Yun-Fei Jiaa,
Yuan-Yuan Cuia,
Fu-Zhen Xuan*a and
Fuqian Yang*b
aKey Laboratory of Pressure System and Safety, MOE, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, People's Republic of China. E-mail: fzxuan@ecust.edu.cn
bMaterials Program, Department of Chemical and Materials Engineering, University of Kentucky, Lexington, KY 40506, USA. E-mail: fyang2@uky.edu
First published on 17th July 2017
Experiments are performed on fused silica, Si, and duplex stainless steel to examine whether the CSM (continuous stiffness indentation) method will provide approximately the “same” results of contact modulus and indentation hardness as those measured from the quasi-static single loading–unloading indentation. The experimental results show that the elastic modulus measured by the CSM method is compatible with that by the quasi-static loading–unloading method for hard materials, while there exists a percentage difference of ∼21.3% between the smallest value and the largest vale of the measured indentation hardnesses from the CSM method for fused silica and a percentage difference of ∼15.3% between the hardnesses measured by the CSM method and the single indentation for duplex stainless steel. The large percentage difference suggests that the indentation hardness measured by the CSM method may not be compatible with that measured by the quasi-static loading–unloading method for hard materials. The finite element results reveal the percentage difference between the indentation hardness at the wave peak and that at the wave valley for the CSM method increases with the increase of the ratio of elastic modulus to yield stress.
The most important feature of the CSM method is the continuous evaluation of the contact modulus and indentation hardness during loading.3 Using the result of Durst et al.12 from the CSM method, Pharr et al.3 revealed the significant difference of the indentation hardnesses between those measured from the CSM method and those from the single loading–unloading indentation method for small indentation loads, and similar indentation hardnesses for the indentation depth larger than or equal to 600 nm. Pharr et al.3 examined the effect of small displacement oscillation used in the CSM method on the indentation hardness and contact modulus of a (100) copper single crystal, and observed that the larger the displacement oscillation, the smaller is the indentation load needed for the same average indentation depth. They suggested that there are potential sources of error in the use of the CSM method; (1) the measured indentation load and displacement due to the small displacement oscillation may not be the peak indentation load and depth, (2) the calculated stiffness is underestimated, and (3) the load increment during dynamic unloading may be larger than the resultant applied load. Recently, Guillonneau et al.4 extended the CSM method and the second harmonic method to the measurement of the mechanical properties of thin poly(methylmethacrylate) (PMMA) layers on silicon wafers, and observed the substrate effect on the measurement. All of these have raised a question whether the contact modulus and indentation hardness measured from the CSM method are compatible with those from the single loading–unloading indentation method. It is worth mentioning that Yang et al.13 performed cyclic indentation of Al, using flat-ended indenter, and observed that the penetration rate increases with the increase of the amplitude of the cyclic load for the same mean indentation load. They also observed the energy dissipation for the each cyclic loading–unloading cycle, which increases with the increase of the amplitude of the cyclic load. They did not analyze the variations of contact modulus and indentation hardness.
Considering the use of nanoindentation techniques in characterizing the mechanical behavior of materials on various scales, we investigate the indentation behavior of three different materials of fused silica, single crystal silicon and duplex stainless steel by the single loading–unloading indentation method and the CSM method. The study is focused on whether both techniques will provide approximately “same” results of contact modulus and indentation hardness.
Nanoindentation tests were performed on a nanoindenter (Agilent Nano Indenter G200, Agilent Technologies Inc., Santa Clara), using a Berkovich indenter with the tip radius less than 40 nm.14 Two indentation methods were used; one is the quasi-static single loading–unloading indentation, and the other is the CSM method. The depth-control indentation was used in the CSM method with the maximum indentation depth being 800 nm. The cyclic displacement superposed on the primary loading was 2 nm. The study was focused on the effects of the strain rate () of the primary loading and the frequency (f) of the cyclic displacement on the contact modulus and the indentation hardness. The strain rate of the primary loading was in the range of from 0.005 to 0.2 s−1, and the frequency of the cyclic displacement was in the range of 10 to 75 Hz.
The load-control indentation was used for the quasi-static single loading–unloading indentation. The maximum indentation loads for each individual material were determined for the results of the CSM indentation at the indentation depth of 800 nm. The strain rates for the quasi-static single loading–unloading indentation were the same as those used in the CSM indentation for the same materials in order to compare the measured contact modulus and indentation hardness. The corresponding loading times were 200, 100, 20, 10 and 5 s, corresponding to the strain rates of 0.005, 0.01, 0.05, 0.1 and 0.2 s−1 for the primary loading in the CSM indentation, respectively. For all the indentations, the holding time at the peak load was 15 s. From the unloading curves, the contact modulus of the indented material was calculated. The results reported in the work are the average values of more than ten indentations.
