C. Doroftei*a and
L. Leontieab
aAlexandru Ioan Cuza University, Integrated Center for Studies in Environmental Science for North-East Region (CERNESIM), 11 Carol I Blvd, 7000506 Iasi, Romania. E-mail: docorneliug@gmail.com; docorneliu@yahoo.com; Tel: +40 730 719855
bAlexandru Ioan Cuza University, Faculty of Physics, 11 Carol I Blvd, 7000506 Iasi, Romania
First published on 25th May 2017
Powders of five nanosized perovskites, SrMnO3, SrCoO3, GdAlO3, FeMnO3, La0.6Pb0.2Mg0.2MnO3, and four ferrospinels, MgFe2O4, Ni0.5Co0.5Fe2O4, Ni0.5Co0.5Fe1.9Sc0.1O4, Ni0.5Co0.5Fe1.8Sc0.2O4, were prepared by a sol–gel self-combustion technique. The powders were catalytically tested in the flameless combustion of dilute propane at atmospheric pressure. All samples had nanocrystalline structures and the crystallite sizes were in the range of 26–89 nm. Catalytic testing showed a significant dependence of the catalytic performance on the catalyst composition. As experiments revealed, the La0.6Pb0.2Mg0.2MnO3 perovskite catalyst, with a specific surface area of 8.6 m2 g−1, exhibits the best performance in propane conversion, of about 92% at 350 °C. The lowest catalytic efficiency was obtained for FeMnO3 and SrCoO3 catalysts. Different reactivities of active oxygen species involved in the catalytic oxidation reaction determine registered differences in catalytic activity of oxide compounds. The results suggest that the La0.6Pb0.2Mg0.2MnO3 perovskite can be a suitable catalyst for catalytic combustion of dilute propane at low temperatures (below 400 °C).
Recently, considerable attention has been directed towards catalysts based on mixed metal oxides such as perovskite-type compounds, ABO3 (A is usually a rare earth and B is a transition metal),12–16 and ferrospinel-type compounds, AFe2O4 (A is a divalent metal).17–20
The preparation of catalysts with nanosized particles is the key to an efficient catalytic performance. In nanostructured materials, the interface between nanoparticles and surrounding medium plays a more important role than in the bulk materials. Moreover, the strong curvature of nanoparticles due to their small radius leads to an increased number of the structural defects at the nanoparticle surface, enhancing the surface reactivity. Various synthesis methods have been tested to obtain catalyst materials with superior microstructure, e.g. sol–gel,21 coprecipitation,22 or combustion reaction.23 Oliva et al.24 found that the preparation procedure can exert a remarkable influence on the physico-chemical characteristics and catalytic properties of the obtained materials.
In the present work a nonconventional method, sol–gel self-combustion,25 followed by a thermal treatment, was used to prepare low cost catalysts – perovskite and ferrospinel nanopowders. In this processing technology, the heat generated by a rapid exothermic combustion reaction was used for the synthesis reaction of oxide ceramics. The method requires basic equipment and assures a high purity and homogeneous mixing on the atomic scale. The ceramic materials prepared by sol–gel self-combustion have superior properties with respect to those made by conventional methods and are cheaper to produce. We analyzed comparatively the catalytic performances of the obtained nanopowders utilized in the catalytic flameless combustion of the dilute propane. The influence of various parameters such as chemical composition of the catalysts, crystallite size, surface specific area, reaction temperature and conversion degree of the propane has been investigated. The structural and morphological characterization of the materials was performed using X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Brunauer–Emmett–Teller (BET) surface area analysis, Energy Dispersive X-ray spectroscopy (EDX) and X-ray photoelectron spectroscopy (XPS).
