Jifang Zhanga,
Ivette Sallesb,
Sam Peringc,
Petra J. Cameronc,
Davide Mattiaa and
Salvador Eslava*a
aDepartment of Chemical Engineering, University of Bath, Bath, UK. E-mail: s.eslava@bath.ac.uk
bDepartament d'Enginyeria Química, Biològica i Ambiental, Universitat Autònoma de Barcelona, Bellaterra 08193, Spain
cDepartment of Chemistry, University of Bath, BA2 7AY, UK
First published on 13th July 2017
In this work we report the production of nanostructured WO3 photoanodes for solar water splitting produced via anodisation using for the first time citric acid (CA), a safer and more environmentally friendly alternative to fluoride-based electrolytes. Photoelectrochemical solar water splitting has shown potential as a renewable method for hydrogen production, a key ingredient to advance the de-carbonisation of our economy. Many methods to produce WO3 photoanodes are time-consuming and require high temperatures and/or toxic chemicals, such as fluoride-based electrolytes. Here we report on a systematic investigation of the anodisation of tungsten using CA to establish a relation between (i) anodisation parameters (current, time and electrolyte), (ii) the resulting nanostructured morphology and (iii) its performance as a photoanode for water splitting. Characterisation was carried out by X-ray diffraction, scanning electron microscopy, linear sweep voltammetry, and ultraviolet-visible spectroscopy. After optimisation, the obtained WO3 photoanodes produced a photocurrent of 0.88 mA cm−2 at 1.0 V vs. Ag/AgCl in 0.5 M aqueous H2SO4 under AM1.5 solar irradiation. At low applied potentials (below 0.67 V vs. Ag/AgCl), closer to practical conditions, the photoanodes produced in CA outperformed a conventional counterpart made using a NH4F electrolyte. The CA-anodised photoanodes also showed higher stability, retaining 90% of their activity after 1 h of chopped solar illumination. This work demonstrates the promise of anodisation in citric acid as an efficient and more sustainable method for the production of WO3 photoanodes for solar water splitting.
An ideal anodising electrolyte for the formation of photoanodes needs to assist the oxidation of the top surface of the precursor metal foil under an electric field and promote a morphology and porosity that eventually enhance the photoresponse. Citric acid (CA, C6H8O7) is known for its chelating properties and is widely used to soften water due to its ability to bind metals.16 It is also used as a structure-directing agent in solution-based synthesis methods.17,18
Here, we demonstrate for the first time that CA offers a sustainable, fast and effective replacement of fluoride-containing electrolytes for the anodisation of tungsten foil and the preparation of nanostructured WO3 photoanodes for solar water splitting. We report the results of different anodising conditions using CA and compare the performance of the resulting photoanodes with that using NH4F as electrolyte. The comparison is made by analyses of their structural as well as photoelectrochemical properties, including photocurrent density under solar simulation measured by linear sweep voltammetry (LSV), applied bias photon-to-current efficiency (ABPE), and incident photon-to-current conversion efficiency (IPCE). The stability of the photoanodes is also tested.
Incident photon-to-current efficiency (IPCE) measurements were performed from 300 to 500 nm with the same light source and a triple grating Czerny-Turner monochromator. The intensity of monochromatic light was measured at the working electrode position with a SEL033/U photodetector (International Light Technologies). The values of IPCE were then calculated using the formula below:
Photoelectrochemically active surface area (PECSA) values were calculated by measuring double layer capacitances with cyclic voltammetry. Potential was scanned at rates from 5 to 160 mV s−1 in a window of 0.2 V around open-circuit potential. The active surface area was then calculated using equation: PECSA = CDL/CS,19 where CDL is the slope for the fitted line plotted from measured currents against scanning rates, and CS (specific capacitance) took the value of the unit area CDL for a photoanode that has compact oxide layer produced from a controlled weak anodisation. The same electrochemical and light irradiation setup used for photocurrent density measurements was also used herein.
