Weitao Wang*,
Leilei Shi,
Na Li and
Yangmin Ma*
College of Chemistry & Chemical Engineering, Shaanxi University of Science & Technology, Xi’an, Shaanxi 710021, China. E-mail: wwt1806@163.com; mym63@sina.com
First published on 23rd February 2017
A series of VxOy@C catalysts was prepared from different types of biomass and NH4VO3 using a hydrothermal method. The prepared catalysts were characterized using a series of methods including XRD, SEM, FT-IR, SEM and XPS to investigate the mechanism of formation of the VxOy@C catalysts. Furthermore, the factors related to the selectivity of phenol and the mechanism of the hydroxylation of benzene to phenol were studied. It was found that the activity was related to the V species on the catalyst and the selectivity was related to the adsorption of phenol.
The direct conversion of benzene to phenol has attracted much research interest for it is a greener route than the industrial three steps of the cumene process route.6–10 Direct conversion of benzene to phenol requires oxidant agents. Among the oxidant agents (such as H2O2, O2 and N2O) for the hydroxylation of benzene to phenol, O2 is believed to be the most conveniently available and low cost oxidant. Much effort has been made to produce phenol by hydroxylation of benzene with molecular oxygen under mild conditions.11–17 However, the mechanism and the factors affecting the selectivity are still not clear for the hydroxylation of benzene to phenol in the liquid phase. With H2O2 as the oxidant agent, CO and the armchair configuration defects in the carbon catalyst were reported to have a positive effect on the yield of phenol.18–20 However, with molecular oxygen as the oxidant, research on the factors related to the selectivity is still rarely reported. As stated above, phenol is thermodynamically and kinetically more favourable to being further oxidized than benzene in the hydroxylation reaction of benzene to phenol, which makes the selectivity of phenol a challenge in this kind of continuous reaction.21 Therefore, elucidating the factors affecting the selectivity is vitally important for the direct conversion of benzene to phenol.
Vanadium is the effective element for the hydroxylation of benzene to phenol with molecular oxygen as the oxidant. Various catalysts have been prepared to improve the yield and selectivity of phenol, including those with different species of vanadium oxide and supports.22–27 Recently, we have developed a VxOy@C catalyst prepared from sucrose and NH4VO3 by a facile one-pot hydrothermal carbonization (HTC) method for the hydroxylation of benzene with molecular oxygen as the oxidant,28 which exhibited good yield and selectivity of phenol. However, the mechanism and the factors related to the selectivity were not clear. Different catalytic performances are expected for a series of catalysts prepared from different carbon precursors because different types of biomass undergo different chemical reaction processes under the HTC conditions. In this work, various VxOy@C catalysts were prepared with different types of biomass to investigate the mechanism and the factors related to the selectivity.
Entry | Catalyst | Biomass | Yield (g) | Average sizeb (nm) | V contentc (wt%) | Surface aread (m2 g−1) |
---|---|---|---|---|---|---|
a VxOy@C was obtained from 0.05 g NH4VO3 and biomass at 180 °C for 24 h.b The average size was determined using a particle size surface potential analyzer.c The V content was determined using ICP-OES.d The surface area was determined from BET analysis. | ||||||
1 | VxOy@C–S | Sucrose (0.01 mol) | 1.02 | 2292 | 1.2 | 2.37 |
2 | VxOy@C–G | Glucose (0.02 mol) | 0.97 | 1379 | 0.87 | 3.78 |
3 | VxOy@C–F | Fructose (0.02 mol) | 1.02 | 1577 | 1.1 | 2.88 |
4 | VxOy@C–(G + F) | Glucose (0.01 mol) fructose (0.01 mol) | 1.04 | 1421 | 1.1 | 2.25 |
5 | VxOy@C–Vc | Ascorbic acid (0.02 mol) | 0.99 | 1732 | 1.2 | 0.57 |
Conversion of benzene = [(initial moles of benzene − moles of residual benzene)]/(initial moles of benzene) × 100%; |
Selectivity = (moles of phenol produced)/(conversion of benzene) × 100%; |
Yield of phenol = (moles of phenol produced)/(initial moles of benzene) × 100%. |
The performance of the different VxOy@C catalysts in the hydroxylation reaction is shown in Table 2. The VxOy@C catalysts prepared from different types of biomass exhibited different catalytic performances. VxOy@C–G and VxOy@C–Vc exhibited higher conversion but lower selectivity. It can be found that VxOy@C–S gave the best yield and selectivity of phenol among the catalysts. These results indicated that the type of biomass influenced the polymerization and carbonization process during the HTC process for the catalyst preparation, which resulted in the different catalytic performances.