Sample symbol | Chemical composition | Heat treatment |
---|---|---|
F1 | MgFe2O4 | 900 °C, 20 min |
F2 | Ni0.5Co0.5Fe2O4 | 900 °C, 4 h |
F3 | Ni0.5Co0.5Fe1.9Sc0.1O4 | 900 °C, 4 h |
F4 | Ni0.5Co0.5Fe1.8Sc0.2O4 | 900 °C, 4 h |
P1 | SrMnO3 | 1000 °C, 7 h |
P2 | SrCoO3 | 1000 °C, 7 h |
P3 | FeMnO3 | 1000 °C, 7 h |
P4 | GdAlO3 | 1000 °C, 7 h |
P5 | La0.6Pb0.2Mg0.2MnO3 | 1000 °C, 2 h |
The crystal structure and phase composition of the samples were analyzed by XRD. X-ray diffraction measurements of the powders were performed at room temperature using a PANALYTICAL X' PERT PRO MPD powder diffractometer with Cu-Kα1 radiation (λ = 0.15405 nm). The XRD patterns were registered between 20 and 80° (2θ) at a rate of 2° min−1. The average crystallite size was estimated based on XRD peak broadening, using the Scherrer equation:28
(1) |
(2) |
Fig. 1 Powder X-ray diffraction patterns of the investigated samples. (*) – Main phases in studied ferrites; (•) – main phases in studied perovskites. |
Sample symbol | Crystalline phases | DXRD (nm) | SBET (m2 g−1) | Pore volume (cm3 g−1) |
---|---|---|---|---|
F1 | Cubic spinel | 41.8 | 4.0 | 0.0060 |
F2 | Cubic spinel | 41.7 | 26.5 | 0.0053 |
F3 | Cubic spinel | 35.2 | 31.7 | 0.0072 |
F4 | Cubic spinel | 34.8 | 32.3 | 0.0089 |
P1 | Hexagonal perovskite | 88.9 | 2.2 | 0.0010 |
P2 | Hexagonal perovskite | 59.9 | 1.9 | 0.0030 |
P3 | Cubic perovskite | 59.2 | 3.2 | 0.0044 |
P4 | Orthorhombic perovskite | 39.6 | 9.8 | 0.0018 |
P5 | Cubic perovskite | 25.8 | 8.6 | 0.0021 |
On the basis of data presented in Fig. 1 and Table 2, the following remarks can be made:
(a) All samples were indexed as perovskite- or ferrospinel-type structures, without presence of any foreign phase;
(b) Irrespective of phase composition, all materials show nanoscale crystallinity. The average crystallite size, DXRD, was found to be in the range of 26–89 nm. The smallest crystallites were identified in La–Pb–Mg manganite perovskite powder;
(c) The average crystallite size decreased by scandium incorporation in Ni–Co ferrite (F3, F4 samples). This may be due to a structural disorder induced by the larger Sc-ions, which can lead to some delay in the growth of the ferrite crystallites;
(d) The SBET values are smaller for perovskites and ferrites containing only two cations and these results appear to be caused by an effective increase in the degree of crystallinity as a result of the heat treatment. These values are comparable to those reported by other authors,32 for similar chemical compositions.
The microstructure plays a major role in the performance of a ceramic catalyst and for this reason it was examined by SEM. The surface morphology of the nine materials is shown in SEM micrographies given in Fig. 2. As can be seen, the grains have a rounded shape and the pores are not intragranular. These images also show that samples exhibit similar morphologies, being composed of aggregates of nanograins with irregular shapes and sizes. The images also reveal the presence of large interaggregate pores.
The surface elemental composition of the materials was inspected by EDX analysis. In Fig. 3 the EDX spectra for four catalyst materials are given and their elemental compositions are summarized in Table 3. Each provided composition represents the mean value of three determinations at different points of each sample. One can remark that the chemical composition of the samples is close to the nominal one, i.e. the M/Mt (see Table 3) ratios are close to the theoretical values given in parenthesis. This is proof of the homogeneous distribution of the elements in the solids prepared by sol–gel self-combustion technique.
