows the low-angle XRD patterns of the carbon materials obtained at different autoclaving temperatures. A sharp and narrow diffraction peak at 2θ value of 0.69° is observed on HMC-60-2d sample which is obtained at autoclaving temperature of 60 °C, indicating the ordered mesostructure. While the autoclaving temperature increases to 80–100 °C, the obtained samples shows no diffraction peak, implying their disordered mesostructure, which is probably due to too fast reaction rate under autoclaving conditions with the temperature above 80 °C.
Fig. 2 Low-angle XRD patterns of HMC-x-2d samples obtained at different the autoclaving temperature. |
Since OMCs can be obtained at autoclaving temperature of 60 °C, the effect of autoclaving treatment time on the porous structure of the resultant NOMCs was also investigated. The low-angle XRD patterns of NOMCs obtained under autoclaving treatment times of 1–4 d are shown in Fig. 3. One wide and poorly resolved reflection peak with 2θ value of 0.60° is observed for HMC-60-1d. While autoclaving treatment time for 2 days, the reflection peak of HMC-60-2d becomes sharp, suggesting its regularity is superior to that of HMC-60-1d (Fig. 3b). HMC-60-3d represents three well-resolved diffraction peaks with 2θ value of 0.96, 1.37, and 1.71° (Fig. 3c), which can be indexed as (110), (200) and (211) Bragg reflections, respectively and assigned to the body-centered cubic Imm symmetry.23 The Imm symmetry can be further confirmed by TEM images as shown in Fig. 4. High-quality and large-domain regularity arrangement of porous structure is clearly observed along the (110) and (111) directions (Fig. 4a and b). The pore size and pore wall thickness of HMC-60-3d estimated from the TEM images are 2.9 and 8.6 nm, respectively, being in good agreement with the values determined from the XRD results. The cell parameter of HMC-60-3d is calculated to be 13.3 nm, while that of HMC-60-4d is 13.0 nm (Table 1). Compared the samples with different autoclaving time (Table 1), it is clearly revealed that the longer reaction time may enhance the interaction between RF resin and the polyethylene oxide (PEO) segments of F127 and improve the cross-linking degree. The SEM images (Fig. 4c and d) show that HMC-60-3d is composed of irregularly polyhedral particles with the size of 0.3–1.5 μm.
Fig. 4 TEM images of HMC-60-3d viewed along [110] (a) and [111] (b) directions. SEM image of as-made HMC-60-3d (c) and carbonized HMC-60-3d (d). |
Sample | SBETa (m2 g−1) | Smicrob (m2 g−1) | Vtotal (cm3 g−1) | Vmicrob (cm3 g−1) | DDFTc (nm) | d110d (nm) | a0d (nm) | te (nm) |
---|---|---|---|---|---|---|---|---|
a The BET surface area, SBET, was calculated using adsorption data in a relatively pressure range P/P0 = 0.05–0.24.b The micropore volume Vmicro and micropore surface area Smicro, were estimated from t-plot method.c The pore size, DDFT, was obtained from the maxima of the pore size distribution curve calculated by the NLDFT model.d The d-spacing of the 110 diffraction d(110) and cell parameter a0 were obtained from the small-angle XRD patterns by a0 = √2d(110).e Wall thickness was calculated as thickness t = √3a0/2 − DDFT.f The numbers in the parentheses represent the carbonization temperature. | ||||||||
HMC-60-2d | 583 | 538 | 0.33 | 0.15 | 3.1 | 13.1 | 18.4 | 12.8 |
HMC-60-3d | 580 | 533 | 0.31 | 0.25 | 3.0 | 9.4 | 13.3 | 8.5 |
HMC-60-4d | 576 | 528 | 0.31 | 0.28 | 2.9 | 9.2 | 13.0 | 8.2 |
HMC-60-3d(450)f | 348 | 277 | 0.22 | 0.14 | 3.4 | 10.7 | 15.1 | 9.6 |
HMC-60-3d(800)f | 628 | 602 | 0.33 | 0.29 | 2.9 | 9.0 | 12.7 | 8.1 |
HMC-60-3d(900)f | 847 | 836 | 0.42 | 0.39 | 2.9 | 8.7 | 12.2 | 7.6 |
