Open Access Article
This Open Access Article is licensed under a Creative Commons Attribution-Non Commercial 3.0 Unported Licence

Tailoring silica–rubber interactions by interface modifiers with multiple functional groups

Zheng Suna, Qiang Huangc, Liqun Zhangab, Youzhi Wangc and Youping Wu*ab
aState Key Laboratory of Organic–Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China. E-mail: wuyp@mail.buct.edu.cn; Fax: +86-10-64456158; Tel: +86-10-64442621
bBeijing Engineering Research Center of Advanced Elastomers, Beijing University of Chemical Technology, Beijing 100029, China
cChengdu Guibao Science and Technology Co., Ltd., Chengdu 610041, China

Received 3rd July 2017 , Accepted 3rd August 2017

First published on 8th August 2017


Abstract

The filler–rubber interface is crucial in preparing ideal filled rubber composites. Interface modifiers are typically used for enhancing silica–rubber interactions and facilitating silica dispersion. In this work, trimethylolpropane tris(3-mercaptopropionate) (TMPMP) was found to be particularly effective in dispersing silica and the mechanism was investigated. Furthermore, the mercapto groups of TMPMP were reacted in gradient with the vinyl groups of vinyltriethoxysilane (VTES), which formed a series of interface modifiers with enhanced modifier–silica interactions and reduced modifier–rubber interactions. After applying the modifiers in silica filled rubber composites, the Payne effect, bound rubber content, dispersion morphology, mechanical and viscoelastic properties were studied. The results indicated that the interface modifiers with multiple functional groups were capable of purposefully balancing the interactions between rubber and silica, which brought about flexibility to optimize composite properties.


Introduction

Filler/rubber composites are the most commonly used elastic materials, where the rubber chains endow the composites with entropy elasticity and the fillers endow them with strength. For composites, the interface interactions are always the key to the properties. The filler–rubber interactions affect not only the strain–stress properties,1–3 but also dynamic mechanical properties,4,5 abrasion resistance and wet-skid resistance.6,7 Therefore, the filler–rubber interactions become the most important topic for the tire industry in balancing and optimizing diversified performance.

Besides the traditional carbon black, nanoscale silica has become widely used with in-depth understanding and controlling of silica–rubber interactions. On one hand, the silanol groups on the surface of silica lead to strong filler–filler interactions and difficult dispersion. On the other hand, the silanol groups also give the opportunity to modify the filler–rubber interactions by means of chemistry.8,9 Various kinds of modifiers or coupling agents are developed to form physical or chemical interactions with both filler and rubber to strengthen interface and facilitate dispersion.

For modifier–silica interactions, siloxy-contained silane is the most typically used and deeply studied. The highly reactive siloxy groups can hydrolyze and condensate with slianol groups to form covalent bonds with silica. The covalent bonds benefit stability of the modification. However, the volatile organic by-products and the high energy consumption during the in situ reaction should be reduced. It is also striking that some other modifiers form hydrogen bonds with silica.10–13 Although the hydrogen bonds are relative weak and unstable, the feature of spontaneous formation is favorable. Besides typical oxygenous groups, imidazolium ionic liquids were substantiated outstanding for silica dispersion in mechanism of hydrogen bonding.13,14 A comparison was carried out by esterification or simply mixing carboxyl modifier with silica, and the results suggest that the unstable hydrogen bonding led to lower tensile modulus but higher tear strength than covalent bonding, indicating more slippage of rubber on the surface of silica.15 Moreover, a combined experiment and molecular dynamics simulation was used to study the effect of carboxyl modification of rubber on silica–rubber interactions.16,17 The simulation showed an optimum value of modifier content and a maximal silanol–carboxyl hydrogen bonds number, which implied that the carboxyl–carboxyl hydrogen bonds may compete with the silanol–carboxyl hydrogen bonds.

For modifier–rubber interactions, the sulfurated sliane such as bis-(triethoxysilylpropyl)-tetrasulfide and 3-benzothia-zolthio-1-propyltriethoxylsilane can react with unsaturated rubbers during vulcanizing.18,19 Moreover, mercapto-containing modifiers such as 3-mercaptopropyl-ethoxy-bis(tridecyl-pentaethoxy-siloxane) can react with rubber during mixing.20 The early formed covalent filler–rubber interactions are believed capable to draw back the silica from agglomerates under shear.