Entry | Catalyst | Conversion (%) | Selectivity (%) | Yield (%) | TOF (h−1) |
---|---|---|---|---|---|
a Reaction conditions: catalyst, 50 mg; ascorbic acid, 0.8 g; acetonitrile, 3.0 mL; benzene, 1.0 mL; O2 pressure, 3.0 MPa; temperature, 80 °C; reaction time 4 hours.b Without ascorbic acid.c Without catalyst; only ascorbic acid was employed as the catalytic system.d Benzene was replaced with deuterated benzene (C6D6).e With 2.0 mmol TEMPO added.f With 4.0 mmol TEMPO added.g With 30 mg 2,6-di-tert-butyl-4-methylphenol (BHT) added.h Bare carbon used as the catalyst obtained from biomass. TOF: turn-over-frequency (moles of benzene converted per mole of V in the catalyst per hour). | |||||
1 | VxOy@C–S | 9.7 | 96.0 | 9.3 | 23.2 |
2 | VxOy@C–G | 41.8 | 11.8 | 4.9 | 137.7 |
3 | VxOy@C–F | 10.1 | 82.8 | 8.4 | 26.3 |
4 | VxOy@C–(F + G) | 9.8 | 71.6 | 7.0 | 25.5 |
5 | VxOy@C–Vc | 31.7 | 21.8 | 6.9 | 75.7 |
6 | VxOy@C–Sb | — | — | Trace | — |
7 | —c | — | — | Trace | — |
8 | VxOy@C–Sd | 9.4 | 98.7 | 9.3 | 22.4 |
9 | VxOy@C–Se | 32.9 | 26.1 | 8.6 | — |
10 | VxOy@C–Sf | 37.3 | 18.1 | 6.7 | — |
11 | VxOy@C–Sg | — | — | Trace | — |
12 | C–Sh | 1.4 | >99 | 1.4 | — |
13 | C–Gh | 2.0 | 67.4 | 1.4 | — |
14 | C–Vch | 1.4 | >99 | 1.4 | — |
To investigate the reasons for the different catalytic performances, various characterization techniques were performed on the VxOy@C catalysts. The respective XRD patterns of the synthesized powders are shown in Fig. S1.† There was no difference in the XRD patterns of the different VxOy@C catalysts. A broad peak was found for the prepared catalyst, which was attributed to the irregularly oriented polycyclic aromatic carbon sheets of amorphous carbon. Mostly, the carbon materials or the MxOy@C materials obtained using the HTC method gave amorphous XRD spectra.8,29 Vanadium oxides were not observed in the XRD spectra, due to their high dispersion and low content.
The Fourier transform infrared (FT-IR) spectra of all of the prepared catalyst samples were nearly identical (as shown in Fig. S2†). The O–H stretching bands were found at 3640 cm−1, 3408 cm−1 and 3315 cm−1. The bands at 1710 cm−1 and 1590 cm−1 were attributed to CO and CC vibrations, respectively, indicating the aromatization of the biomass during the hydrothermal treatment.
To investigate the thermal stability of the prepared catalysts, TG analysis was conducted. It was found (Fig. S3†) that the VxOy@C catalysts obtained from the different types of biomass exhibited similar weight loss during the heating process. The first weight loss below 100 °C was attributed to the adsorbed solvent (water) in the catalyst. The VxOy@C–G, VxOy@C–F, and VxOy@C–Vc catalysts had identical thermal stabilities. VxOy@C–(F + G) and VxOy@C–S had more adsorbed water in the catalyst. The weight loss at a temperature higher than 150 °C was attributed to the loss of the functional oxygen groups in the catalyst.
