Saad M. AlShehria,
Jahangeer Ahmed*a,
Tansir Ahamada,
Prabhakarn Arunachalama,
Tokeer Ahmadb and
Aslam Khanc
aDepartment of Chemistry, College of Science, King Saud University, Riyadh 11451, Kingdom of Saudi Arabia. E-mail: jahmed@ksu.edu.sa
bNanochemistry Laboratory, Department of Chemistry, Jamia Millia Islamia, New Delhi 110025, India
cKing Abdullah Institute for Nanotechnology, King Saud University, Riyadh 11451, Kingdom Saudi Arabia
First published on 25th September 2017
In this paper, we report the synthesis of cube shaped nanoparticles of CoWO4 (∼30 nm) by molten salts and their bifunctional electro-catalytic activities in water redox reactions for oxygen evolution and oxygen reduction reactions (OER and ORR). Bifunctional performances of CoWO4 nano-cubes are explored for water electrolysis in an alkaline medium (1.0 M KOH) vs. reversible hydrogen electrode (RHE) under various atmospheres (N2, air and O2). Low overpotential (η10 = 0.45 V) of CoWO4 nano-cubes is accomplished at the current density of 10 mA cm−2. Tafel polarization curves (potential vs. log current density) reveal relatively lower slope values for OER (∼82 mV dec−1) and ORR (∼68 mV dec−1) compared to previous reports. Stability test of electrode materials has been performed using chrono-amperometry (CA) at fixed potential for 500 seconds. Kinetics and mobility of electrons have also been studied during the water redox reactions. Stable nature and enhanced bifunctional electro-catalytic performances of earth abundant CoWO4 electrodes could be used as the replacement of expensive electroactive noble electrode materials (Pt, Ir, Ru etc.) for water electrolysis (OER and ORR) in near future.
Cobalt based nanocrystalline materials (e.g. oxides,12–14 hydroxides,15 phosphates,16–18 sulfides,19,20 mixed metals21,22 etc.) were considered as the effective water oxidation electro-catalysts. In recent years, metal–tungstate (MWO4; M = Co, Ni, Mn etc.) nanostructured materials have attracted much attention as substantial electro-catalysts for the electrolysis of water.23–26 Surface dependent water electrolysis on CoWO4 (010 surface) were examined by controlling the high overpotentials (∼0.97 V for OER) to stabilize the oxygen radicals during OER.26 Tafel slopes of amorphous and crystalline CoWO4 materials were reported ∼60 mV per decade and ∼110 mV per decade, respectively, for water oxidation versus normal hydrogen electrode (NHE).25 Metal tungstate (MWO4; M = Co, Ni) nanoparticles have also shown significance in supercapacitors applications.27 CoWO4 nanoparticles were also used as the electro-catalysts for the reduction of p-nitrophenol,28 non-enzymatic glucose sensors,29 non-enzymatic H2O2 sensors.30 CoWO4 nanoparticles were also reported as the electro-catalysts for oxygen evolution reactions (OER) but from the best of our literature survey, oxygen reduction reactions (ORR) using CoWO4 nano-catalysts are still missing. A series of delafossites nanostructured materials has been developed by Ahmed et al. for oxygen and hydrogen evolution reactions (OER and HER) from the electrochemical water splitting reaction in alkaline medium.31–33 Though, the present work covers water redox reaction (OER/ORR) over the surface of bifunctional CoWO4 electro-catalysts in alkaline medium (1.0 M KOH) at room temperature. Moreover, we also report the synthesis of CoWO4 nano-cubes from the molten salts process at 500 °C. In this process, molten salts function as the solvent like water; and excess of molten salts play the fundamental role in term of transferring of the sufficient amount of energy to the precursor materials to control the final products in nano-metric region. This is noteworthy that molten salt procedure is one of the most favorable, simple, eco-friendly, and less expensive method to synthesize the variety of nanostructured materials with uniform particles size. Phase purity, crystal structure, morphology and surface area of CoWO4 nanocubes were investigated by FTIR, powder X-ray diffraction (PXRD), X-ray photoelectron spectroscopy (XPS), electron microscopy, and N2 adsorption–desorption BET measurements. Bifunctional and stable electro-catalytic activities of CoWO4 nanocubes for OER and ORR were investigated in details using CV, LSV, CA and Tafel polarization studies in alkaline medium vs. RHE.