Fig. 3 EDX spectra for MgFe2O4 (F1), Ni0.5Co0.5Fe1.8Sc0.2O4 (F4), SrMnO3 (P1) and La0.6Pb0.2Mg0.2MnO3 (P5). |
MgFe2O4 | GdAlO3 | SrMnO3 | SrCoO3 | Ni0.5Co0.5Fe1.8Sc0.2O4 | La0.6Pb0.2Mg0.2MnO3 |
---|---|---|---|---|---|
a Mt is total amount of metallic composition on the surface.b In parenthesis are given theoretical values. | |||||
O (at%) 54.44 | O (at%) 64.18 | O (at%) 62.11 | O (at%) 60.80 | O (at%) 49.39 | O (at%) 63.85 |
Mg (at%) 15.08 | Gd (at%) 17.82 | Sr (at%) 21.50 | Sr (at%) 20.84 | Ni (at%) 8.09 | La (at%) 11.61 |
Fe (at%) 30.48 | Al (at%) 18.00 | Mn (at%) 16.39 | Co (at%) 18.36 | Co (at%) 9.82 | Mn (at%) 18.04 |
Mg/Mt 0.33 (0.33) | Gd/Mt 0.5 (05) | Sr/Mt 0.56 (0.5) | Sr/Mt 0.53 (0.5) | Sc (at%) 3.34 | Mg (at%) 4.02 |
Fe/Mt 0.67 (0.66) | Al/Mt 0.5 (0.5) | Mn/Mt 0.44 (0.5) | Co/Mt 0.47 (0.5) | Fe (at%) 29.36 | Pb (at%) 2.47 |
Ni/Mt 0.16 (0.17) | La/Mt 0.3 2 (0.3) | ||||
Co/Mt 0.19 (0.17) | Mn/Mt 0.50 (0.5) | ||||
Sc/Mt 0.07 (0.07) | Mg/Mt 0.11(0.1) | ||||
Fe/Mt 0.58 (0.60) | Pb/Mt 0.07 (0.1) |
The XPS technique was used to distinguish the oxidation state of the cations present on the surfaces. Among the studied ferrites are presented the XPS spectra of the Ni0.5Co0.5Fe1.8Sc0.2O4 ferrite and among the studied perovskites are presented the XPS spectra of the La0.6Pb0.2Mg0.2MnO3 perovskite. Fig. 4(a) and (b) show the Fe 2p and Sc 2p, respectively, XPS spectra of Ni0.5Co0.5Fe1.8Sc0.2O4 ferrite. However, the analyses of Fe 2p spectra are relatively complex for ferrites. The divalent Fe 2p3/2 peak at 709.5 eV and the trivalent Fe 2p3/2 peak at 711.2 eV are respectively associated to satellite peaks at 715.5 eV and 719.0 eV.19,33–35 In the case of the sample with Sc0.2 the observed Fe 2p3/2 peaks with binding energies (BE) between 711.2 eV and 713.0 eV, and the associated satellite at around 716.3 eV and 720.0 eV (Fig. 4a), confirm the predominance of Fe3+ and a small fraction of Fe2+ present on the sample surface.19,35,36 The observed BE shifts can be attributed to the different surroundings of the Fe3+ ions in the A and B sites and of the Sc3+ ions (Fig. 4b) in the B (octahedral) site within the ferrite structure.
Fig. 5(a) and (b) show the Mn 2p and La 3d, respectively, XPS spectra of La0.6Pb0.2Mg0.2MnO3 perovskite. The La 3d level is characterised by a double peak for each components (La 3d3/2 and La 3d5/2). The Mn 2p peak was decomposed in 2 components. The full width at half maximum (FWHM) of which were imposed to be equal: a component at 653.6 attributed to Mn 2p1/2 and a component at 641.9 attributed to Mn 2p3/2.37 The binding energies of the elements present in the parent perovskite (LaMnO3) reported by Arendt et al.38 are the following: 641.9 eV for Mn 2p3/2, 834.0 eV for La 3d5/2, 851.0 eV for La 3d3/2, 529.1 eV for O(I) 1s and 530.6 eV for O(II) 1s. The binding energies of the elements present in the La0.67Pb0.33MnO3 reported by Kowalik et al.39 are the following: 641.1 eV for Mn3+ 2p3/2, 643.2 eV for Mn4+ 2p3/2, 645.7 eV for Pb 4p3/2 and 2.02 for the Mn3+/Mn4+ ratio. The binding energies of the perovskite catalyst used by us (La0.6Pb0.2Mg0.2MnO3) are characterised by values very close to those reported above: 641.5 eV for Mn3+ 2p3/2, 643.1 eV for Mn4+ 2p3/2, 644.9 eV for Pb 4p3/2, 653.1 eV for Mn3+ 2p1/2, 654.5 eV for Mn4+ 2p1/2, 834.2 eV for La 3d5/2 (838.4 eV for satellite), 850.9 eV for La 3d3/2 (855.2 eV for satellite) and 1.40 for the Mn3+/Mn4+ ratio.