The prepared samples exhibited a spherical particle morphology as evidenced by the SEM images shown in Fig. 1. The VxOy@C catalyst contained two kinds of sphere regardless of the kind of biomass employed. One was an isolated large microsphere; the other was an interconnected smaller sphere. To investigate the details, the HTC time was varied to obtain the VxOy@C catalysts, as shown in Fig. 2. With an increase of the HTC time, there were still two kinds of microsphere, which indicated that the two kinds of microsphere formed through different mechanisms. To further study the mechanism, starch, 5-hydroxymethylfurfural (HMF, a dehydration product of glucose or fructose) and furfural were selected as the carbon precursor sources. It can be noted that two kinds of microspheres were obtained with starch (Fig. 1f). However, a uniform morphology was obtained with furfural and HMF, as shown in Fig. 1g and h. Particularly, the small uniform microspheres obtained were similar to the smaller microspheres in Fig. 1a–f. This indicated that the small spheres were mainly formed from HMF which was generated by hydrolysis of the biomass. Hydrolysis of polysaccharide occurred, which was followed by the dehydration and polymerization of monosaccharide or HMF, and then the carbonization process to form the spherical morphology embedded vanadium oxides.28
Fig. 1 SEM images of the catalysts. (a) VxOy@C–S, (b) VxOy@C–G, (c) VxOy@C–F, (d) VxOy@C–(F + G), (e) VxOy@C–Vc, (f) VxOy@C–starch, (g) VxOy@C–furfural and (h) VxOy@C–HMF. |
The particle size distributions of the different VxOy@C catalysts are presented in Fig. 3. According to the figures, similar trends in the particle size distributions were found. VxOy@C–F showed the narrowest particle size distribution area while VxOy@C–(F + G) gave the broadest. The average sizes are presented in Table 1. It was noted that VxOy@C–S exhibited the largest average size. VxOy@C–(F + G) gave a size between the sizes of VxOy@C–F and VxOy@C–G. These results indicate that the biomass precursor affected the polymerization and carbonization under hydrothermal conditions. Although sucrose would hydrolyze in the water under the reaction conditions, it was not fully hydrolysed. Otherwise, VxOy@C–S and VxOy@C–(F + G) would have the same particle size and catalytic performance. Therefore, the polysaccharide hydrolyzed to disaccharides or monosaccharides, which polymerized and partially carbonized to form the bigger spheres while the HMF formed from the fructose/glucose polymerized and partially carbonized to form the smaller spheres.
Fig. 3 Particle size distributions of the VxOy catalysts. (a) VxOy@C–S, (b) VxOy@C–G, (c) VxOy@C–F, (d) VxOy@C–(F + G) and (e) VxOy@C–Vc. |
To investigate the detailed surface functionality, XPS was performed. The V2p spectra of the catalysts are presented in Fig. 4. The V2p spectra of the catalysts can be deconvoluted into V5+, V4+ and V3+. The peaks at 517.4–518.0 eV were ascribed to the V5+ species and the peaks at 516.0–516.9 eV were recognized as arising from the V4+ species, while the peaks at 514.4–515.3 eV were attributed to the V3+ species.12,30,31 It can be found that the V species were varied in the different catalysts, which indicated that the different biomass precursors affected the vanadium oxide formation. Three kinds of V species existed in VxOy@C–S and VxOy@C–(F + G). Both V5+ and V3+ species were found in VxOy@C–F. There was no V5+ observed in VxOy@C–G or VxOy@C–Vc, but both of them showed the existence of V4+ and V3+. It has been reported that V4+ contributes more to the activity of a V catalyst for the hydroxylation of benzene to phenol.32,33 The greater content of the V4+ and V3+ species in the VxOy@C–G and VxOy@C–Vc catalysts (Table S1†) contributed to their high activities.
Fig. 4 V2p spectra of the catalysts. (a) VxOy@C–S, (b) VxOy@C–G, (c) VxOy@C–F, (d) VxOy@C–(F + G) and (e) VxOy@C–Vc. |
The C1s peak was deconvoluted into several peaks at the binding energy values of 284.6 eV, 285.4–286.7 eV, 287.0–287.7 eV, 288.3–289.0 eV and 290.7–291.4 eV, corresponding to aliphatic and/or aromatic groups (C–Hx and C–C/CC), alcohol and/or ether groups (–C–O), carbonyl groups (CO), carboxyl and/or ester groups (OC–O–), and shake-up satellite peaks due to π–π* transitions,34,35 respectively (Fig. S4†). The changes in the carbon species with the use of different biomass precursors indicated the different polymerization and carbonization reactions that occurred during the HTC process.
