Zhihong Leia,
Ahmad Naveeda,
Jingyu Leia,
Jiulin Wang*a,
Jun Yanga,
Yanna Nulia,
Xiangchen Mengb and
Yunliang Zhaob
aDepartment of Chemical Engineering, Shanghai Electrochemical Energy Devices Research Centre, Shanghai Jiao Tong University, Shanghai 200240, PR China. E-mail: wangjiulin@sjtu.edu.cn
bSong Yuan Power Supply Company, Jilin Electric Power Co. LTD, Jilin 138000, PR China
First published on 11th September 2017
A series of LiMn1−xFexPO4 (0 ≤ x ≤ 1) cathode materials with different Mn/Fe ratios have been successfully synthesized by a facile solvothermal method. LiMn1−xFexPO4/C nanoparticles have a width of ca. 50 nm and a length of 50–200 nm, coating with a thin carbon layer (ca. 2 nm). The effects of iron content on the series of LiMn1−xFexPO4/C materials have been systemically investigated. The homogeneous solid solution and highly conducting nanostructure lead to excellent specific capacities, superior discharge rate capabilities and energy densities for x values in the range of 0.2–0.3. For example, LiMn0.7Fe0.3PO4/C can deliver discharge capacities of 167.6, 153.9 and 139.1 mA h g−1 at 0.1C, 1C, and 5C rate, respectively, and shows excellent cycle stability at different rates, and can be considered as a cathode candidate for practical application in advanced lithium-ion batteries.
By doping, carbon coating and nano-sized morphology design, the olivine LiFePO4 (LFP) cathode material has been utilized in power batteries for electric vehicles/hybrid electric vehicles in modern society. Due to its higher potential plateau of 4.1 V vs. Li/Li+ as compared with LFP (3.45 V), olivine LiMnPO4 (LMP) possesses a 20%-higher theoretical energy density than LFP. Moreover, it matches the stability window of conventional carbonate ester-based electrolytes. However, LMP suffers from the drawbacks with even lower intrinsic electronic conductivity (<10−10 S cm−1) than those of LFP (>10−8 S cm−1) and Jahn–Teller lattice distortion at Mn3+ sites, thus leading to lower specific capacity and poorer cycle ability.3–7
Up to now, various strategies have been adopted in efforts to promote the electrochemical performance of LMP, such as strict carbon coating, minimizing particles size, and Mn-site substitution. Substituting the Mn site with Fe has been found to be extremely effective for improving the electrochemical performance.8–10 Various LiMn1−xFexPO4 materials have been reported and the effect of iron substitution is proven.11–17 For examples, Damen et al. reported that LiMn1−xFexPO4 (x = 0, 0.2, 0.3) materials were prepared via sol–gel, pyrolysis and ball milling steps, in which LiMn0.8Fe0.2PO4 showed the largest discharge capacity of 135 mA h g−1 at 0.1C at 50 °C.18 Hong et al. synthesized LiMn1−xFexPO4 (x = 0, 0.1, 0.2) nanomaterials via a facile solvothermal route in a mixed solvent of water and polyethylene glycol (PEG200) wherein LiMn0.8Fe0.2PO4 sample demonstrated the highest discharge capacity of ca. 135 mA h g−1 at 0.5C.19 Liao et al. reported that LiFe0.15Mn0.85PO4/C material exhibited the best performance and delivered discharge capacities of 163.1 mA h g−1 at 0.1C and 150.3 mA h g−1 at 1C in a series of LiFexMn1−xPO4/C (x ≤ 0.15) materials which were synthesized by solvothermal reactions in ethylene glycol mixed solutions.20 A facile polymer-assisted mechanical activation was used to prepare LiMn1−xFexPO4 (0 ≤ x ≤ 1) by Xiao et al. wherein Mn rich LiMn0.75Fe0.25PO4 could deliver 157 mA h g−1 at 0.1C.21 Traditional solid state reaction was also tried to synthesize a series of LiFe1−xMnxPO4 materials by Zhang et al. in which LiMn0.7Fe0.3PO4 exhibited a highest discharge capacity of 130 mA h g−1 at 0.1C.22
Although the investigation on LiMn1−xFexPO4/C materials has achieved a great progress, the available capacity under high rate is still unsatisfactory. The electrode kinetics should be improved. In this work, a series of LiMn1−xFexPO4 (0 ≤ x ≤ 1) nanomaterials have been successfully synthesized by the solvothermal method, using a new solution system. In addition, a thin carbon layer (ca. 2 nm) was further coated on the surface of LiMn1−xFexPO4. Effect of the iron substitution and Mn/Fe ratio on the crystal structure, morphology and electrochemical performance are investigated and discussed in detail. Based on the facile synthetic technology and the excellent electrochemical performance, our work may widen the potential application of LiMn1−xFexPO4 cathode material for advanced lithium-ion battery.