To coordinate modifier–silica and modifier–rubber interactions, two modifiers with an additional siloxy group or an additional capped mercapto group were compared with 3-octanoylthio-1-propyltriethoxysilane.21 This experiment was supposed to evaluate the synergistic and balanced effect of multiple functional groups in one modifier, but the complex latent variable made it hard to analysis.

To our knowledge, few researches focused on tailoring and modulating the modifier–rubber and modifier–silica interactions by comparing series of gradually varied modifier structures. The present work took advantages of interface modifiers with multiple functional groups to find the appropriate strength and the strength allocation of the interactions. Concretely, trimethylolpropane tris(3-mercaptopropionate) (TMPMP) containing triple mercapto and triple ester groups was investigated as an interface modifier. The modifier–rubber interactions and the modifier–silica interactions were carried out by thiol-ene click chemistry and ester–silanol hydrogen bonds, respectively. The benefit of triple functional groups was studied by comparing TMPMP with two single functional modifiers. Furthermore, the single, double and triple vinyltriethoxysilane (VTES) modified TMPMP were synthesized by thiol-ene click reaction, which enhanced the modifier–silica interactions and reduced the modifier–rubber interactions in gradient, aiming to find the sweet spot of the interactions and tailor the properties of composites.

Experimental

Materials

Commercial silicone rubber (SiR) 110-9S with vinyl content of 5 mol% was purchased from Ningbo Daoruo Silicone, China. Commercial solution polymerized styrene–butadiene rubber (SSBR) 2557TH (styrene content of 25 wt% and vinyl content of 43 wt%, extended with 37.5 wt% of oil) was purchased from Dushanzi Petrochemical Sinopec, China. TMPMP was the product of Sigma-Aldrich. Ethyl mercaptoacetate (EMA) and 1,2-ethanedithiol (EDT) were the products of Aladdin Industrial Corporation. Precipitated silica ULTRASIL VN3 was purchased from Evonik Industries AG. VTES was the product of Energy Chemical, China. All the other ingredients, such as 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane (DBPMH), stearic acid (SA), N-isopropyl-N-phenyl-p-phenylenediamine (4010NA), poly(1,2-dihydro-2,2,4-trimethylquinoline) (RD) and tetrahydrofuran (THF) were all commercially available industrial products. The molecular structures of TMPMP, EDT, EMA, and VTES are shown in Fig. 1.
image file: c7ra07321f-f1.tif
Fig. 1 Molecular structures of TMPMP, EDT, EMA and VTES.

Preparation and characterization of silica/TMPMP and silica/EMA mixtures

To investigate the modifier–silica interactions, the mixtures of silica/TMPMP and silica/EMA were prepared. The THF, silica and TMPMP or EMA were mixed at weight ratio of 100[thin space (1/6-em)]:[thin space (1/6-em)]10[thin space (1/6-em)]:[thin space (1/6-em)]1 and kept stirring for 2 hours at room temperature. Then the suspensions were centrifuged to get the precipitates. The precipitates were then Soxhlet extracted by THF for 24 hours to wash out the non-covalent absorbed TMPMP or EMA. The precipitates before and after extraction were dried respectively for taking the FTIR (Tensor 27 spectrometer, Bruker Optik Gmbh Co., Germany) spectra measurement. The samples were grinded with KBr and pressed into tablet for transmitted measurement with wavenumber ranged in 400–4000 cm−1.

Preparation of silica/SSBR compounds with TMPMP, EDT and EMA

To investigate the mechanism of TMPMP on dispersing silica and silica–rubber interactions, silica filled SSBR compounds with TMPMP, EDT and EMA were prepared. 137.5 parts per hundred parts of rubbers (phr) of SSBR, 50 phr of silica, 1 phr of SA and 0.5 phr of TMPMP or 0.178 phr of EDT or 0.452 phr of EMA (equivalent in moles of mercapto groups) were mixed respectively on a two-roll mill at room temperature. A blank reference without modifier was also prepared. Then each of four compounds was sheared and heated at 100 °C for 8 min on another two-roll mill to assure the thiol-ene click reaction. After cooling to room temperature, 1.5 phr of RD, 1.5 phr of 4010NA and 0.5 phr of DBPMH were mixed well with each of four compounds.