C3H8 + 5O2 = 3CO2 + 4H2O. | (3) |
In one of these stages catalyst contribution occurs, which will speed up the process of combustion through its intervention from time to time, until all residues of hydrocarbon species are consumed, finally yielding CO2 and H2O.
Several repetitions of tests led to similar results, thus indicating reproducibility of actual experimental data. Some of these results were published in previous articles.30,40
Results showing the temperature dependence of propane conversion in its combustion reaction over all catalysts are presented in Fig. 6. The catalysts exhibited substantial differences in catalytic activity, in the temperature range of 200–400 °C. The conversion data in Fig. 6 suggest a significant influence of the chemical composition of the catalyst on the propane conversion at different temperatures. It should be noted that no catalytic activity was observed at temperatures below 100 °C. Moreover, the catalytic activity of SrCoO3, GdAlO3 and FeMnO3 in propane combustion reaction started at temperatures over 200 °C and temperatures above that level had rather limited influence on their activity.
Among the nine catalysts, the La0.6Pb0.2Mg0.2MnO3 perovskite showed the highest propane combustion activity at low temperatures (below 350 °C). This catalyst was able to convert 50% of propane at temperature of 224 °C and 90% at 320 °C. The high improved catalytic activity may be attributed to the very small crystallites (26 nm), as well as to the oxygen vacancies generated by the presence of both manganese ions with variable valence,41,42 fact confirmed by us by analyzing XPS spectra in Fig. 5a. The partial substitution of La3+ ions by lower valence ions (as Pb2+–Mg2+) in LaMnO3 perovskite leads to the oxidation of Mn3+ to Mn4+ and the formation of oxygen vacancies (active sites for oxygen adsorption).41,42 The oxygen vacancies are essential for the adsorption/dissociation of oxygen molecules during the catalytic oxidation reaction and strongly affect the catalytic activity of the catalyst. More oxygen vacancies involve a larger density of adsorbed oxygen species (O−, O2−, O2−), weakly anchored on the catalyst surface, which favors the VOC oxidation. The larger the number of oxygen ions adsorbed, the faster the gas oxidation reaction would be.
From Fig. 6 one can also remark that SrMnO3 perovskite and Ni0.5Co0.5Fe1.8Sc0.2O4 ferrite show similar catalytic activities in the temperature range 150–350 °C, even if these catalysts display different compositions and crystallographic structures. Both catalysts can convert 50% of propane in CO2 and H2O at the same low temperature, of about 240 °C. Moreover, at 350 °C a high conversion degree of propane, of 88–89%, was obtained over the two catalysts.
Even at low conversions, CO was not observed among the final products and this indicates that propane was completely converted to CO2 and H2O.
The less efficient catalytic performance in propane conversion was registered for SrCoO3 (32% conversion rate at 500 °C) and FeMnO3 (13% conversion rate at 500 °C), although our previous work40 showed that these perovskites exhibit high catalytic activity towards acetone conversion. The reasons for such a selective catalytic activity of SrCoO3 and FeMnO3 are not yet clear. A dependence of activity on the surface area was not found. Other factors, such as structural defects or oxygen mobility, are likely to control the catalytic activity of oxide catalysts.
It is interesting to note, from the results presented in Fig. 6, that the La0.6Pb0.2Mg0.2MnO3 catalyst, which shows the highest propane combustion activity at low temperatures, is a pure cubic perovskite as is the FeMnO3 catalyst, which exhibits very low propane combustion activity. This suggests that the high catalytic activity of the first may be related to the presence of the structural defects (oxygen vacancies) created by the decreasing crystallite size (Table 2).
