Jie Hu*a,
Xiu Wanga,
Meng Zhanga,
Yongjiao Suna,
Pengwei Lia,
Wendong Zhanga,
Kun Liana,
Lin Chen*b and
Yong Chenc
aMicro and Nano System Research Center, Key Lab of Advanced Transducers and Intelligent Control System (Ministry of Education), College of Information Engineering, Taiyuan University of Technology, Taiyuan 030024, Shanxi, China. E-mail: hujie@tyut.edu.cn
bResearch Center on Advanced Materials Science and Technology, Taiyuan University of Technology, Taiyuan 030024, Shanxi, China. E-mail: chenlin01@tyut.edu.cn
cEcole Normale Supérieure, CNRS-ENS-UPMC UMR 8640, Paris 75005, France
First published on 28th April 2017
Flower-like pure and Mo-loaded In2O3 hierarchical microstructures were synthesized by a facile hydrothermal method. The morphology, crystal structures, and compositions of the samples were characterized by SEM, XRD, TEM, showing nanosheets with dimensions of 4 μm diameter and 25 nm thickness. Gas sensing experiments were conducted on the as-prepared MoO3/In2O3 gas sensors, and the results prove that Mo-loaded In2O3 gas sensors exhibit enhanced gas sensing properties at 185 °C. In particular, the 3 mol% Mo-loaded In2O3 provided a high response (7 to 100 ppm ethanol), fast response and recovery time (11 s and 94 s), low detection limit (50 ppb), good selectivity and stability for ethanol detection, which is promising for low concentration ethanol detection in practical applications.
More recently, numerous studies have demonstrated that the gas sensing properties of MOS materials are not only highly dependent on the morphology, surface to volume ratio, crystalline size, exposed surface, etc.16–18 but also related to the further functionalization with other metals, graphene and so on.19–21 In particular, many researchers have reported that the introducing of dopant element into In2O3 sensing materials may causes the change of crystalline structure and grain size as well as impurity levels and surface defects, which can significantly improve the gas sensing performances of In2O3 gas sensors.22–24 For example, Han et al. reported that Ce-doped In2O3 gas sensors exhibited a response of 35.2 towards 100 ppm methanol, which is about 2.2 times as high as the pure In2O3 gas sensor.25 Zheng et al. have demonstrated that the response of Pt nanoparticles decorated In2O3 nanofibers can reach to 1490 under 600 ppm H2S atmospheres, which is about 10 times higher than that of the pure one.26 By electrospinning and subsequent calcination, Chi et al. have fabricated Fe2O3–In2O3 nanotubes with a response of 33 to 100 ppm formaldehyde, and the obtained response is about double of the pure In2O3 nanotubes.27 Up to now, although considerable efforts have been focused on the study of the influence of doping unique elements to the sensing performances, to the best of our knowledge, studies of MoO3/In2O3 hierarchical microstructures optimized the doping content have rarely been reported.
Herein, we report a facile method for the preparation of MoO3/In2O3 flower-like hierarchical microstructures by a simple hydrothermal method. The morphology, crystalline structures, and compositions of the samples were characterized using different techniques. The gas sensing performances of pure and Mo-loaded In2O3 microstructures to ethanol were investigated under different working temperatures. The results indicate that the introducing of Mo element can significantly improve the gas sensing properties of In2O3-based sensors, which can be explained by considering the change of the band structures of the samples.
Fig. 1 (a) Schematic illustration of gas sensing element. (b) The 3D schematic diagram of gas sensor. (c) The working principle of the electrical circuit for measuring the as-prepared gas sensors. |
The gas sensing properties of as-prepared sensors were measured using CGS-1TP intelligent analysis system (Elite, Beijing, China), and all the measures were performed under the controlled relative humidity (RH) 30% ± 5%. Fig. 1(c) shows the schematic diagram of the electrical circuit for measuring the pure and Mo-loaded In2O3 gas sensors. In the measuring electric circuit of gas sensor, the heating voltage (VH) is used to control the working temperature by heating the Ni–Cr wire. The load resistor (RL) is connected in series with the as-fabricated gas sensor. The circuit voltage VS is 5 V, and the output voltage (Vout) is the terminal voltage of the load resistor RL. During the gas sensing experiments, the gas sensors were placed into the testing chamber (18 L), and the target gas was injected into the chamber using microsyringe. The response was defined as the ratio of the resistance in air to the resistance in target gas (Ra/Rg). The response and recovery time was expressed as the time taken for the sensor to reach 90% of the total resistance change in the case of adsorption and desorption, respectively.