Fig. 1 Loading–unloading curves of the single quasi-static loading–unloading indentation for different strain rates; (a) fused silica, (b) Si, and (c) duplex stainless steel. |
From Fig. 1 and Poisson's ratios of 0.18, 0.18 and 0.25 for fused silica, Si, and duplex stainless steel, respectively, both the elastic modulus and the indentation hardness were calculated. Fig. 2 shows the variations of the elastic modulus and the indentation hardness with the strain rate for all the three materials. There are no significant variations of the elastic modulus and the indentation hardness with the indentation strain rate for all the three materials, suggesting that both the contact modulus and the indentation hardness are relatively independent of strain rate for the strain rate in the range of 0.005 to 0.2 s−1. Note that both the elastic modulus and the indentation hardness have the smallest values for the indentation with the strain rate 0.2 s−1 except the indentation hardness of Si. Using the data in Fig. 2, one obtains the elastic modulus and the indentation hardness of (73.09 ± 0.24, 9.23 ± 0.11), (185.24 ± 2.95, 12.10 ± 0.19), and (232.16 ± 5.87, 3.33 ± 0.04) in the unit of GPa for the materials of fused silica, Si and duplex stainless steel, respectively.
Fig. 2 Variations of elastic modulus and indentation hardness with indentation strain rate for three different materials. |
In the study, the rigid Berkovich indenter with a tip radius of about 40 nm was used. The material of steel was used for the comparison with the analytical models proposed by Etsion and co-workers.19–21 Using the material parameters of yield strength, Y = 1.1 GPa, Young's modulus, E = 231 GPa, and Poisson's ratio, ν = 0.25, the critical interference of ωc and critical load Pc of the sphere are found to be 31 nm and 22 mN, respectively. Using the surface roughness of the steel, the roughness parameters are found to be ρ = 10 μm and σ = 61 nm. The dimensionless critical interference is , and the dimensionless transition load is . Thus, the transition load is Pt = 65 mN, which is larger than the indentation load of 10 mN for the nanoindentation with a spherical tip. Thus, the asperities play an important role in determining the total displacement for shallow indentation according to Etison's model, i.e. the surface roughness has a significant effect on the indentation deformation for shallow indentation. Thus, the analysis is only focused on the elastic modulus and indentation hardness for deep indentation. With the indentation depth of the primary loading larger than 150 nm, the elastic moduli for all the three materials reach individual constants, which can be referred to as the elastic moduli of the corresponding materials. Note that there are still small oscillations for the elastic moduli even with large indentation depth.
Using the “constant” value of the elastic modulus shown in Fig. 4, one can determine the effect of the indentation strain rate on the measurement of elastic modulus. Fig. 5 shows the variation of the elastic modulus with the indentation strain rate for the three materials. For comparison, the elastic moduli measured by the quasi-static single loading–unloading indentation are also included in Fig. 5. For fused silica, the elastic modulus measured by the CSM method first increases slightly with increasing the indentation strain rate and approximately approaches constant for the indentation strain rate larger than or equal to 0.05 s−1. The percentage difference between the smallest value and the largest value of the measured elastic moduli is ∼5%. For the indentation strain rate less than or equal to 0.01 s−1, the elastic modulus measured by the CSM method is smaller than that measured by the quasi-static loading–unloading indentation. On the other side, the elastic modulus measured by the CSM method is larger than that measured by the quasi-static loading–unloading indentation for the indentation strain rate larger than or equal to 0.05 s−1. For Si and duplex stainless steel, the elastic modulus measured by the quasi-static loading–unloading indentation is always larger than that measured by the CSM method for the same indentation strain rate. The maximum percentage difference between the elastic modulus measured by the quasi-static loading–unloading indentation and that measured by the CSM method is less than 3%. This trend suggests that the elastic modulus measured by the CSM method is compatible with that by the quasi-static loading–unloading method for hard materials.
Fig. 6 shows the variation of the elastic modulus measured by the CSM method with frequency for the three different materials with the indentation depth and the indentation strain rate of the primary loading being 800 nm and 0.05 s−1, respectively. In general, the frequency of the small oscillation in the frequency range of 10 to 70 Hz has relatively little effect on the measurement of the elastic modulus by the CSM method for all the three materials. This result suggests that there is little frequency dependence of the elastic modulus measured by the CSM method.