Electro-catalytic tests were conducted by cyclic voltammetry (CV), linear sweep voltammetry (LSV) and Tafel measurements on computer controlled three electrode electrochemical work station (potentiostat/galvanostat, CHI 660E, China) electrochemical analyzer at 25 °C. In this study, Ag/AgCl is used as a reference electrode which is converted in to reversible hydrogen electrode (RHE) using the following the conversion scheme i.e. Nernst equation (E(RHE) = E(Ag/AgCl) + 0.059 pH + 0.197 V) at 25 °C.38 The slurry was prepared by the addition of 2.5 mg of catalysts to 0.5 ml of isopropanol with 0.1 ml of Nafion solution followed by the sonication for 10 minutes. One drop of slurry was placed on to the active surface of glassy carbon (GC) and then dried in oven at 50 °C. The loaded amount of CoWO4 catalysts was maintained of 0.28 mg cm−2 on GC electrode for the electrolysis of water. The GC electrode (0.07 cm2) and Pt-wire serve as the working electrode and counter electrode respectively. The electro-active surface area of electrode can be calculated using R–S equation.39,40 Cyclic voltammetry (CV), linear sweep voltammetry (LSV) and Tafel experiments were carried out by applying the cathodic–anodic potential versus reference electrode in 1.0 M KOH electrolyte at room temperature in air, N2, and O2-saturated conditions for OER and ORR with the scan rate of 10 mV s−1.
Rotating disc electrode was also used in LSV experiments with different rotations (i.e. 500, 1000, 1500, 2000, 2500 and 3000 rpm) for ORR in order to calculate the number of electrons involved in water redox reactions with the help of Koutecky–Levich (K–L) equation.41,42 Chronoamperometry was also carried out to check the stability of electrode materials by applying the fixed potentials (1.7 V vs. RHE) for 500 seconds. Note that freshly prepared electrodes were used in each experiment.
Molten salts based synthesis leads to the formation of cubes shaped nanoparticles of CoWO4 at 500 °C. The morphological characterization of the materials was investigated from FESEM and TEM studies. FESEM and TEM studies show the formation of cube shaped nanoparticles of CoWO4 (Fig. 3a and b) and confirmed by the high resolution TEM studies with an average size of ∼30 nm (Fig. 3c and d). A histogram of particle size distribution of CoWO4 nanocubes is shown in Inset of Fig. 3a. A careful visualization of high magnification TEM studies of CoWO4 nanocubes reveals that the nanocubes are formed from very tiny nanoparticles (Fig. 3c). The average size of these tiny particles was found to be ∼1.0 nm. High resolution TEM studies of CoWO4 nanocubes showed the crystalline nature of the materials as shown in Fig. 3d. The d-spacing of CoWO4 nanocubes (∼2.90 Å) was obtained from HRTEM which exactly match with the most intense line of X-ray diffraction patterns. This d-spacing value represents the most intense plane 〈11〉 of monoclinic crystal structure of CoWO4 nanocubes. Synthesis of CoWO4 nanoparticles (particle size from 30 to 200 nm) were also reported elsewhere using the co-precipitation23,25,47 and hydrothermal methods.28,29 Porous CoWO4 nanofibers were reported by Sheng-Hui Liao et al. using the electrospinning method followed by firing at high temperature (625 °C).30
Fig. 3 (a) FESEM, (b) TEM, and (c, d) HRTEM micrographs of CoWO4 nanocubes. Inset of (3a) shows a histogram of particle size distribution of CoWO4 nanocubes. |
FESEM-EDAX (field emission scanning electron microscopy-energy dispersive X-ray spectroscopic) studies of CoWO4 nanocubes were carried out for the elemental analysis. The atomic weight percent in the nanocubes was found to be nearly in equal ratio of Co and W (i.e. 1:1) as shown in Fig. 4a. The resulting composition is in accordance to the initial loaded composition. BET surface area of CoWO4 nanocubes was examined from the N2 adsorption–desorption isotherm (relative pressure (P/Po) vs. adsorbed volume of N2) as shown in Fig. 4b. The range of relative pressure (P/Po) was used from 0.0 to 1.0. The BET surface area of CoWO4 nanocubes (∼13.5 m2 g−1) is found to be quite similar to the other reports as the difference is quite small that likely varies batch to batch conditions.23,25,28 All the properties (including physical, chemical, and biological) of the nanomaterials depend on the surface area per unit volume. High surface area of the materials could enhances the rate of reactions due to large number of reacting sites on to the surface of materials.