The LMFP sample was ground to fine powder. 20 wt% sucrose (suc) was mixed with LMFP powder in appropriate ethanol, milled with a high speed of 350 rpm for 6 h (Fritsch, Germany). Afterwards, the mixture was annealed at 550 °C for 4 h in an Ar/H2 atmosphere (Ar/H2 = 95:5, v/v). Finally, the black LiMn1−xFexPO4/C materials were obtained.
Electrochemical measurements were carried out on Lanhe CT2001A battery test systems. The testing was conducted at constant room temperature (25 °C) in a voltage range of 2.5–4.5 V (vs. Li/Li+) using a constant current–constant voltage (CC–CV) protocol at various charge and discharge rates. The capacities were calculated based on the pure cathode material excluding carbon (theoretical capacity ∼170 mA h g−1).
As iron proportion increases from 0 to 1, slight peak shift to more 2θ positive values in the diffraction patterns. For example, the peak around 35.14° (2θ) of LiMnPO4 is attributed to crystal plane (111). As x value of LiMn1−xFexPO4 increases, this peak moves toward right up to final position around 35.7°, which is attributed to LiFePO4/C (Fig. 1b). The fine movement of the peaks of XRD patterns proves that the iron gradually occupies the sites which have been occupied by Mn2+ ion. The right shift behavior is associated with the fact that the ion radius of Fe2+ (0.78 Å) is smaller than Mn2+ ion (0.83 Å).24 The basic crystal lattices parameters of a, b, c and V are obviously decreased with the increased iron proportion (Table S1 and Fig. S1†). It gives a strong evidence to prove that the LiMn1−xFexPO4 materials are in a solid solution state.25
The crystal structure of LiMn1−xFexPO4 materials is shown in Fig. 1c and d. Polyanionic framework is constructed by the tetrahedral motifs of PO4 and octahedral groups of LiO6 and MO6. The neighboring MO6 octahedrons share common corners with each other. Neighboring LiO6 octahedrons share the edge forming chains in the b-direction. Each tetrahedral PO4 shares edge with two neighboring octahedral LiO6 and shares corner with two other neighboring LiO6.26–29 The atomic positions, such as LiMn0.7Fe0.3PO4, were calculated by Rietveld structure refinement (Fig. 1e and Table S2†).28,30,31 Fe substituting usually happens in 4c-site which is occupied by Mn ion. However, the cation antisite defects could be arisen, so that a slight amount of Fe/Mn ions (<1%) could occupy 4a site, while Li ions occupy 4c site. So the synthesized route should be strictly controlled to limit the antisite defect.29,31
The chemical compositions of LiMn0.70Fe0.30PO4 and LiMn0.75Fe0.25PO4 were clarified by ICP element analysis, shown in Table 1. The chemical composition of LiMn0.70Fe0.30PO4 from ICP analysis matched the theoretical molar ratio of Li:Mn:Fe:P as 1.00:0.70:0.30:1.00(±0.009), similar as LiMn0.75Fe0.25PO4. The elemental concentration ratios are generally close to those of the expected compositions.