To obtain the “material” hardness, which is depth-independent, the plateau value of the indentation hardness shown in Fig. 7 is used in the analysis. Fig. 8 shows the effect of the indentation strain rate of the primary loading on the indentation hardness. For comparison, the indentation hardnesses measured by the quasi-static single loading–unloading indentation are also included in Fig. 8. It is evident that there exists the dependence of the indentation hardness on the strain rate. Note that all the indentation hardnesses reported in Fig. 8 are the corresponding plateau values of individual indentations, which are independent of the indentation depth. For all the three materials, the indentation hardness measured by the CSM method increases with increasing the indentation strain rate, while the indentation hardness measured by the single loading–unloading indentation decreases with increasing the indentation strain rate. For the single loading–unloading indentation, the constant strain rate, ḣ/h, is used. For the same strain rate, the indentation speed of ḣ increases with increasing the indentation depth, leading to the increase of the acceleration of the indenter. According to Newton's second law, the “true” indentation load applied to the indenter increases with increasing the strain rate, which results in the decrease of the “nominal” indentation hardness. For the CSM method, the mechanism is unclear. The increase trend of the indentation hardness with the strain rate might be due to the dynamic effect associated with local hardening and elastic recovery, which increases the resistance to the penetration of the indenter at deep indentation.
For fused silica, the percentage difference between the smallest value and the largest value of the measured indentation hardnesses from the CSM method is ∼21.3%, showing strong strain-rate effect; the largest percentage difference between the hardness measured by the CSM method and the single indentation is ∼12.2%. It has been reported that there is indentation-induced densification in fused silica.22,23 For the indentation with the CSM method, the densification during the primary loading increases the elastic modulus and the resistance to the penetration of the indenter, which oscillates at a small amplitude. Deschamps et al.24 revealed more than 50% increase in elastic modulus of densified fused silica for a compressive stress of 26.2 GPa. Such a large increase in the elastic modulus can lead to a significant decrease in the contact area and an increase in the indentation hardness. Also, the higher the strain rate, the larger is the elastic deformation due to the dynamic effect. This trend along with indentation-induced densification from primary indentation reduces the contact area and results in the increase in the indentation hardness. The indentation hardness as measured from the CSM thus increases with the increase of the strain rate. It needs to point out that there may exist other mechanisms associated with the change of the indentation hardness of fused silica, such as phase transformation, which requires more detailed study. For Si, the percentage difference between the smallest value and the largest value of the measured indentation hardnesses from the CSM method is ∼12.2%, and the largest percentage difference between the hardness measured by the CSM method and the single indentation is ∼10.5%. For duplex stainless steel, the percentage difference between the smallest value and the largest value of the measured indentation hardnesses from the CSM method is ∼6.5%, and the largest percentage difference between the hardness measured by the CSM method and the single indentation is ∼15.3%. Such large percentage differences suggest that the indentation hardness measured by the CSM method may not be compatible with that by the quasi-static loading–unloading indentation for hard materials. One needs to be cautious when using the CSM to measure the indentation hardness of materials.
Fig. 9 depicts the variation of the indentation hardness measured by the CSM method with frequency for the three different materials with the indentation depth and the indentation strain rate of the primary loading being 800 nm and 0.05 s−1, respectively. In general, the frequency of the small oscillation in the frequency range of 10 to 70 Hz has relatively little effect on the measurement of the indentation hardness by the CSM method for all the three materials. This result suggests that there is little frequency dependence of the indentation hardness measured by the CSM method.
The commercial FEA ABAQUS package was used in the FEM analysis.25 An axisymmetric model was used in the analysis. The material is elastic-perfectly plastic, and Poisson's ratio is 0.25.
Finite element analyses with 125, 500, 4500, 10800 elements were performed for the convergence analysis. The numerical results show that the FE results with 4500 elements are basically the same as those with 10800 elements. Thus, a FEA model, as shown in Fig. 10, consisting of 10800 elements of 4-node bilinear-axisymmetric-quadrilateral element was used. The refinement of meshes was performed near the contact area. The contact condition between the indenter and the substrate is frictionless. The nodes at the axisymmetric axis are constrained in the radial direction, and the nodes on the bottom surface are constrained in all directions.26–28
Fig. 10 Finite element model used for the indentation simulation; (a) fine mesh around the indentation, and (b) overview of the FEM model. |
For an elastic indentation by a rigid, conical indenter, Sneddon29 gave the relationship between indentation load, F, and indentation depth, δ, as
(1) |
For the Berkovich indenter, the value of θ is 19.68°. The elastic constants of E = 73 GPa and ν = 0.25 were used in the simulation. Fig. 4 shows the comparison between the FEM results and the analytical results. The FEM results show that the indentation load is a power function of the indentation displacement with a power of 2, in accord with eqn (1). For the given elastic constants, the ratio of F/δ2 is 138.6 GPa. Using the best curve-fitting to fit the FE results, one finds the ratio of 143.98 GPa. There is only 3.88% (Fig. 11), which suggests the finite element mesh is good enough for the analysis in the work.