The morphology of WO3 films on the tungsten foil surface after anodisation was examined by FESEM. In the H2O solution, the CA-assisted anodisation etched the tungsten foil into a canyon-like nanostructure with valleys and corrugated WO3 walls and rods occupying approximately 70% of the area (Fig. 1a and b). This differs from the commonly seen WO3 mesoporous mesh-like structures observed after anodisation in fluoride-containing media.9,11–13 The height of the nanostructured valleys is estimated to be around 500 nm, below which there is a thin, compact layer of WO3, which adds up to a total thickness of ca. 3.7 ± 1.5 μm (Fig. S1a, ESI†). The width of the walls and rods are between 100 and 200 nm. It is worth noting that their corrugated features should allow for stronger light scattering and absorption, as has been demonstrated in WO3 photoanodes with helical nanostructure produced with oblique angle deposition.22
Fig. 1 Representative FESEM micrographs of WO3 photoanodes anodised in CA/H2O at 0.1 A for 30 min (a, b), in CA/NMF/H2O at 0.015 A for 30 min (c, d), and in NH4F/NMF/H2O at 40 V for 6 h (e, f). |
The etching of the tungsten foil top surface during the anodisation in CA/H2O was investigated at different times by FESEM to understand the formation of the canyon-like nanostructure. First, a compact layer of tungsten oxide is formed under electrochemical oxidation, where cracks appear due to the difference in density of the oxide layer compared to tungsten, inducing strong local stresses (Fig. S2a†). Next, field-assisted dissolution starts to play an important role in the vicinity of the cracks, rendering the formation of holes of several hundred nanometres across (Fig. S2b†). The relatively compact oxide is then carved into nanowalls/nanorods (Fig. S2c†). The existence of nanorods is a result of horizontal dissolution as demonstrated by the “natural bridges” between two nanorods on the top right corner of Fig. 1a inset. Extended anodisation time can cause total dissolution of tungsten foil and hence a less effective working area. (Fig. S2d†). The morphological migration observed here is akin to the formation mechanism proposed by Chai and co-workers using oxalic acid anodisation, although they obtained a different porous structure consisting of spherical voids.23
The morphology can also be controlled by changing the anodisation current. Results for a series of specimens anodised at different current values (0.05, 0.08 and 0.10 A) for 30 min indicate further features in the formation of the WO3 layer (Fig. 2). When anodised at 0.05 A, cracks (deep valleys) dominate the morphology of the layer, which appears to be rougher and with a less uniform porosity (Fig. 2a). At 0.08 A, more shallow valleys spread over the majority of the surface, with relatively limited flat domains (Fig. 2b). Anodisation at 0.10 A obtains the most uniform porosity and finer features (Fig. 2c). Above 0.10 A, large cavities up to 100 μm arise due to pitting corrosion (Fig. 2d). The higher porosity gained from nanorods/nanowalls compared to other structures is beneficial for its photoresponse.
Fig. 2 FESEM micrographs of photoanodes after anodisation in CA/H2O for 30 min at 0.05 A (a), 0.08 A (b), 0.10 A (c) and 0.15 A (d). |
The morphology of CA-anodised films was found to depend also on the choice of solvents. When anodised in CA/NMF/H2O, a different morphology was obtained where nanowires of ca. 50 nm in diameter with different lengths and random orientation are predominant (Fig. 1c and d). This indicates that the high dielectric constant of NMF solvent compared to water has an effect on the final morphology.
For comparison to literature, we anodised the same tungsten foil in NH4F/NMF/H2O and obtained a worm-like porous morphology (Fig. 1e and f), as reported in the literature, different to the canyon-like nanostructure or the nanowire structures obtained with CA.10 Cross sectional FESEM micrographs show that the thicknesses of the films under study are ca. 5.8 ± 1.7 μm for CA/NMF/H2O anodised film and ca. 7.4 ± 2.7 μm for NH4F/NMF/H2O anodised film (Fig. S1b and c†). Therefore, CA has a similar etching capability with NH4F, despite the citrate ligand being bulkier.
Fig. 3 shows the XRD patterns of anodised films after calcination. The phases of the oxide layer in all cases are monoclinic (JCPDS no. 43-1035), which is the typical phase encountered upon various anodisation methods10,12–14,24 and has proved to be superior to other phases including orthorhombic and hexagonal in photocatalysis.25 Despite the fact that calcination temperature and dwell time are the same, the oxide formed using NH4F as electrolyte has preferential orientation along (−222)/(222), which was also observed elsewhere and found to be the most stable orientation during aging tests.10,26 Notably, the calcination step after anodisation is essential because for uncalcined photoanodes, the oxide formed has poor crystallinity and is not photoresponsive (see Fig. S3†).