Preparation and characterization of VTES modified TMPMP

First, TMPMP and VTES were dissolved in THF as 50 wt% solutions respectively. Then the solutions were mixed together at room temperature with stirring, and the mole ratios of TMPMP and VTES were controlled at 1[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]2 and 1[thin space (1/6-em)]:[thin space (1/6-em)]3, respectively. After the mixing, the mixtures were further reacted at 60 °C for 6 hours with stirring. The products of this series of VTES modified TMPMP were denominated as TV1, TV2 and TV3, respectively. The schematic of the reactions is shown in Fig. 2.
image file: c7ra07321f-f2.tif
Fig. 2 Reaction formulas of synthesizing TV1, TV2 and TV3.

The products were dissolved in CDCl3 and characterized by 1H-NMR spectrometer (Bruker Avance III Digital NMR spectrometer, 400 MHz, Bruker, Germany).

Preparation of composites containing interface modifiers with multiple functional groups

The procedures of preparation were as follows:

(1) Masterbatches of SiR, silica and hydroxyl silicone oil at mass ratio of 100[thin space (1/6-em)]:[thin space (1/6-em)]50[thin space (1/6-em)]:[thin space (1/6-em)]1 were mixed on two-roll mill at room temperature.

(2) Masterbatches containing 20 phr of SiR were mixed with 110 phr of SSBR, 50 phr of silica, 1 phr of SA on two-roll mill at room temperature. The compound added with 0.5 phr of TMPMP was identified as TV0, and the reference compound was identified as T0V. The synthesized products of TV1, TV2 and TV3 were respectively added to compounds in equivalent moles to TMPMP.

(3) The compounds were heat-treated respectively on another two-roll mill at 100 °C for 8 min.

(4) Complement VTES to 5.6 phr (eliminating the difference among the VTES modified to TMPMP) and silica to 70 phr at room temperature on two-roll mill.

(5) The compounds were heat-treated respectively on two-roll mill at 145 °C for 8 min.

(6) After cooling to room temperature, 1.5 phr of RD, 1.5 phr of 4010NA and 0.5 phr of DBPMH were mixed well with each of five compounds.

(7) The compounds were vulcanized at 170 °C for 20 min.

Characterization and measurement of the composites

The compounds were soaked in THF to determine the bound rubber content. The total soaking time was 5 days and the solvent was changed at the third day. The insoluble gel was dried in oven at 60 °C. Then the thermal weigh loss of the dried silica with bound rubber was measured. The measurement was taken by TGA (Mettler-Toledo Co., Switzerland) under nitrogen atmosphere with temperature range of 30–700 °C and heating rate of 10 °C min−1. The bound rubber content was finally converted in unit of phr.

The dynamic storage moduli of the compounds were measured by a Rubber Process Analyzer (RPA2000, Alpha Technological, USA). Strain sweep from 0.28 to 400% was carried out at 100 °C, 1 Hz.

The vulcanization characteristics were measured by an MR-C3 rotorless rheometer (Beijing Ruidayuchen instrument, China) at 170 °C.

The TEM microstructure morphology was observed via a Tecnai G220 (FEI Co., USA) with an accelerating voltage of 200 kV. The samples were cut by an ultra-microtome under liquid nitrogen quenching.

The tensile properties were measured on an electronic tensile machine (Shenzhen SANS Test Machine, China), according to ISO 37: 2011. The shore A hardness was measured according to ISO 868: 2003.

The dynamic mechanical properties were measured by a VA 3000 dynamic mechanical analyzer (DMA) (Metravib, France). The specimens were tested at temperature range from −60 °C to 80 °C with heating rate of 3 °C min−1, and the tensile strain amplitude was 0.1% with frequency of 10 Hz.