Fig. 2 (a) X-ray diffraction patterns of as-synthesized microstructures. (b) High magnification of the (440) peaks. |
The morphological characteristics of the as-synthesized hierarchical flower-like samples were observed by SEM. Fig. 3(a) shows the SEM image of flower-like In2O3 microstructures, and the average diameter of microspheres is about 4 μm assembled with numerous nanosheets. Fig. 3(c) and (d) exhibits the SEM image of 3 mol% Mo-doped In2O3 samples, and the thickness of the nanosheet is only 25 nm from the inset image (Fig. 3(d)). It seems that the introduction of Mo element has no obvious influence on the morphology of samples, as shown in Fig. S2 (ESI S2†). Meanwhile, in order to investigate the composition, the EDS was performed on the sample of Mo3In, and the measured peaks of In, O and Mo are all corresponding well with the standard spectrum diagram, which confirms the existence of Mo element in sample. Moreover, the 3 mol% Mo-loaded In2O3 sample was further confirmed using the elemental mapping. From the Fig. 3(f)–(i), we can found that the spatial distribution of the In, O and Mo elements exhibits spherical microstructure, which indicates the uniform distributions of Mo element on the sample.
To further investigate the structural features of Mo-loaded In2O3 microstructures, TEM and HRTEM combined with the selected area electron diffraction (SAED) techniques were conducted on the sample of Mo3In. Fig. 4(a) shows the low magnification image of nanosheet, and the lattice fringes can be clearly observed in the high magnification image as Fig. 4(b). The lattice plane spacing was calculated with a periodic value of 0.253 nm and 0.292 nm corresponding to the (400) and (222) plane of In2O3 (Fig. 4(c) and (d)), respectively. Fig. 4(e) illustrates the corresponding SAED pattern of sample. The diffraction circles can be indexed to the (211), (400), (422), (440) and (622) planes of the flower-like In2O3 microstructure, which indicates the as-synthesized In2O3 microstructures is polycrystalline. However, it seems that there is no diffraction circle of Mo element, which is possibly due to the low concentration of Mo element in the sample.
Fig. 4 (a) TEM image of Mo3In nanosheets. (b) HRTEM image of Mo3In. (c and d) The enlarged HRTEM images of the marked areas, and (e) the corresponding SAED pattern. |
In order to determine the surface elements and chemical states of Mo-loaded In2O3 sample, the XPS measurements were performed on the Mo3In microstructures. The XPS spectra were calibrated with respect to the binding energy of the C 1s peak at 284.6 eV and deconvolution with the Casa XPS software. Fig. 5(a) illustrates XPS survey spectra of Mo3In microstructures, the elements of In, N, O and Mo can be clearly detected in the sample. Fig. 5(b) exhibits the high resolution XPS spectrum of In 3d state, which indicates the peaks located at 443.78 eV and 451.38 eV correspond to the In 3d5/2 and In 3d3/2, respectively. The peak separation between In 3d5/2 and In 3d3/2 is 7.6 eV, which suggests that In element exists principally in the form of In3+ in sample. From the XPS spectra of O 1s in Fig. 5(c), two peaks centered at 529.28 eV and 530.98 eV can be observed in the sample. The peak located at 529.28 eV can be assigned to the lattice oxygen in the as-synthesized product structure embraced by indium and molybdenum, and the peak at 530.98 eV can be ascribed to the oxygen defects in the metal oxide regions.32,33 The Mo 3d pectra (Fig. 5(d)) shows two peaks of the binding energy at 232.63 eV and 235.78 eV, which is associated with the Mo 3d5/2 and Mo 3d3/2 on the surface of sample, separately.34,35 Meanwhile, the crystal phase of MoO3 can be further confirmed on account of the two peaks separation of 3.2 eV, and it indicates the successful introduction of MoO3 in the sample, which consists well with the results of XRD and the elemental mapping of EDS.
Fig. 5 XPS spectra of the as-synthesized Mo3In. (a) Full survey scan spectrum, (b) In 3d, (c) O 1s and (d) Mo 3d, respectively. |
Fig. 6 Response of as-prepared gas sensors upon exposure to 100 ppm ethanol at different working temperatures. |
At the same time, the reversibility of Mo-loaded In2O3 gas sensors were also investigated under different operating temperatures, Fig. 7 shows the corresponding resistance curves of sensors to 100 ppm ethanol under different operating temperatures. The results show that the resistance values of all the as-prepared gas sensors decrease sharply after exposure to ethanol gas, and recovery to the initial value when exposed in fresh air, which exhibit excellent reversibility. Fig. S3 (ESI S3†) presents the detailed initial resistance of as-prepared gas sensors under different operating temperature. It is worth noting that the resistance of gas sensors decreased with the increasing of the operating temperature, and the Mo1In gas sensor exhibits the highest resistance than other sensors under different operating temperature.