Electro-catalytic behavior of CoWO4 nanocubes for water redox reactions (OER and ORR) was investigated from cyclic voltammetry (CV), linear sweep voltammetry (LSV) and Tafel measurements using 1.0 M KOH electrolyte vs. RHE with scan rate of 10 mV s−1 under various atmospheric condition (e.g. N2, air and O2-saturated). Fig. 5a represents the CV curves of CoWO4 nanocubes in N2 (black), air (red) and O2-saturated (blue) for water redox reaction i.e. OER (anodic sweep) and ORR (cathodic sweep). CV curves of CoWO4 nanocubes show that OER starts from low applied potential (1.54 V) vs. RHE. CoWO4 nanocubes generate higher current in O2-saturated atmosphere compared to air or N2 atmosphere to OER as it was expected. The current density was found to be 15, 7.5, 7.5 mA cm−2 in O2-saturated, air and N2, respectively, at 1.75 V vs. RHE for evolution of oxygen. More importantly, CoWO4 nanocubes also show oxygen reduction reactions (ORR) in alkaline medium. From CV curves, we observed that the catalytic activity of CoWO4 nanocubes for ORR reaction is higher in O2-saturated system compared to air or N2. The catalytic activity for ORR is also found to be better in air than N2 during cathodic sweep as it was expected. The dissolved O2 in 1.0 M KOH electrolyte could be removed by passing the nitrogen thoroughly. The onset potential for ORR is found to be ∼0.70 V in O2-saturated 1.0 M KOH against RHE. Previously, CoWO4 nanoparticles were also used as the OER catalysts in alkaline medium against reference electrode (e.g. Hg/HgO or Ag/AgCl or RHE).23,25,26 So far, CoWO4 nanostructured materials were reported as the electro-catalysts for OER only but our work demonstrate that CoWO4 nanocubes have also shown the potential for both reactions, OER and ORR, in alkaline medium. However, CoWO4 nanocubes show influential catalytic activity for the redox reaction of water to OER and ORR in alkaline medium vs. RHE. Noble metals (e.g. Ir, Pt, Ru etc.) and their oxides have been used extensively as the electro-catalysts for water redox reactions since last one decade.5 However, CoWO4 nanocubes could work efficiently as the electro-catalysts for water oxidation reactions (OER and ORR) and can replace these expensive noble metals electro-catalysts for the better economy.
Fig. 5 (a) CV and (b) LSV curves of CoWO4 nanocubes for water redox reactions in N2, air and O2 saturated 1.0 M KOH electrolyte vs. RHE with scan rate of 10 mV s−1. |
Linear sweep voltammetry (LSV) studies were also carried out to check the electro-catalytic activities of CoWO4 nanocubes for water redox reaction (OER and ORR) in alkaline medium at the scan rate of 10 mV s−1 (Fig. 5b). The onset potentials of CoWO4 nanocubes for OER and ORR were found to be ∼1.54 V and ∼0.70 V vs. RHE, respectively, which also support the results obtained from CV for bifunctional electro-catalytic activity. Moreover, LSV studies are also significant in order to estimate the overpotentials, Tafel values, reaction kinetics, and number of electrons involved during electrochemical reactions. The overpotential of CoWO4 nanocubes (η10) was estimated using the potential (V) at the current density of 10 mA cm−2 by the elimination of potential of water oxidation reaction. The overpotential (η10) of CoWO4 nanocubes was found to be 450 mV ± 5 for OER. The overpotentials were reported in the range from 350–970 mV for the water oxidation reactions over the surface of crystalline MWO4 nanoparticles (M = Co, Ni).23,25,26 Chen Ling et al. have explained that high overpotential could be ascribed due to the instability of resulted oxygen radicals during the water oxidation process.26 This is noticeable that low overpotential of the catalysts plays a significant role to enhance the water oxidation reactions for OER, ORR, and HER.