The O/C molar ratio was calculated from the XPS data, and is shown in Table 3. The O/C molar ratio was usually in the range of 0.26–0.36 for the carbon materials obtained using the HTC method with the biomass types such as sucrose, glucose, and fructose used as the precursors.36–39 However, the prepared VxOy@C gave a higher O/C ratio, as high as 0.62–0.87. This indicated that the O/C ratio was greatly increased due to the formation of VxOy oxides in the carbonaceous microspheres.
Entry | Catalyst | C1 | C2 | C3 | C4 | C5 | O/C |
---|---|---|---|---|---|---|---|
C–Hx, C–C, CC | –C–O | CO | OC–O– | π–π* transition | |||
1 | VxOy@C–S | 284.6, 54.7% | 286.1, 28.3% | 287.0, 3.3% | 288.4, 13.6% | — | 0.73 |
2 | VxOy@C–G | 284.6, 33.8% | 285.6, 18.6% | 287.5, 47.6% | — | — | 0.62 |
3 | VxOy@C–F | 284.6, 44.0% | 286.7, 49.9% | — | 289.0, 3.92% | 290.7, 2.18% | 0.74 |
4 | VxOy@C–(F + G) | 284.6, 40.2% | 285.7, 47.2% | — | 288.3, 12.6% | — | 0.63 |
5 | VxOy@C–Vc | 284.6, 25.4% | 285.4, 31.2% | 287.7, 42.1% | — | 291.36, 1.25% | 0.87 |
It can be observed that the C1 species content (graphitic carbon, C–C and C–Hx) increased in the order VxOy@C–S > VxOy@C–F > VxOy@C–(F + G) > VxOy@C–G, which coincided with the increase of the phenol yield (Table 2, entries 1–4, and Fig. S5†). The higher C1 species content could lead to the possibility of a higher content of defect active sites such as the armchair type which have a positive effect on the yield of phenol.18 Besides the V species on the catalyst, one may postulate that the conversion of benzene was probably related to the C3 species since VxOy@C–G and VxOy@C–Vc had a high C3 species content and high TOF. Furthermore, it was reported that phenylboronic acid can be oxidized to phenol in a menadione–ascorbate–O2 system.40 This implied that the activity was probably related to the quinoid species in the C3 species. To test this postulation, quinones were added to the reaction system, the results of which are shown in Table 4. With the quinones added, the activity was not enhanced, but the activity and selectivity of phenol were decreased. This implied that the high activity of VxOy@C–G and VxOy@C–Vc was not related to the quinoid species on the catalyst but the selectivity was related to the quinoid species on the catalyst.
Entry | Quinine additives | Conversion (%) | Selectivity (%) | Yield (%) |
---|---|---|---|---|
a Reaction conditions: VxOy@C–S catalyst, 50 mg; quinone additives, 30 mg; ascorbic acid, 0.8 g; acetonitrile, 3.0 mL; benzene, 1.0 mL; O2 pressure, 3.0 MPa; temperature, 80 °C; reaction time, 4 hours.b Without VxOy@C–S catalyst; ascorbic acid and anthraquinone were employed as the catalytic system. | ||||
1 | Menadione | 10.5 | 90.9 | 9.6 |
2 | Benzoquinone | 9.1 | 60.0 | 5.5 |
3 | 9,10-Anthraquinone | 8.8 | 71.6 | 6.3 |
4 | 9,10-Anthraquinoneb | 2.2 | 69.8 | 1.6 |
Ascorbic acid and quinone can lead to quinone redox cycling to generate reactive oxygen,40 which may overoxidize phenol and decrease the selectivity. However, when anthraquinone and ascorbic acid were employed as the catalytic system, the conversion of phenol was not increased, but was decreased to the level for anthraquinone as the catalyst (Table 5, entries 2–4), which indicated that the quinone groups could not assist the ascorbic acid to oxidize phenol, but consumed the ascorbic acid, reducing the activity of the ascorbic acid. When ascorbic acid was employed as the catalyst, the conversion of phenol reached 77.8%, which indicated that ascorbic acid could activate oxygen to oxidize phenol (Table 5, entry 2). However, the active oxygen species generated by the ascorbic acid could not attack the benzene ring (Table 2, entry 7). VxOy@C–S could not generate active oxygen (Table 2, entry 6) to attack the benzene ring. Therefore, the active oxygen was generated by VxOy@C–S and ascorbic acid, which then attacked the benzene ring to form phenol.