The main indicator of catalytic activity of a given catalyst is typically temperature T50 – the temperature required for 50% conversion of a gas. At T50 temperature the catalytic activity is sufficiently high and the interactions between catalyst surface and reactants are intense. The lower this parameter is, the higher the activity of the catalyst is. In Table 4 the values of T50 and T90 (the temperature required for 90% propane conversion) for all catalysts are listed. The T50 and T90 temperatures for the most active catalyst, La0.6Pb0.2Mg0.2MnO3, are much lower than those for the other catalysts. As present studies revealed, the degree of propane conversion for SrCoO3 and FeMnO3 perovskite catalysts is smaller than 50%. The catalytic performance of La0.6Pb0.2Mg0.2MnO3 catalyst in combustion reaction of propane is comparable to that of the Pt/Al2O3 noble metal catalyst, which could achieve 50% conversion of propane at 325 °C and 90% at 400 °C.43
Symbol | T50 (°C) | T90 (°C) | Conv400 (%) | Reaction ratea (μmol s−1 m2) | Activation energyb (kJ mol−1) |
---|---|---|---|---|---|
a Reaction rate at low conversion per unit surface area of catalyst.b Apparent activation energy for low conversions. | |||||
F1 | 311 | — | 76 | 8.14 × 10−2 | 75 |
F2 | 300 | 418 | 86 | 4.57 × 10−2 | 82 |
F3 | 267 | 432 | 88 | 4.66 × 10−2 | 65 |
F4 | 240 | 380 | 90 | 5.53 × 10−2 | 50 |
P1 | 240 | 400 | 90 | 9.8 × 10−2 | 31 |
P2 | — | — | 26 | 3.8 × 10−2 | 48 |
P3 | — | — | 8 | 6.1 × 10−2 | 80 |
P4 | 438 | — | 35 | 7.8 × 10−2 | 71 |
P5 | 224 | 320 | 92 | 11.0 × 10−2 | 28 |
It can be assumed that the catalytic combustion of propane vapor takes place in the presence of excess oxygen. The apparent activation energies (Ea) for the catalytic reactions were calculated by means of the Arrhenius-type plot of the natural logarithm of the reaction rate (k) at very low conversion, below 20%, versus inverse temperature (1/T).44–47 The Arrhenius equation can be given in the form:44,48
k = Aexp(−Ea/RT) | (4) |
Table 4 also includes the values of the kinetic parameters (apparent activation energy, Ea, and reaction rate, k) for propane oxidation over the nine catalysts. Reaction rates are normalized to the BET surface area, in order to compare the specific catalytic activities of the catalysts. One can observe that the normalized reaction rate changes from 3.8 × 10−2 μmol (s−1 m−2) to 11 × 10−2 μmol (s−1 m−2), in dependence of catalyst composition. The highest value of the reaction rate [11 × 10−2 μmol (s−1 m−2)] was obtained for propane combustion over La0.6Pb0.2Mg0.2MnO3 catalyst, which proved the best propane conversion rate, of 92%, at 350 °C (see Fig. 6).
In Table 4 one can observe the wide variation in determined activation energies from 28 kJ mol−1 to 85 kJ mol−1. The smallest value (28 kJ mol−1) of the activation energy was registered for La0.6Pb0.2Mg0.2MnO3 catalyst, for which the reaction rate was the highest. The differences observed between the activation energies of the nine catalysts allow one to speculate that the nature of the catalytic sites differs from one catalyst to another. We mention that the values of the kinetic parameters provided here are comparable to those presented by other authors for other oxides and VOCs.49,50
The present study suggests that La0.6Pb0.2Mg0.2MnO3 perovskite catalyst can be a promising candidate to substitute highly expensive noble metal catalysts used in propane combustion. Further investigations of other ferrite and perovskite compositions are required, in order to find new catalyst compositions with better performances.
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