During the indentation simulation, a rigid, conical indenter with a half angle of 70.32°, equivalent to the Berkovich indenter, was pushed onto the center of the axisymmetric model with the displacement control. To simulate the small oscillation superposed on the primary loading used in the CSM method, local, quasi-static fluctuations in triangular shape with 10 nm in the amplitude at the indentation depth of 400, 500, 600, and 700 nm were introduced during the simulation. The contact radii and indentation loads at the peak and valley, as shown in Fig. 12, were recorded and used to calculate the corresponding indentation hardness.
Fig. 13 shows the contours of von-Mises stress at the wave peak and wave valley for the local fluctuation at the indentation depth of 400 nm of the primary loading for the indentation on an elastic-perfectly plastic material of E = 232 GPa and σy = 1.1 GPa. It is evident that there exists significant difference of the deformation states between these two indentations even though the amplitude of the fluctuation is much smaller than the indentation depth of the primary indentation. For the indentation at the wave peak, large plastic zone of approximate hemi-sphere is present underneath the indenter. There is a large resistance to the penetration of the indenter onto the material. For the indentation at the wave valley, the plastic zone is present near the contact edge between the indenter and the material. The deformation state for the material directly underneath the indenter is elastoplastic. Such a big difference between the deformation states indicates that there likely exists some difference in the contact area, which is associated with the calculation of the indentation hardness.
Fig. 14 shows the variation of the indentation hardness calculated from the local fluctuations with the indentation depth of the primary indentation for different combination of (E, σy). Generally, the indentation hardness calculated at the wave peak slightly decreases with the increase of the indentation depth of the primary indentation, while the indentation hardness calculated at the wave valley slightly increases with the increase of the indentation depth of the primary indentation. There is an exception for the indentation of the material with the E/σy being 73:3.1. Such a trend reveals the effect of the material properties on the measurement of the indentation hardness from the CSM method. From Fig. 14, it is evident that the percentage difference between the indentation hardness at the wave peak and that at the wave valley increases with the increase of the ratio of E/σy. The least percentage difference of 13.1% between the indentation hardness at the wave peak and that at the wave valley is for indentation of the material with the E/σy being 73:3.1, and the largest percentage difference of 59.6% is for indentation of the material with the E/σy being 232:1.1. Such a big percentage difference suggests that large errors can be introduced for the measurement of the indentation hardness by the CSM method, which is qualitatively in accord with the experimental results shown in Fig. 8. One needs to be cautious in using the CSM method to measure the indentation hardness of materials.
Fig. 14 Variation of the indentation hardness calculated from the local fluctuations with the indentation depth of the primary indentation for different combination of (E, σy). |
(1) There is no significant difference of the SEM images between the indents produced by the CSM method and those by the quasi-static single loading–unloading indentation at the same indentation depth of the primary indentation. The small oscillation superposed on the primary indentation has negligible effects on the surface characteristics of the indents.
(2) With large indentation depth of the primary indentation, the elastic modulus measured by the CSM method reaches plateau, which can be referred to as the elastic modulus of the material. The elastic modulus measured by the CSM method is compatible with that by the quasi-static loading–unloading indentation for hard materials.
(3) With large indentation depth of the primary indentation, the indentation hardness measured by the CSM method reaches plateau, which can be referred to as the indentation hardness of the material. For fused silica, the percentage difference between the smallest value and the largest value of the measured indentation hardnesses from the CSM method is ∼21.3%, showing the strain-rate dependence. The largest percentage difference between the hardness measured by the CSM method and the single indentation is ∼15.3% for duplex stainless steel. The large percentage difference suggests that the indentation hardness measured by the CSM method may not be compatible with that by the quasi-static loading–unloading method for hard materials.
(4) The numerical results find the effect of the material properties on the measurement of the indentation hardness from the CSM method. The percentage difference between the indentation hardness at the wave peak and that at the wave valley increases with the increase of the ratio of E/σy.
This journal is © The Royal Society of Chemistry 2017 |