Kubelka–Munk conversion of UV-visible diffuse reflectance spectroscopy of anodised films after calcination is shown in Fig. 4. All anodised films show the WO3 bandgap absorbing at wavelengths below 450 nm. For wavelengths above 450 nm, the NH4F/NMF/H2O anodised films absorb more light, which could be due to F doping originated from the electrolyte, as observed in F-doped TiO2 powders.27 Lower, but still evident is the absorption at those high wavelengths in CA/H2O and CA/NMF/H2O films, which could be due to minor carbon doping from CA or NMF. Although the Kubelka–Munk conversion compensates for specular reflectance, this cannot be completely ruled out in these measurements.
Anodised films were tested for photoelectrochemical water splitting. The photocurrent densities under solar illumination measured on films are found to be optimal when anodised at 0.1 A for 30 min in CA/H2O and 0.015 A for 30 min in CA/NMF/H2O (Fig. S4†). Fig. 5a shows representative LSV curves of these optimised WO3 films, with or without solar illumination in a three-electrode system. In spite of differences in WO3 thickness between the CA/H2O- and the CA/NMF/H2O-anodised photoanodes (3.7 ± 1.5 vs. 5.8 ± 1.7 μm, resp.), they show similar performance: the net photocurrent densities measured at 1.0 V vs. Ag/AgCl in 0.5 M H2SO4 are 0.88 mA cm−2 and 0.77 mA cm−2, respectively. This could be assigned to a stronger light scattering effect in the corrugated canyon-like nanostructure (formed in CA/H2O) compared to the thin nanowires (formed in CA/NMF/H2O). Another cause is that the ordered structure favours a more facile charge collection between the oxide and the metal basis than the randomly oriented nanowires. These values are comparable with published data for fluoride-based anodisations,12,13,24 while using a more benign electrolyte. The film prepared with NH4F/NMF/H2O, used here as a competitive benchmark, showed a higher photocurrent at 1 V vs. Ag/AgCl. Accordingly, ABPE values show higher efficiencies below 0.67 V vs. Ag/AgCl for CA-anodised samples (Fig. 5b). These differences can be ascribed to their different morphology and crystal orientation, observed by FESEM and XRD, which could affect their light absorption, charge transfer efficiency, and amount of surface states. One should note that a higher response at lower onset potential can be advantageous for tandem PEC cells working with little or no applied potentials.
The trends from LSV measurements were further confirmed by IPCE measured at 0.55 V and 1 V vs. Ag/AgCl (Fig. 6a). Photoanodes prepared using CA have similar performance at both conditions and at all wavelengths. When NH4F was used, the response was not as high as using CA at 0.55 V vs. Ag/AgCl, which is consistent with the photocurrent and ABPE results in Fig. 4. Tauc plot based on IPCE spectra at 1 V vs. Ag/AgCl shows estimated band gaps of about 2.7 eV for all three photoanodes (Fig. 6b). It is notable that at 1 V vs. Ag/AgCl there is an IPCE maximum between 350 and 420 nm, centred at 375 nm, for WO3 prepared in NH4F/NMF/H2O. This IPCE maximum is not present at 0.55 V vs. Ag/AgCl for the same film. This agrees with and confirms the higher photocurrent density observed in LSV measurements at higher applied potentials.