Results and discussion

Mechanism of TMPMP improving silica–rubber interactions

The TMPMP molecule was constituted by triple mercapto groups and triple ester groups. On one hand, the mercapto groups could efficiently react with unsaturated rubber through thiol-ene click reaction.13,16,17,20 Besides establishing modifier–rubber interactions, the triple mercapto groups could achieve a chain extension effect or even crosslink effect when reacted with different rubber chains. On the other hand, the triple ester groups could possibly form hydrogen bonds with silanol groups on the surface of silica, so that the modifier–silica interactions were expected as well. To separate the complex effects, EMA and EDT were used as reference molecules. The EMA had a single mercapto group and a single ester group, which could form modifier–silica and modifier–rubber interactions without chain extension effect. On the contrary, the EDT only had double mercapto groups that could extend the chains. A blank reference without modifier was also taken into comparison.

To investigate the silanol–ester interactions, the FTIR spectra of TMPMP or EMA treated silica were measured. The spectra are shown in Fig. 3. The treated silica before wash showed significant peaks at 1728 cm−1 and 1712 cm−1, which attributed to the –C[double bond, length as m-dash]O stretching vibrations in TMPMP and EMA respectively. The peaks shifted to lower wavenumber compared with the original ones at 1737 cm−1, which confirmed the existence of hydrogen bonds between silanol groups and ester groups.22 The shift of –C[double bond, length as m-dash]O peak in TMPMP was smaller than that in EMA. This suggested the weaker hydrogen bond of each ester group on average, which probably attributed to the steric hindrance. As the schematic diagram showed in Fig. 4, the triple ester groups could hardly form hydrogen bonds simultaneously. However, the strength of –C[double bond, length as m-dash]O peak in TMPMP was stronger. This suggested that the TMPMP had higher chance to be adsorbed due to the triple probability to form hydrogen bonds with silica. After the treated silica was washed by THF, the peak of –C[double bond, length as m-dash]O disappeared and the spectra became consist with pure silica. It confirmed that the adsorption was attributed to hydrogen bonds rather than covalent bonds, and the ester–silanol hydrogen bonds were relative weak that could be disrupted by polar solvent.23


image file: c7ra07321f-f3.tif
Fig. 3 FTIR spectra of TMPMP and EMA treated silica.

image file: c7ra07321f-f4.tif
Fig. 4 Hydrogen bonds of TMPMP–silica and EMA–silica.

Fig. 5 shows the bound rubber content of silica/SSBR compounds. The compound with EMA had slight more bound rubber contents than the blank, which indicated that the weak modifier–silica interactions existed but probably was reduced by the solvation effect. The compound with TMPMP had evidently more bound rubber, whereas the EDT exhibited less than the blank. It confirmed that the bound rubber of TMPMP was attributed to silica–rubber interactions. The mechanism of TMPMP enhancing silica–rubber interactions was proposed: the high chances of the triple mercapto groups and triple ester groups to form covalent bonds with rubber and hydrogen bonds with silica, respectively. Considering that the amount of the three kinds of modifiers were equal in moles of mercapto groups, the high efficiency of the interface modifier with multiple functional groups was featured.


image file: c7ra07321f-f5.tif
Fig. 5 Bound rubber content of the silica/SSBR compounds with TMPMP, EMA, EDT and blank.

The storage modulus under small strain is associated with the filler–filler interactions and filler dispersion, which is denominated in Payne effect.24,25 The storage moduli of four compounds with the storage time of 14 and 21 days are shown in Fig. 6. It was significant that the compound with TMPMP had the lowest Payne effect at both the storage time of 14 and 21 days. Meanwhile, the modulus rising during storage was the lowest. This phenomenon suggested that only the triple ester groups in TMPMP had the chance to effectively break up the agglomerates of silica and the triple mercapto groups connected enough rubber chains to prevent the silica from re-agglomerating. The other three compounds exhibited similar Payne effect at storage time of 14 days, but the modulus rising of the compound with EMA was higher and the modulus rising of the compound with EDT was lower, suggesting that the EMA may break up the agglomerates at first, but hardly kept the silica dispersed during storage; the EDT hardly broke up the agglomerates but isolated the silica from further agglomerating. The low modulus rising at strain of 0.1–1% and broad modulus plateau of the compound with TMPMP also confirmed the strong silica–rubber interactions.17 These entire phenomena indicated that both the silica–rubber interactions and the chain extension effect were indispensable for silica dispersion and isolation. The benefit of interface modifier with multiple functional groups was highlighted again.


image file: c7ra07321f-f6.tif
Fig. 6 Storage moduli of silica/SSBR compounds with TMPMP, EMA, EDT and blank.