Fig. 7 Resistance of as-prepared In2O3 gas sensors to 100 ppm ethanol under different operating temperatures, (a) Mo0In, (b) Mo1In, (c) Mo3In, (d) Mo5In. |
The response and recovery time are also important sensing characteristics of a gas sensor. Fig. 8(a) illustrates the response/recovery curves of as-prepared In2O3 gas sensors to 100 ppm ethanol vapor at 185 °C. It can be clearly observed that the response of gas sensor increases fast and reach to the stable value when exposed to ethanol. However, after the pumping ethanol gas away, the sensor response slowly returned to its initial value. At optimized operating temperature (185 °C), the measured response and recovery time for Mo3In sensor is about 11 s and 94 s, respectively. Fig. 8(b) displays the detailed information of response and recovery times for the as-prepared In2O3 gas sensors. From the measured curves, it can be clearly observed that the response time is ranged from 9 s to 12 s for 100 ppm ethanol vapor, whereas the recovery time varied from 68 s to 94 s. The results demonstrate that the response time is much shorter than the recovery time for all the gas sensors. Meanwhile, the response and recovery values as a function of operating temperature to 100 ppm ethanol for all the gas sensors are shown in Fig. S4 (ESI S4†). Compared with the lower temperature, we can find that all the as-fabricated In2O3 gas sensors exhibit faster response and recovery times at higher temperature.
Fig. 8 (a) Dynamic response–recovery behavior of In2O3 gas sensors toward 100 ppm ethanol at 185 °C, (b) response/recovery time of In2O3 gas sensors to 100 ppm ethanol at 185 °C. |
To further evaluate the gas sensing properties of as-prepared sensors, the dynamic response transient characteristics were conducted on In2O3 gas sensors under different concentrations of ethanol (1–800 ppm) at 185 °C, as shown in Fig. 9(a). When exposed to ethanol, the responses of all the gas sensors increase fast with the increasing concentration of ethanol. Meanwhile, it is noteworthy that the Mo3In gas sensor exhibits the highest response compared with others gas sensors, which indicates the enhanced gas sensing properties. Fig. 9(b) illustrates the response plots of In2O3 gas sensors versus ethanol concentration in the range of 1–800 ppm at optimum working temperature. It is obvious that the response values of gas sensors grow with the increasing concentration of ethanol (1–200 ppm). However, the responses of gas sensors exhibit the tendency of plateau as further increase the concentration of ethanol vapour. This phenomenon can be explained as follows: with the increasing concentration of ethanol, the response of gas sensor was determined by the surface reaction rate. Because there are insufficient adsorption sites, the response easily presents the status of saturation, and the similar results have been reported in previous literatures.22,38 Fig. S5 (ESI S5†) displays the real time resistance curves of as-prepared sensors toward different concentrations of ethanol vapour (1–800 ppm). It can be clearly observed that the resistance of the pure and Mo-loaded In2O3 gas sensors drastically decreased upon exposure to ethanol vapour and rapidly increased when the gas was removed. Furthermore, the resistance of Mo3In gas sensor can return to its original value after a response and recovery cycle comparing with Mo0In sensor, which indicates the good stability of Mo3In sensor.
Fig. 9 (a) Dynamic response transient of the gas sensor to different concentrations of ethanol at 185 °C. (b) Responses versus ethanol concentration for In2O3 gas sensors at 185 °C. |
In order to assess the detection limit, the gas sensing experiments were conducted on the as-fabricated gas sensors to low concentrations (50–500 ppb) of ethanol vapour under the optimum operating temperature. Fig. 10 depicts the transient response of gas sensors sequentially exposed to 50 ppb, 100 ppb, 200 ppb, 300 ppb, 400 ppb and 500 ppb ethanol at 185 °C, respectively. The measured responses of all the gas sensors show an obvious increase with the increasing concentration of ethanol. Meanwhile, Fig. S6 (ESI S6†) illustrates the response curves of gas sensors to low concentrations of ethanol, and the measured results demonstrate that the introduction of Mo element can significantly improve the gas sensing performance. Especially, the Mo3In sensor exhibits the highest gas response, and the measured response can reach to 1.5 even for 500 ppb ethanol. In addition, the obtained detection limit of Mo3In sensor can down to 50 ppb, which indicates that the as-prepared Mo3In gas sensor has a potential for lower concentration of ethanol detection.