The N2 sorption isotherms (Fig. 5) illustrate that carbonized HMC-60-yd materials have typical type-IV curves with an obvious H2-type hysteresis loop and a sharp capillary condensation step in the P/P0 range from 0.4 to 0.7, corresponding to a 3-D caged mesostructure with a narrow pore size distribution.24,25 The HMC-60-2d sample shows capillary condensation at relative pressures of 0.4–0.65, and a narrow pore size distribution with a mean value of 3.1 nm (Fig. 5b) can be calculated by the NLDFT model. After the increase of autoclaving time to 3 d, HMC-60-3d exhibits a capillary condensation with a shift to low relative pressure, and the pore size is reduced to 3.0 nm, while the BET surface are and pore volume calculated to 580 m2 g−1 and 0.31 cm3 g−1, respectively. The t-plot calculation reveals that the micropore volume of HMC-60-yd enlarges with increasing autoclaving time (Table 1). The longer the autoclaving treatment time, the stronger interaction between F127 and RF resin. The embedded PEO segments of F127 could makes more disfigurement in the pore wall of the final products,23 which can introduce more microporosity in the carbons after removal of templates.
Carbonizing the as-made HMC-60-3d sample at 450–900 °C under N2 atmosphere gives a resolved XRD pattern (Fig. 6), which suggests that highly ordered cubic mesostructure (Imm) is obtained. The calculation from XRD measurements reflects large unit cell parameters (a) of 15.1 nm for HMC-60-3d (450). With further increasing the calcinations temperature to 600 °C, three resolved diffraction peaks (Fig. 6b) assigned to the Imm symmetry can be observed, but with a shift to higher 2θ degree, accompanied by the decrease of the unit cell parameter to 13.3 nm. When the carbonization temperature is elevated to 800 and even 900 °C (see Fig. 6c and d), the XRD patterns still show three distinct diffraction peaks assigned to the Imm symmetry with unit cell parameters of 12.7 and 12.2 nm, respectively (Table 1). This indicates that HMC-60-3d is highly thermally stable.
Fig. 7 depicts the N2 sorption isotherms of the HMC-60-3d samples carbonized at different temperatures. Typical type-IV curves with a clear condensation step at P/P0 = 0.2–0.7 are observed for HMC-60-3d(450), implying the mesoporous characteristic. The adsorption and desorption isotherms of HMC-60-3d(450) are not closed, attributed to its polymeric framework. HMC-60-3d(450) exhibits a large pore size of 3.4 nm, and a high BET surface area of 348 m2 g−1. The 800 and 900 °C-carbonized samples also yield typical type-IV isotherms with capillary condensation appeared at lower relative pressures, consistent with the reduced pore sizes (Table 1). Narrow pore size distributions are observed with mean pore size of 2.9 nm for both HMC-60-3d(800) and HMC-60-3d(900) (Fig. 7b), indicative of high thermal stability, which is consistent with the XRD results.
X-ray photoelectron spectroscopy (XPS) was performed to analyze the chemical state of the NOMCs samples carbonized at different temperatures. Three obvious peaks at 285, 400, and 530 eV, corresponding to C 1s, N 1s, and O 1s, are observed (Fig. 8a), indicating the presence of C, N, and O elements. The high resolution XPS spectrum of N 1s spectra (Fig. 8b–d) can be deconvoluted into four type nitrogen functional groups: pyrrolic N (398.6 eV), pyrrolic N (400 eV), graphitic N (400.9 eV), and pyridine N-oxide (403 eV), respectively.26 The relative nitrogen content firstly increased from 1.39 to 2.10 at%, and then decreased to 1.54 at% when the carbonization temperature elevated from 600 to 900 °C. The initial increment of nitrogen amount is ascribed to the substitution of most of active oxygen sites by the nitrogen atoms as the carbonization temperature increased from 600 to 800 °C.27 Therefore, it can be concluded that by using this efficient LTA method, NOMCs with highly ordered cubic Imm mesostructure and functionalization can be easily generated, which was hardly achieved in the previous works.