The filler dispersion morphology could validate the Payne effect analysis from microscopic view. Fig. 7 shows the microstructure morphology of the silica/SSBR composites. The composites with TMPMP (a) exhibited the best silica dispersion. The agglomerates were effectively broken. The composites with EMA (b) exhibited some large agglomerates, indicating that the EMA with single mercapto group and single ester group was inferior to the TMPMP with triple functional groups. The dispersion with EDT (c) was similar to the blank (d), showed the chain extension effect itself was futile in breaking up agglomerates.


image file: c7ra07321f-f7.tif
Fig. 7 Microstructure morphology of composites with TMPMP (a), EMA (b), EDT (c) and blank (d).

Synthesis and characterization of VTES modified TMPMP

According to the results above, by adding TMPMP at 1% mass fraction of silica, the Payne effect decreased about 40%, and TMPMP couldn't be replaced by EMA or EDT. So TMPMP was a particularly high-efficiency modifier for improving silica–rubber interactions and silica dispersion. Further considered the weak hydrogen bonds, VTES was introduced. The vinyl groups in VTES could react with mercapto groups in TMPMP, and the siloxy groups could form covalent bonds with silica to enhance the modifier–silica interactions. A series of interface modifiers were synthesized by reacting TMPMP and VTES in different mole ratio, aiming to optimize the modifier–silica and modifier–rubber interactions. The schematic diagram is shown in Fig. 8.
image file: c7ra07321f-f8.tif
Fig. 8 Schematic diagram of silica–rubber interactions with VTES modified TMPMP.

The thiol-ene click reaction has the qualities of high yield, high selectivity and mild react condition. These qualities made the click reaction convenient for molecular design and functionalization.26,27 The single, double and triple VTES modified TMPMP were synthesized as reaction formulas showed in Fig. 2. The 1H-NMR spectra are shown in Fig. 9. All the Y-axes with VTES were normalized by height of the peaks at 1.23 ppm. The peak at 1.23 ppm was the constant peak of –CH3 (C), which was chosen as reference to calculate the conversion of the vinyl groups. The elimination of –HC[double bond, length as m-dash]CH2 (A) signal at 5.8–6.2 ppm confirmed the reaction between vinyl groups and mercapto groups. The ratios of integral at 5.8–6.2 ppm to 1.23 ppm were 0[thin space (1/6-em)]:[thin space (1/6-em)]1, 1[thin space (1/6-em)]:[thin space (1/6-em)]92.1 and 1[thin space (1/6-em)]:[thin space (1/6-em)]14.1 for TV1, TV2 and TV3, respectively. So that the conversions of vinyl groups were 100%, 97% and 79%, respectively. The first two mercapto groups were easily reacted with VTES, which was benefited by the high yield of thiol-ene click reaction. But the last one was relative low-reactive owing to the steric hindrance.


image file: c7ra07321f-f9.tif
Fig. 9 1H-NMR spectra of VTES modified TMPMP.

Application of VTES modified TMPMP in silica filled rubber composites

Fig. 10 shows the bound rubber contents of the compounds with the series of VTES Modified TMPMP. With the assist of TGA, the SSBR and SiR could be distinguished by the different decomposition temperature. The ratio of the two rubbers in bound rubber could reflect the phase distribution of silica.28,29 Due to the high heat resistance of SiR, the weight loss steps of the two rubbers weren't overlapped. As shown in Fig. 11, the step of 290 °C to 490 °C was attributed to weight loss of SSBR and the step of 490 °C to 650 °C was attributed to SiR. According to Fig. 10, the amounts of SiR bound rubber were almost independent of the modifier structures. The rare concentration of vinyl groups in SiR limited the reactivity with mercapto groups in modifiers. However, the amounts of SSBR bound rubber were depended on the structure of the interface modifiers evidently. Compared to the reference with only VTES added, the additional TMPMP led to larger bound rubber content, in accordance with the result in the first section. When one of the mercapto groups in TMPMP was modified by VTES, the ability to couple the rubber chains was supposed to decrease. However, the bound rubber increased due to the covalent modifier–silica interactions, which couldn't be disrupted by solvent. As more mercapto groups were modified, the bound rubber decreased, indicating the loss on modifier–rubber interactions outweighed the gain on modifier–silica interactions.
image file: c7ra07321f-f10.tif
Fig. 10 Bound rubber contents of the compounds with VTES modified TMPMP.

image file: c7ra07321f-f11.tif
Fig. 11 Thermo weight loss of silica/bound rubber gel with modifier of TV1.