Entry | Additives | Conversion (%) |
---|---|---|
a Reaction conditions: phenol, 1.1 mmol; acetonitrile, 3.0 mL; O2 pressure, 3.0 MPa; temperature, 80 °C; reaction time, 4 hours. | ||
1 | None | 12.3 |
2 | Ascorbic acid | 77.8 |
3 | 9,10-Anthraquinone | 14.5 |
4 | Ascorbic acid + 9,10-anthraquinone | 14.5 |
5 | VxOy@C–S | 24.5 |
6 | VxOy@C–S + ascorbic acid | 62.3 |
7 | VxOy@C–S + ascorbic acid + 9,10-anthraquinone | 63.5 |
To investigate the mechanism, the kinetic isotope effect (KIE) was studied. When the hydroxylation reaction was examined with benzene-d6, there was no KIE (kH/kD = 1.0) observed (Table 2, entries 1 and 8), which indicated that C–H activation in the benzene ring was not the rate-determining step.41 Therefore, the activation of molecular oxygen may be the rate-determining step.42 When the radical scavenger of BHT (2,6-di-tert-butyl-4-methylphenol) was added, no reaction happened (Table 2, entry 11), which indicated the participation of hydroxyl radicals in the reaction. Moreover, the formation of H2O2 was detected in the reaction by redox titration with KMnO4.43 It can be deduced that ascorbic acid can help VxOy@C–S to generate active oxygen species and H2O2. With the help of the catalyst, the formed H2O2 could produce the hydroxyl radical which attacked benzene to form phenol. Furthermore, the conversion of benzene was increased when TEMPO was added (Table 2, entries 9 and 10). The added TEMPO could increase the reaction rate by generating the ascorbic acid radical with reaction of TEMPO and ascorbic acid,44 which can generate more active oxygen species by activating molecular oxygen and lead to more H2O2 formation. Therefore, more available hydroxyl radicals can attack benzene, improving the activity. However, too many hydroxyl radicals can also oxidize phenol to form overoxidation products, leading to a decline in the selectivity.
Besides the oxidation of phenol being able to influence the selectivity of phenol, the adsorption of phenol on the catalyst can also affect the selectivity.45 The equation for the selectivity of cyclohexene in the partial hydrogenation of benzene reaction could be employed to illustrate the selectivity of phenol in the hydroxylation of benzene to phenol.46 The equation is as follows:
The adsorption of benzene or phenol on different VxOy@C catalysts is shown in Fig. 5. The adsorption of benzene or phenol reached equilibrium after about 25 minutes. For the adsorption of benzene, VxOy@C–G had the lowest adsorption of benzene while VxOy@C–S showed the highest adsorption of benzene. VxOy@C–F, VxOy@C–(F + G), and VxOy@C–Vc gave similar amounts of adsorbed benzene. The adsorption of benzene could not be associated with the activity, as the C–H in the benzene ring was not the rate-determining step. Furthermore, the hydroxylation of benzene to phenol reaction was first order in oxygen and zero order in benzene.42
Fig. 5 Adsorption of (A) benzene and (B) phenol. (a) VxOy@C–S (), (b) VxOy@C–G (), (c) VxOy@C–F (), (d) VxOy@C–(F + G) () and (e) VxOy@C–Vc (). |
For the adsorption of phenol, the adsorbed amount followed the order VxOy@C–G > VxOy@C–Vc > VxOy@C–(F + G) > VxOy@C–F > VxOy@C–S. The adsorbed amount of phenol was consistent with the selectivity of phenol, as shown in Fig. 6. The high C–Hx and C–C/CC content on the surface would increase the hydrophobicity of the catalyst, leading to the decrease of the adsorption of phenol. The higher adsorption of phenol indicated the stronger interaction between the catalyst and phenol, which would reduce the desorption of formed phenol on the catalyst surface and enhance the re-adsorption of phenol. This would result in a decline in the selectivity. Therefore, it can be deduced that the adsorption of phenol affected the selectivity of phenol in the hydroxylation reaction.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra28768a |
This journal is © The Royal Society of Chemistry 2017 |