The stability tests CoWO4 nanocubes for OER were carried out by Charono-amperometric (CA) measurements (i.e. potentiostatic quantitative measurements) at the fixed potential (1.7 V) for 500 seconds in O2-saturated 1.0 M KOH with controlled rotation (1000 rpm) of working electrode. CA is a potentio-static experiment i.e. true quantitative measurement of both stability and catalytic activity of the electrode materials in alkaline electrolyte. From the CA test, we observed that the resulting current densities are consistent with time. The electro-catalysts are stable and generating steady currents for the longer time as shown in Fig. 6. No current is generated without pasting the catalysts on the glassy carbon electrode. During the CA experiments, it is clearly observed that the water oxidation reaction stops immediately by switching off the potential and hence current drops to zero. Therefore, ternary oxides (i.e. CoIIWVIO4) are found to be stable electrode materials in alkaline medium for OER activities. The resulting current density of the materials with time directly proportional to the amount of gas evolved and consistency in the current density represents the stability of the electrode materials as well. The resulting current density of CoWO4 nanocubes (∼10 mA cm−2 at 1.7 V) for OER is a function of both the surface area of the nanoparticle used and a combination of both faradaic and non-faradaic processes. The faradaic process results from charge being transferred across the electrode–electrolyte and is also governed by Faraday's law. In our case, four electrons were participated between the transition metal atoms (Co/W) and water molecules to evolve or reduced the O2 gas. The non-faradaic process does not contribute to either ORR or OER as no charges are transferred and only induces the formation of the electrical double layer. The faradaic process is used in water redox reaction while both faradaic and double layer are present during the experiments. Therefore, the electrochemical experiments reveal that CoWO4 is a stable electro-catalyst in water redox reactions. Previously, cobalt based heterogeneous catalysts have also been used as the bifunctional catalysts in water electrolysis using alkaline (1.0 M KOH), acidic or buffer electrolytic solutions.48 The earth abundant electro-catalysts for long-term stability have always been considered as the potential catalysts for industrial applications in clean and renewable energy resources.
Fig. 6 Charono-amperometric (current vs. time) studies of CoWO4 nanocubes for OER activity and stability check at 1.7 V. |
LSV experiments were again carried out for ORR in O2-saturated 1.0 M KOH versus RHE using the rotating disk electrode (RDE) as the working electrode by applying the cathodic potential range at the scan rate of 10 mV s−1 (Fig. 7a). The rotation speed of RDE varies from 500 rpm to 3000 rpm for ORR experiments. This is evidently detected that the diffusion current densities of CoWO4 nanocubes were increased significantly with the rotation speed due to the diffusion distance of O2. Koutecky–Levich (K–L) equation was used to estimate the number of electrons and reaction kinetics involved in water redox reactions (Fig. 7b). Linear fitting curve between 1/current density (mA−1 cm2) and ω−1/2 (rpm−1/2) of the K–L plots reveals the 1st order kinetics of ORR in O2-saturated alkaline medium. The number of transfer electrons (n) in water redox reaction was calculated and found to be in the range of 3.98–4.03 for the potential range from 0.30–0.60 V, which indicates that it favors a 4e− oxygen reduction process as shown in Fig. 6b, close to the reported value of 4.00 of NiCo2O4/C and commercial Pt/C.49
Fig. 7 (a) LSV measurements of CoWO4 nanocubes for ORR with different rotation of RDE (500–3000 rpm). (b) K–L plots of CoWO4 nanocubes for ORR in the potentials range from 0.30 V to 0.60 V vs. RHE. |