Fig. 8 (a) X-ray photoelectron survey spectra. N 1s spectra of (b) HMC-60-3d, (c) HMC-60-3d(800), (d) HMC-60-3d(900). |
Fig. 9 CV curves of all samples at 20 mV s−1. (a) CV curves at different scan rates for (b) HMC-60-3d, (c) HMC-60-3d(800) and (d) HMC-60-3d(900). Electrolyte: 6 M KOH. |
Consistent with the CV results, all galvanostatic charge/discharge curves show symmetric features with a fairly linear slope. As shown in Fig. 10, the unobvious electrode-potential drops of all curves are small, indicating a low overall resistance of the obtained NOMCs. At current density of 1.0 A g−1, the specific capacitance values of HMC-60-3d, HMC-60-3d(800) and HMC-60-3d(900), estimated from charge–discharge curves, are 133, 183 and 193 F g−1, respectively. It is clearly seen that the specific capacitance increases with the carbonization temperature and the surface area of NOMCs. The specific capacitance value of HMC-60-3d(900) electrode is comparable with NOMCs synthesized by an evaporation induced self-assembly method (213 F g−1 at 0.5 A g−1)29 or templated from SBA-15 (230 F g−1 at 0.5 A g−1),30 but is superior to that of N- and O-doped hollow carbon spheres (160 F g−1 at 1.0 A g−1)31 and some reported yolk–shell carbon spheres (178 F g−1 at 1 A g−1).32,33 Even at high current density of 10 A g−1, no obvious voltage drop at the current switches is observed, indicating a quite low resistance of the electrode. It is noteworthy that the HMC-60-3d(900) electrode still exhibits relative high capacitance of 174 F g−1 at current density of 10 A g−1 with the retention of 90%, which is much higher than some other the recently used carbons for high performance supercapacitors. For example, 45% retention and 150 F g−1 for hierarchically porous carbon materials at a current density of 2 A g−1,34 43% retention and 90 F g−1 for nitrogen- and oxygen-doped hollow carbon spheres at 5 A g−1,24 85% retention for mesoporous nitrogen-doped carbon at 10 A g−1.30 The superior electrochemical performance of HMC-60-3d(900) for EDLCs can be attributed to its unique structural features, i.e. the high surface area, well-developed mesopores and micropores and nitrogen doping. A high specific surface area leads to a high electrode–electrolyte interface for electric double layer formation, while the uninterrupted mesopores provide low-resistant pathways for ion diffusion, the micropores strengthen the charge accommodation.28,35,36 Furthermore, the nitrogen functional groups bring in pseudocapacitive interactions and help the electron transfer through the carbons. In addition, small size of the NOMCs particle also plays an important role to the high capacitances. It is evident that the electrolyte solution can penetrate a larger faction of the pore structure in case of smaller particles, resulting in higher capacitance.37 To investigated the cycling stability, 1000 cycles of charge/discharge cycles were performed at current density of 1.0 A g−1, as shown in Fig. 10c, HMC-60-3d(900) electrode retains up to 99.1% of its initial specific capacitance value.
Fig. 11 displays the EIS spectra for the carbon electrodes. The Nyquist plots of the NOMCs consist of a small semicircle at high frequency, a line with a slope close to 45° within the middle frequency, and almost vertical line at low frequency. The intercept Z-real at very high frequency corresponds to the electric series resistance (ESR).38 All the samples show comparable ESR of 0.13–0.21 Ω. The low ESR indicates the higher electrical conductivity of the carbon electrodes. The diameter of the semicircle on the Z′ axis in the high frequency region referred to the polarisation resistance (Rp) is associated with the surface properties of the porous electrode, corresponding to the interfacial faradic charge transfer resistance. No semicircle was observed for HMC-60-3d(450) and HMC-60-3d(600), indicating the lower impedance on electrode/electrolyte interface. This may be due to the hydrophilic surface by much residual functional groups on the surface of carbon electrodes obtained under lower carbonization temperatures. The Rp of HMC-60-3d(900) is as low as 0.17 Ω. The relatively low internal resistance of HMC-60-3d(900) in 6 M KOH aqueous solution indicates the high mass transfer/diffusion rate of ions into the pores.