Fig. 10 Dynamic response curves of as-prepared gas sensors to low concentrations of ethanol (50–500 ppb) at 185 °C, (a) Mo0In, (b) Mo1In, (c) Mo3In, (d) Mo5In. |
The selectivity is another key parameter for gas sensor, which is also crucial for practical application. Fig. 11(a) displays the responses of pure and Mo-loaded In2O3 gas sensors to various gases under the concentration of 100 ppm at 185 °C including ethanol, methanol, methane, carbon monoxide and hydrogen. It is noted that the as-prepared In2O3 gas sensors exhibit higher responses to ethanol compared with other testing gases. Meanwhile, the measured response of Mo-loaded In2O3 gas sensors to ethanol are significantly larger than that of pure In2O3 gas sensor, which prove the gas sensing performances of In2O3 has been effectively enhanced by Mo loading.
Fig. 11 (a) Response of as-prepared In2O3 gas sensors to 100 ppm various gases at 185 °C. (b) The long term stability of In2O3 gas sensors to 100 ppm ethanol. |
For practical applications, gas sensors not only need to present high response and good selectivity to the target gases, but also ensure excellent their long-term reliability. Therefore, the long-term stability experiments were conducted on the as-fabricated In2O3 gas sensors toward 100 ppm of ethanol over a total period of 90 days, as shown in Fig. 11(b). It is clearly shown that the maximal deviations of the responses for all the In2O3 gas sensors are less than 10% toward ethanol, which exhibit the excellent stability of sensors.
CH3CH2OH(gas) ⇌ CH3CH2OH(ads) | (1) |
6O(ads)− + CH3CH2OH(ads) = 2CO2(gas) + 3H2O(gas) + 6e− | (2) |
As shown in the reactions (1) and (2), the trapped electrons are released back to the conduction band of the In2O3. This reaction causes the resistance of the In2O3 gas sensor decrease and induces the gas sensing.
For the Mo-loaded In2O3 microstructures (Fig. 12(a)), the enhancement of gas response can be attributed to the reasons as follows: on the one hand, there is a synergetic effect on gas target due to that both In2O3 and MoO3 are n-type semiconducting metal oxide materials, and this effect has also been found in other composites.43,44 Fig. 12(b) and (c) illustrates the partial enlarged section of the MoO3–In2O3 junction after exposure to fresh air and ethanol, respectively. It is clearly seen that the reactions happened at the section of MoO3 are the same as what on the surface of In2O3, which have a positive effect for the response of gas sensor. On the other hand, the improvement of gas response can be ascribed to the formation of n–n homotype heterojunction structure between In2O3 and MoO3.45–47 As show in Fig. 12(d) and (e), the band gap of In2O3 (Eg = 3.75 eV) is higher than that of MoO3 (Eg = 3.15 eV), and electrons are transported from MoO3 to In2O3, leading to the formation of an accumulation layer and a depletion layer at the interface of In2O3 and MoO3, respectively. The subsequent oxygen adsorption makes the accumulation layer depleted in air, resulting in a further increase of resistance. Compared with pure In2O3 gas sensor, the larger change of resistance for MoO3/In2O3 composite material can be measured upon exposure to fresh air and ethanol, which results in the improvement of the sensing properties.
Furthermore, the high selectivity of gas sensor to ethanol could be explained in the following reasons: for one thing, the stability of compound is greatly affected by the bond energy. The higher the bond energy, the harder the bond breaks. It is well known that the bond strengths of C–H, C–C, CO, H–H and O–H are 411, 345, 748.2, 436, 462 kJ mol−1, respectively,48 which indicates that the ethanol is relatively unstable due to the lowest bond energy of C–C in ethanol. Compared with these detected gases (methanol, methane, carbon monoxide, hydrogen), the higher reducing ability of ethanol results in the significant response. For another thing, many previous works have been reported that the gas sensing response of basic oxides was improved in terms of the reactive functional group or the complex molecular structure such as ethanol.49,50 An electron-liberate theory was used to elucidate the experimental results (for instance, methanol, hydrogen and carbon monoxide). The reactions can be expressed as follows:51,52
3O(ads)− + CH3OH(ads) = CO2(gas) + 2H2O(gas) + 3e− | (3) |
O(ads)− + CO(ads) = CO2(gas) + e− | (4) |
O(ads)− + H2(ads) = H2O(gas) + e− | (5) |
Form the reactions (2)–(5), it is clearly seen that the ethanol gas can release more electrons under the same concentration comparing with other gases, which could be the other way to explain the better selectivity to ethanol.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra02593a |
This journal is © The Royal Society of Chemistry 2017 |