The storage moduli of the compounds with VTES modified TMPMP are shown in Fig. 12. The trend was clear that the Payne effect became stronger as the more of mercapto groups in TMPMP modified by VTES. It was mostly agreed to the trend of bound rubber content with the only exception that the Payne effect with TMPMP was weaker than that with TV1. This phenomenon could be accounted for the properties of hydrogen bonds. The hydrogen bonds possibly were enough to break up the agglomerates during mixing to reduce the Payne effect, whereas those were disrupted by solvent so that the bound rubber was less. In respect of Payne effect, the stronger modifier–rubber interactions led to the better silica dispersion and isolation, so that the reduced filler–filler interactions and Payne effect. The breadth of modulus plateau also reflected that the silica–rubber interactions were dominated by modifier–rubber interactions in presence of the triple hydrogen bonds.


image file: c7ra07321f-f12.tif
Fig. 12 Storage moduli of compounds with VTES modified TMPMP.

Fig. 13 shows the microstructure morphology of composites with the series of VTES modified TMPMP. The composites with TMPMP (a) and TV1 (b) exhibited better silica dispersion and fewer agglomerates. On the contrary, the reference one with only VTES (e) exhibited a mass of large agglomerates. The dispersion with TV2 (c) and TV3 (d) was in the middle. All the dispersion morphologies were corresponding to the previous Payne effect analysis. The morphology of the composites showed the tendency that the more rubber chains involved by interface modifiers, the better dispersion exhibited.


image file: c7ra07321f-f13.tif
Fig. 13 Microstructure morphology of composites of TV0 (a), TV1 (b), TV2 (c), TV3 (d), and T0V (e).

The curing curves of the compounds with the series of VTES modified TMPMP are shown in Fig. 14. The torque rising trends among the compounds were similar, indicating that the mercapto groups wouldn't impact curing because they were fully reacted during heat treatment. The consistent crosslink density also set a convincing baseline to study the influence of silica dispersion and silica–rubber interactions. Although the TMPMP and TV1 could extend the rubber chains, the minimum torque were lower than other compounds. The result was attributed to the correlation between the minimum torque and the storage modulus at low strain. The dispersion of silica was predominant in this situation.


image file: c7ra07321f-f14.tif
Fig. 14 Curing curves of compounds with VTES modified TMPMP.

The static mechanical properties are shown in Table 1. Since the overall amounts of interface modifiers in compounds (except T0V) were exactly the same, the mechanical properties varied in a small range. The only difference between the compounds was the targets that the mercapto groups coupled with. Although the dispersion of silica was the best with TMPMP (according to Payne effect and morphology), the tensile strength and stress under larger deformation were lower than the compound with TV1. It was owing to the instability of the hydrogen bonds, which gave the rubber chains chance to slide on the surface of silica.14 When TMPMP was modified by more than one VTES, the moduli dropped again because of the decreased interactions with rubber.30 Even the coupling with different silica to form agglomerates was possible for them, which reduced the effective amount of silica. The reference without TMPMP showed the lowest modulus indicating that the vinyl groups of VTES could hardly form covalent bonds under the relatively low crosslink density. In general, the single VTES modified TMPMP exhibited the best mechanical properties of vulcanizate, suggested that the balanced silica–rubber covalent interactions were necessary. The limitation of hydrogen bonds was the instability under large deformation.