Tafel polarization curves of CoWO4 nanocubes for the OER and ORR activities are shown in Fig. 8 at low and high potential region. Fig. 8a shows the Tafel polarization curves of CoWO4 nanocubes for the OER and ORR activities at low potential region. The observed values of Tafel slopes of CoWO4 nanocubes were found to be ∼87 mV per decade (in N2), ∼82 mV per decade (in air) and ∼88 mV per decade for OER while Tafel values were found to be ∼68 mV per decade (in N2), ∼79 mV per decade (in air), and ∼79 mV per decade (in O2) for ORR as shown in Fig. 8a. Recently, SrFe-oxy-halides were used as the electro-catalysts for water splitting (OER and ORR) in 1.0 M KOH against RHE and Tafel values were reported in the range from 72–100 mV dec−1 for OER and from 87–98 mV dec−1 for ORR.50
Fig. 8 Tafel polarization curves of CoWO4 nanocubes at (a) low potential region and (b) high potential region for OER and ORR in 1.0 M KOH electrolyte with 10 mV s−1 scan rate. |
Fig. 8b shows the Tafel polarization curves of CoWO4 nanocubes at high potential regions for the OER activity. Tafel slope values were found to be ∼138 mV per decade (in N2), ∼139 mV per decade (in air), and ∼130 mV per decade (in O2) for OER activity at high potential region. The experimental error in the resulted Tafel slopes could be ±5. Tafel polarization studies are used to explain the reaction kinetics of water redox process depending on the size and surface area of the nanomaterials.11 The linear fitting of the curves also shown the first order kinetics of the water oxidation reactions for OER and the value of R-squared (i.e. coefficient of determination) was found to be ∼98.8% (Fig. 7c). This is noticeable that the R2 values were found to be consistent in N2, air and O2. Based on the kinetics analysis on the steady state polarization curve (potential–current curve) for the OER mechanism is reported elsewhere.51,52
Tafel slope values were also reported in two different regions (low and high potential region) for oxygen evolution reaction (OER) using IrO2–Ta2O5 electrodes in acidic medium. These slope values were reported of ∼60 mV dec−1 and 130 mV dec−1 in the low potential region and high potential region, respectively, using saturated calomel electrode (SCE) as the ref. 52. Previously, Tafel slopes of crystalline CoWO4 were also reported of ∼110 mV dec−1 in O2-saturated 0.2 M Na2WO4 electrolyte (pH = 6–8) using normal hydrogen electrode (NHE) as the ref. 25. Tafel values of cobalt based materials (e.g. CoMnP, CoMnO2, Co2P) were also accounted in the range from 61 mV dec−1 to 128 mV dec−1 in 1.0 M KOH against RHE which closely match with our results for OER.53 Moreover, Tafel values of precious noble metals (e.g. Ru, Ir, Pt) and noble metals oxides (e.g. RuO2, IrO2 etc.) were reported in literature from 70–120 mV dec−1 and 44–210 mV dec−1, respectively, for OER via water oxidation reactions.11,51,54–56 This is noteworthy that as prepared materials show efficient catalytic activities to the OER and ORR by the electro-catalytic water redox reactions. The effective electrocatalysts for water redox reactions could lower the overpotential and Tafel slope values to sustain the high current and stability to enhance the efficiency due to loss of low energy during the electrochemical reactions. Table 1 shows the comparison of the experiments and results of current electro-catalytic activities (OER/ORR) of CoWO4 nano-cubes with earlier reports.
Electro-catalyst | CoWO4 Nano-cubes | Strontium iron oxy-halides | Pt/C | IrO2 | IrO2 | Pt, Ir, Ru | |
Reference electrode | RHE | RHE | RHE | SHE | NHE | RHE | |
Electrolyte | 1.0 M KOH | 1.0 M KOH | 2.0 M KOH | 1.0 M HClO4 | 1.0 N H2SO4 | 0.1 M HClO4 | |
Loaded amount (mg cm−2) | 0.28 | 0.56 | 0.3 | 0.35 | 0.3 | — | |
Scan rate (mV s−1) | 10 | 50 | 5 | 10–500 | 1 | 50–500 | |
Current density (mA cm−2) | 15 at 1.7 V | 10 at 1.7 V | 6 at 1.7 V | 2 at 1.5 V | 15 at 1.8 V | 0.5 at 1.2 V | |
Over-potential (mV) | 450 | 350–970 | — | 450 | — | — | |
Rotation speed of RDE (rpm) | 500–3000 | 500–2000 | 400–1600 | No RDE used | No RDE used | 1600 | |
Tafel slopes (mV dec−1) | OER | 82 | 72–100 | — | 40–120 | 70–100 | 40–210 |
ORR | 62 | 87–98 | 65 | — | — | — | |
Reference number | Current work | 50 | 12 | 55 | 54 | 11 |
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