Fig. 11 Nyquists plot of the NOMCs carbonized at different temperatures. The inset shows the enlarged plot of higher frequency part. |
As discussed above, the increased CO2 capture capacities are clearly revealed with elevating carbonization temperature. However, previous studies demonstrated that the adsorption capacity decreased with the increase of carbonization temperature due to the reducing surface basic nitrogen functional groups and slight enhancement of the textural properties.39 In order to determine the influence of both textural and surface chemistry properties on the performance of the obtained NOMCs, the CO2 capture capacities are corrected according to the pore volume (VTotal), narrow micropore volume (W0) and nitrogen content,44,45 as listed in Table 2. Normalisation of CO2 capacities by the total pore volume (Table 2) reflects the influence of surface chemistry properties on the CO2 uptake, while normalisation of the capture capacities by the narrow micropore volume (Table 2) reveals the effect of mesoporosity and wide microporosity together with surface chemistry properties of the samples on the CO2 uptake.45 The sample HMC-60-3d(900) generated at 900 °C exhibits the lowest capture capacities per total pore volume at 25 °C, although possessing the greatest textural development in terms of total pore and micropore volumes. This indicates that higher carbonization temperature has a negative effect on the chemistry properties of the adsorbent as it reduces the chemical affinity towards CO2 capture.39 The nitrogen-doped carbons treated at low carbonization temperature (HMC-60-3d(600) and HMC-60-3d(800)) exhibit greater capacities per total pore and narrow micropore volume than that of high temperature treated samples (HMC-60-3d(900)), indicating the chemistry properties of the samples favor the CO2 adsorption at low temperature (<800 °C), although their microporosity is not well developed.
Sample | Normalized CO2 capture capacities at 25 °C | ||
---|---|---|---|
Vp (mmol CO2 per cm3) | W0 (mmol CO2 per cm3) | N content (mmol CO2 per mmol N) | |
HMC-60-3d | 8.92 | 4.82 | 2.71 |
HMC-60-3d(800) | 9.21 | 5.15 | 2.02 |
HMC-60-3d(900) | 8.43 | 5.01 | 3.22 |
Normalization of CO2 capture capacities by the nitrogen content of the samples was also performed to isolate the effect of the texture on the CO2 uptake (Table 2). The samples with the largest micropore volumes (HMC-60-3d(900)) show the highest CO2 uptakes per mmol of N, indicating that the CO2 capture capacities of HMC-60-3d(900) were mainly physical adsorption.44 The discussion above reveals that the CO2 capture behavior of all the NOMCs is a combination of physical adsorption and chemical sorption, but not making an equal contribution. The CO2 capture capacities of HMC-60-3d and HMC-60-3d(800) carbons are strongly dominated by the surface chemistry properties. The CO2 uptake of HMC-60-3d(900) is mainly influenced by the adsorption on the narrow micropores, less controlled by the surface chemistry properties of the adsorbents, most probably due to less affinity to CO2 of the nitrogen functionalities present in these samples.
For practical applications, proper adsorbents must possess a high selectivity against other gases in addition to high CO2 capture capacity. The CO2 separation performance of the selected samples was evaluated. Fig. 13 shows the N2 adsorption isotherms of HMC-60-3d(900) at 25 °C and 1 bar, in comparison with their CO2 adsorption isotherms. HMC-60-3d(900) exhibits N2 adsorption capacity of only 0.26 mmol g−1 at ambient pressure, which is less than one tenth of the amount of CO2, suggesting that HMC-60-3d(900) could also be a potential selective adsorbent for CO2 adsorption.
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