Table 1 Static mechanical properties of composites with VTES modified TMPMP
Samples TV0 TV1 TV2 TV3 T0V
Tensile strength (MPa) 12.5 ± 0.3 12.8 ± 0.3 12.6 ± 0.3 12.2 ± 0.3 12.6 ± 0.2
Elongation at break (%) 436 ± 26 418 ± 32 443 ± 25 457 ± 21 517 ± 15
Modulus at 100% (MPa) 1.8 ± 0.1 1.8 ± 0.1 1.8 ± 0.1 1.7 ± 0.1 1.6 ± 0.1
Modulus at 300% (MPa) 7.8 ± 0.2 8.4 ± 0.1 7.9 ± 0.2 7.4 ± 0.1 6.5 ± 0.2
Shore A hardness 59 59 61 61 60


The viscoelasticity of the filled rubber composites was not only determined by the structure of rubber macromolecule but also the dispersion of filler and the filler–rubber interface. The loss factor tan[thin space (1/6-em)]δ versus temperature curves are shown in Fig. 15. As expected, the composites with TMPMP and TV1 exhibited the high tan[thin space (1/6-em)]δ at glass transition zone and low tan[thin space (1/6-em)]δ at high temperature, indicating the better filler dispersion and stronger filler–rubber interactions.17 These properties are eagerly needed by tire industry which mean higher wet-skid resistance and lower rolling resistance. The measurement was taken under strain of 0.3% so that the instability of hydrogen bonds was non-significant. The compound with TV0 exhibited the most ideal dynamic mechanical properties.


image file: c7ra07321f-f15.tif
Fig. 15 Loss factor tan[thin space (1/6-em)]δ vs. temperature curves of composites with VTES modified TMPMP.

Analyzing the results above, the dynamic mechanical properties under small deformation and Payne effect were consistent to the dispersion morphology, whereas the tensile moduli under high strain were strongly associated to the bound rubber contents. It was because that the properties under small deformation were mostly controlled by filler–filler interactions,24 where the modifier played the role of breaking up agglomerates and isolating them from re-agglomerating, so that the relative weak modifier–silica interactions were compromised in order to ensure the triple mercapto groups coupling more rubber chains. On the contrary, the mechanical properties under high strain were mostly controlled by filler–rubber interactions, so that the covalent bonding was necessary to limit the slippage of rubber chains on the surface of silica.30 As the diversified properties required different structures of interface modifiers, the adaptability of the modifiers with multiple functional groups were highly desired.

Conclusions

The mechanism of TMPMP enhancing silica–rubber interactions were proved to be the ester–silanol hydrogen bonds improving modifier–silica interactions and the thiol-ene click reaction improving modifier–rubber interactions. By comparing TMPMP with EMA and EDT, the triple ester groups increased the chance of hydrogen bonding for each of TMPMP molecules, and the triple mercapto groups coupled more rubber chains to isolate the silica from re-agglomerate, so that the synergistic benefit of multiple functional groups were proposed. Furthermore, the VTES modified TMPMP were synthesized by thiol-ene click reaction to study the ideal balance between modifier–silica and modifier–rubber interactions. The triple ester groups were found effective for silica dispersion, and the enhancement of modifier–rubber interactions surpassed modifier–silica interactions when considering dynamic properties under small deformation. However, the appropriate covalent bonding between silica and rubber benefit the tensile strength and stress under larger deformation by reducing the slippage at the interface. In conclusion, the easily-synthesized, high-efficiency and custom–made interface modifiers could be tailored to fit different kinds of rubber and silica to achieve optimized composites properties.

Acknowledgements

The financial support of the National Key Research and Development Program of China (No. 2017YFB0307000) is gratefully acknowledged.