Elemental (%) | Li | Mn | Fe | P | Intended composition | Observed composition |
---|---|---|---|---|---|---|
x = 0.25 | 3.78 | 22.78 | 7.494 | 17.02 | LiMn0.75Fe0.25PO4 | Li0.9911Mn0.7544Fe0.2442PO4 |
x = 0.30 | 4.19 | 23.2 | 10.1 | 18.81 | LiMn0.70Fe0.30PO4 | Li0.9941Mn0.6954Fe0.2979PO4 |
Fig. 2 SEM images of LiMn1−xFexPO4/C cathode materials (a–j), TEM and HRTEM images of LiMn0.7Fe0.3PO4/C material (k and l). |
The TEM observation further confirms the particle sizes of LiMn0.7Fe0.3PO4/C with the width of ca. 40–50 nm and length of 120–160 nm (Fig. 2k). As shown in the Fig. 2l, the particle surface was uniformly coated by a thin carbon layer with the thickness of ca. 2 nm. Thus the electronic conductivities can be enhanced greatly after carbon coating. Through the high-resolution TEM, the clear crystal lattice with an interplanar spacing of ca. 3.0 Å is displayed, which can be referred to the crystallographic direction of (200) or (121) of LiMn0.7Fe0.3PO4/C.
The LiMn0.7Fe0.3PO4/C material was further examined by XPS analysis shown in Fig. S3.† Two main peaks at 654 eV and 642 eV appealed in the spectrum are attributed to Mn 2p1/2 and Mn 2P3/2, respectively. There is a “shake-up” satellite peak at 646.7 eV belonged to Mn 2P3/2. Peaks at 725 eV and 711 eV are attributed to Fe 2P1/2 and Fe 2P3/2, respectively.
Fig. 3 Discharge rate capability of LiMn1−xFexPO4/C with (a) x = 0, (b) x = 0.1, (c) x = 0.20, (d), x = 0.30, (e) x = 0.50, (f) x = 1. |
LiMn1−xFexPO4 electrodes | Cyclic capacity (mA h g−1) | Rate capacity (mA h g−1) | Method | Ref. |
---|---|---|---|---|
LiMn0.7Fe0.3PO4 | 167.6@0.1C | 153.9@1C, 139.1@5C | Solvothermal | This work |
LiMn0.75Fe0.25PO4 | 161.7@0.1C | 141.5@1C, 121.3@5C | Solvothermal | This work |
LiMn0.7Fe0.3PO4 | ∼150@0.1C | ∼135@1C | Solvothermal | 12 |
LiMn0.8Fe0.2PO4 | ∼145@0.1C | 130@1C | Solvothermal | 12 |
LiMn0.7Fe0.3PO4 | ∼120@0.1C | 105@1C | Solid state | 15 |
LiMn0.6Fe0.4PO4 | 150@0.1C | ∼145@1C, 130@5C | Solid state | 15 |
LiMn0.75Fe0.25PO4 | 55@0.01C | — | Solvothermal | 16 |
LiMn0.5Fe0.5PO4 | 153@0.02C | 120@1C | Solvothermal | 16 |
LiMn0.8Fe0.2PO4 | 111@0.12C | 80@1.2C | Sol–gel | 17 |
LiMn0.9Fe0.1PO4 | 142@0.12C | 115@1.2C | Sol–gel | 17 |
LiMn0.8Fe0.2PO4 | 138@0.1C@50 °C | 110@1C@50 °C | Sol–gel | 18 |
LiMn0.8Fe0.2PO4 | 165.3@0.05C | 142.2@0.5C | Solvothermal | 19 |
LiMn0.85Fe0.15PO4 | 163.1@0.1C | 150.3@1C, 138@5C | Solvothermal | 20 |
LiMn0.75Fe0.25PO4 | 157@0.1C | ∼134@1C | Polymer assisted | 21 |
LiMn0.7Fe0.3PO4 | 130@0.1C | — | Solid state | 22 |
LiMn0.8Fe0.2PO4 | ∼138@0.1C | — | Sol–gel | 28 |
LiMn0.8Fe0.2PO4 | 146.5@0.5C | 140@1C, 127@5C | Co-precipitation | 32 |
LiMn0.8Fe0.2PO4 | 152@0.2C, | 146@1C, 130@5C | Solvothermal | 33 |
LiMn0.8Fe0.2PO4 | 145@0.2C, | 144@1C, 116@5C | Spray dry | 33 |
LiMn0.8Fe0.2PO4 | 151@0.1C, | 145@1C, 133@5C | Spray dry, CVD | 34 |
LiMn0.8Fe0.2PO4 | 161@0.05C | 158@0.5C, ∼124@5C | Polyol synthesis | 35 |
LiMn0.8Fe0.2PO4 | 162@0.1C, | 145@1C | Solid state | 36 |
LiMn0.75Fe0.25PO4 | 132@0.1C | 120@1C | Co-precipitation | 37 |
LiMn0.7Fe0.3PO4 | 160@0.05C | — | Sol–gel | 38 |
LiMn0.7Fe0.3PO4 | ∼136@0.5C | 107@5C | Solid state | 39 |
LiMn0.75Fe0.25PO4 | 156@0.1C, | 153@1C, ∼136@5C | Microwave | 40 |
LiMn0.8Fe0.2PO4 | 142@0.1C | 103@1C, 69@5C | Sol–gel | 41 |