The stability of WO3 photoanodes was tested at 1 V vs. Ag/AgCl in 0.5 M H2SO4 solution for 60 min with 6 min cycles of light chopping (Fig. 7). The photoanode anodised in CA/H2O shows a decay of 0.14 mA cm−2 in photocurrent density within the first two cycles, which can be attributed to photoelectrochemical instability caused by corrosion from accumulating holes at electrode–electrolyte interface.27 After two cycles, the decay slows down and, overall, 69% of its initial stability is retained. For the CA/NMF/H2O anodised sample, 90% of its initial photoresponse is maintained after the test. We attribute this superior result to its morphology consisting of thin nanowires having a higher photoelectrochemically active surface area (3.8 cm2 vs. 1.7 cm2), which is in favour of faster charge transfer. This leads to less accumulation of holes at the semiconductor–liquid junction and thereby higher photoelectrochemical stability.28 On the other hand, for the sample anodised in NH4F/NMF/H2O, poorer stability is observed. The photocurrent density suffers from gradual decline throughout the amount of time being tested, meaning a low photoelectrochemical stability. In addition, the photocurrent densities cannot reach its previous level after each dark period, which represents poor chemical stability. The photocurrent density is almost halved (53%) after one hour. Therefore, the stability test shows a clear advantage of CA-anodised photoanode over the fluoride-anodised photoanode.
The performance of several porous anodic WO3 films is listed in Table 1 along with their synthesis and characterisation conditions. The nanowalls/nanorods structures formed here by CA anodisation in aqueous solution bear much resemblance to Ng's work where corrugated nanorods of 450 nm in height were obtained using Na2SO4 and NaF as an electrolyte.30 Moreover, the reported formation process is similar to that observed herein, which proves the success of CA as an effective electrolyte to replace fluorides. Fluoride-free anodisations have been explored in other works, with the formation of WO3 layers with different morphologies and dimensions. For example, a slow growth of a “nanosponge” was achieved in a 10 wt% K2HPO4/glycerol electrolyte.15 The thickness was up to 8.7 μm for a long 26 h anodisation. A 7.5 μm film of WO3 nanotubes was reported for 0.2 M NH4NO3/ethylene glycol by Wei et al.14 The plateau photocurrent density under solar irradiation was 2.5 mA cm−2 in the presence of HCOONa as a hole scavenger. More ordered and higher-aspect-ratio nanotubes were also recently formed anodising in molten H3PO4, although no photoresponse was reported.31 To the best of our knowledge, the present work is the first to report the formation of WO3 nanostructures using CA.
Anodising media | Anodising voltage and time | Morphology | Phase | Electrolyte | J (mA cm−2) at 1.23VRHE | Onset (V) vs. RHE | Light source and intensity |
---|---|---|---|---|---|---|---|
a Photocurrent densities and onset potentials listed were approximatively read on figures from references. | |||||||
80 v% NMF/20 v% H2O/0.05 wt% NH4F10 | 40 V, 6 h | Crispy surface crust | Monoclinic | 1 M H2SO4 | 3.6 | 0.5 | AM1.5, 300 mW cm−2 |
1.5 M HNO3/40 mg NH4F24 | 30 V, 4 h | Triple-layered | Monoclinic | 0.5 M Na2SO4 | 0.9 | 0.4 | Xe lamp, 100 mW cm−2 |
0.1 M NaF12 | 60 V, 24 h | Mesh-like | Monoclinic | 0.1 M HCl | 0.75 | 0.45 | AM1.5, 100 mW cm−2 |
1 M Na2SO4/0.5 wt% NaF29 | 50 V, 30 min | Mesh-like | n.d. | 0.5 M H2SO4 | 1.0 | 0.6 | Xe lamp λ > 400 nm, 100 mW cm−2 |
0.1 M Na2SO4/0.5 wt% NaF13 | 50 V, 30 min | Mesh-like | Monoclinic | 0.1 M KH2PO4 + KOH (pH 7) | 0.9 | 0.7 | AM1.5, 100 mW cm−2 |
0.2 M NH4NO3/ethylene glycol14 | 10 V, 35 min | Nanochannel | Monoclinic | 0.5 M Na2SO4 + 0.1 M HCOONa | 2.5 | 0.52 | AM1.5, 100 mW cm−2 |
0.1 M CA (this work) | 0.1 A 30 min | Nanowalls/nano-rods | Monoclinic | 0.5 M H2SO4 | 0.88 | 0.5 | AM1.5, 100 mW cm−2 |
Footnote |
† Electronic supplementary information (ESI) available: FESEM micrographs, XRD patterns and photocurrent density measurements. See DOI: 10.1039/c7ra05342h |
This journal is © The Royal Society of Chemistry 2017 |