References

  1. D. C. Edwards, J. Mater. Sci., 1990, 25, 4175–4185 CrossRef CAS.
  2. S. Wollf, M. J. Wang and E. H. Tan, Kautsch. Gummi Kunstst., 1994, 47, 105 Search PubMed.
  3. J. Fröhlich, W. Niedermeier and H.-D. Luginsland, Composites, Part A, 2005, 36, 449–460 CrossRef.
  4. M. J. Wang, S. Wolff and E. H. Tan, Rubber Chem. Technol., 1993, 66, 178–195 CrossRef CAS.
  5. M. J. Wang, Rubber Chem. Technol., 1998, 71, 520–589 CrossRef CAS.
  6. J. H. Ma, S. H. Zhao, L. Q. Zhang and Y. P. Wu, Rubber Chem. Technol., 2013, 86, 664–678 CrossRef CAS.
  7. M. J. Wang, Rubber Chem. Technol., 2008, 81, 552–575 CrossRef CAS.
  8. M. J. Wang, S. Wolff and J. B. Donnet, Rubber Chem. Technol., 1991, 64, 559–576 CrossRef CAS.
  9. M. J. Wang and S. Wolff, Rubber Chem. Technol., 1992, 65, 715–735 CrossRef CAS.
  10. K. Katueangngan, T. Tulyapitak, A. Saetung, S. Soontaranon and N. Nithi-Uthai, Procedia Chem., 2016, 19, 447–454 CrossRef CAS.
  11. S. Mohapatra, R. Alex and G. B. Nando, J. Appl. Polym. Sci., 2016, 133, 43057 CrossRef.
  12. P. Boochathum and N. Rongtongaram, J. Appl. Polym. Sci., 2016, 133, 43076 CrossRef.
  13. Y. Lei, Z. Tang, L. Zhu, B. Guo and D. Jia, J. Appl. Polym. Sci., 2011, 123, 1252–1260 CrossRef.
  14. J. Wang, H. Jia, L. Ding and X. Xiong, Polym. Adv. Technol., 2015, 26, 1168–1175 CrossRef CAS.
  15. M. C. W. Somaratne, N. M. V. K. Liyanage and S. Walpalage, J. Appl. Polym. Sci., 2014, 131, 40380 CrossRef.
  16. Y. Luo, L. Qu, H. Su, T. W. Chan and S. Wu, RSC Adv., 2016, 6, 14643–14650 RSC.
  17. L. Qu, L. Wang, X. Xie, G. Yu and S. Bu, RSC Adv., 2014, 4, 64354–64363 RSC.
  18. L. Qu, G. Yu, L. Wang, C. Li, Q. Zhao and J. Li, J. Appl. Polym. Sci., 2012, 126, 116–126 CrossRef CAS.
  19. H. Peng, L. Liu, Y. Luo, H. Hong and D. Jia, J. Appl. Polym. Sci., 2009, 112, 1967–1973 CrossRef CAS.
  20. Y. C. Tao, B. Dong, L. Q. Zhang and Y. P. Wu, Rubber Chem. Technol., 2016, 89, 526–539 CrossRef CAS.
  21. J. Y. Ko, K. Prakashan and K. K. Jin, J. Elastomers Plast., 2012, 44, 549–562 CrossRef CAS.
  22. V. Bounor-Legaré, C. Angelloz, P. Blanc, P. Cassagnau and A. Michel, Polymer, 2004, 45, 1485–1493 CrossRef.
  23. R. Wang, J. Ma, X. Zhou, Z. Wang, H. Kang, L. Zhang, K. Hua and J. Kulig, Macromolecules, 2012, 45, 6830–6839 CrossRef CAS.
  24. A. R. Payne, J. Appl. Polym. Sci., 1965, 9, 2273–2284 CrossRef CAS.
  25. R. Yang, Y. Song and Q. Zheng, Polymer, 2017, 116, 305–313 CrossRef.
  26. C. E. Hoyle and C. N. Bowman, Angew. Chem., Int. Ed., 2010, 49, 1540–1573 CrossRef CAS PubMed.
  27. M. J. Kade, D. J. Burke and C. J. Hawker, J. Polym. Sci., Part A: Polym. Chem., 2010, 48, 743–750 CrossRef CAS.
  28. H. H. Le, S. Ilisch, D. Heidenreich, A. Wutzler and H. Radusch, Polym. Compos., 2010, 31, 1701–1711 CrossRef CAS.
  29. H. H. Le, S. Ilisch, G. R. Kasaliwal and H. J. Radusch, Rubber Chem. Technol., 2008, 81, 767–781 CrossRef CAS.
  30. J. W. T. Brinke, P. J. V. Swaaij, L. A. E. M. Reuvekamp and J. W. M. Noordermeer, Rubber Chem. Technol., 2003, 76, 12–35 CrossRef.

This journal is © The Royal Society of Chemistry 2017
Click here to see how this site uses Cookies. View our privacy policy here.