The electrochemical cycle performances of LiMn1−xFexPO4/C at various compositions and current rates are shown in Fig. 4a and b. It can be concluded that partial substitution of iron to manganese in LiMnPO4 can significantly improve the electrochemical performance and LiMn1−xFexPO4/C materials for x value in the range of 0.20–0.30 show better electrochemical performance. Especially, the LiMn0.7Fe0.3PO4/C demonstrates the best performances in the cycle, rate and energy density tests. Its capacity retention at 0.1C reaches 94% for 50 cycles with initial discharge capacity of ca. 167 mA h g−1 which nearly approaches its theoretical value. The electrode exhibits excellent rate capability. In Fig. 4b, it delivers 162.6 and 150.6 mA h g−1 at 0.2C and 2C, respectively. It is notable that higher iron content, such as x = 0.40, or even for LiFePO4, will degrade cycle capacity and rate capability. Here the particle size and carbon coating uniformity may be played an important role in relate electrochemical performances. In view of discharge voltage and the corresponding capacity, LiMn1−xFexPO4/C (x = 0.25–0.30) present a higher energy density (Fig. 4c). The LiMn0.7Fe0.3PO4/C reaches the energy density of 638.3 W h g−1 at 0.1C, 24% higher than that of LiFePO4/C (513.8 W h g−1), which could be considered as a candidate cathode for power lithium-ion batteries.
The cyclic voltammetry result of LiMn0.7Fe0.3PO4/C is investigated as an example at scanning rate of 0.1 mV s−1 in Fig. 4d. Two pairs of peaks are clearly shown at 4.19/3.94, 3.58/3.48 V, which attributed to oxidation and reduction peaks of Mn3+/Mn2+, Fe3+/Fe2+, respectively. The sharper current peaks and symmetry redox peaks indicate the kinetics of Li+ intercalation/deintercalation are greatly ameliorated.
The LiMn0.75Fe0.25PO4/C and LiMn0.7Fe0.3PO4/C materials are selected for a further evaluation of the cycle stability at high rates (Fig. 5). The initial discharge capacities of LiMn0.7Fe0.3PO4/C at rate of 1C and 5C are 153.9 and 139.1 mA h g−1. After 100th cycles at rate of 1C and 5C, LiMn0.7Fe0.3PO4/C still delivers 146 and 122.3 mA h g−1 with the retention of 95% and 88%, respectively. While LiMn0.75Fe0.25PO4/C shows similar cyclability properties, but its capacity is lower as shown in Fig. 5b. The initial discharge capacities at rate of 1C and 5C are 141.5 and 121.3 mA h g−1, respectively.
The electronic conductivities of LiMn0.7Fe0.3PO4/C and LiMn0.75Fe0.25PO4/C were tested by four-probe dc technique which showed the values of ca. 5.8 × 10−5 S cm−1 and 3.1 × 10−5 S cm−1 respectively (Table S3†).42,43 The former one owns better conductivity property, benefiting and corresponding with it superior electrochemical performance evidently.
The electrochemical performances of the materials are excellent, even superior to that the aforementioned reports as compared in Table 2. The high capacity, excellent cycle and rate performances can be attributed to short Li+ ions diffusion pathway of the nano-sized particles, thin and even carbon layer coating for enhanced electronic conductivities and iron ions substitution for depressed John–Teller effect.
Footnote |
† Electronic supplementary information (ESI) available: Refined cell parameters of cathode materials, atomic position of LiMn0.7Fe0.3PO4 determined by Rietveld structure refinement, SEM-EDX spectrum, XPS spectrum, Electronic conductivities. See DOI: 10.1039/c7ra08993g |
This journal is © The Royal Society of Chemistry 2017 |