Jinglei Xiea,
Hongjie Zhang*abc,
Shuai Ana,
Xuejun Qianb,
Hongshun Chengb,
Fengshan Zhangc and
Xiaoliang Lic
aTianjin Key Lab of Pulp & Paper, Tianjin University of Science & Technology, Tianjin, 300457 China. E-mail: hongjiezhang@tust.edu.cn; Fax: +86-22-6060-2510; Tel: +86-22-6060-2199
bHebei Huatai Paper Industry Co. Ltd., Huatai Group, Zhaoxian, 051530 China
cShandong Huatai Paper Industry Co. Ltd., Huatai Group, Dongying, 257335 China
First published on 15th January 2018
The fiber surface wettability is one of the most important lignocellulosic fiber characteristics affecting the inter-fiber bonding properties of final bio-products. In this study, the surface wettability (evaluated by the surface free energy, surface lignin and surface charge) of mechanically refined fibers and the bonding properties of the fiber matrix (handsheets) were measured and correlated to each other. The results showed that the fiber surface charge increased from 48.38 mmol kg−1 to 60.38 mmol kg−1 and the surface lignin decreased from 87.1% to 77.5% during the fiber mechanical treatment, leading to the improvement of the fiber surface free energy from 46.63 mJ m−2 to 54.45 mJ m−2. As a result, the bonding strength index increased from 2.60 N m g−1 to 9.73 N m g−1 without significant loss of bulk properties. In a word, the fiber surface wettability could be adjusted to facilitate the inter-fiber bonding properties of the paper or paperboard products using lignin-rich fibers as raw materials.
Fiber surface wettability is defined as the ability for a kind of liquid to spread onto the fiber surface, which is consisted of surface composites, surface charge, surface free energy and many other kinds of surface properties related to fiber surface wetting process.4 Lignocellulosic fiber is composed of hydrophilic part (carbohydrates, including cellulose and hemicelluloses) and hydrophobic part (lignin and some of the extractives). During the separation from natural plants, fibers were treated with different kinds of methods, either mechanical or chemical, mainly to compromise the relationship between lignin and carbohydrates so that the fiber surface wettability could be improved.
The inter-fiber bonding strength of the fiber network, originating from the hydrogen bonding and the van der Waals' force,5 is one of the most important characteristics influencing the final products. The inter-fiber bonding, especially the hydrogen bonding, is largely dependent on the surface wettability.6 The fiber surface composition, including cellulose, hemicellulose, lignin and some extractives, has a strong influence on the inter-fiber bonding properties.7 It has been proved that the lignin on the fiber surface would have a bad effect on the inter-fiber bonding because the lignin is hydrophobic compared to carbohydrates. However, the phenolic group associated with lignin is proved to be one of the resources of the fiber surface charge,8 which has a non-ignorable influence on the inter-fiber bonding strength.9 The improvement of surface charge can increase the inter-fiber bonding mainly by influencing the inter-fiber hydrogen bonding according to Aracri et al.10 Furthermore, the decrease of the surface lignin can also lead to the final yield sacrificing of the lignocellulosic fibers. As a result, a large amount of studies have been done focusing on the modification of lignin instead of removing it,11,12 which can improve the wettability of the fiber surface so that the inter-fiber bonding could be enhanced. Fiber surface free energy and contact angle are always used as the evaluation of the fiber surface wettability.13 The fiber surface free energy has a vital influence on fiber swelling, assistance, and inter-fiber contact. However, there are very few literatures concerning about lignocellulosic fiber surface free energy.
In this study, the lignin-rich fiber will be subjected to mechanical refining in order to modify the fiber surface wettability, and the fiber surface lignin, surface charge and surface free energy would be determined respectively to evaluate the fiber surface wettability. Also, the inter-fiber bonding capability, as well as physical performances of handsheets, would be measured. The main objective of this study is to improve the bonding capability of fiber matrix by improving the fiber surface wettability. The relationship between fiber surface wettability and the inter-fiber bonding strength will also be investigated so that the final product properties could be better adjusted without much sacrifice of the energy and materials during the papermaking process.
The fiber surface charge was determined through polyelectrolyte adsorption method by using high molecular weight poly-DADMAC (2–3.5 × 105 g mol−1), as reported by Zhang et al.15
The surface free energy of the fiber was detected based on the contact angle measurement.16 Two fibers of a similar diameter were put in a parallel way onto a manmade slide. And the contact angle measurement of the fibers was manufactured by putting a liquid drop onto the gap of 0.1–0.3 mm between them. Two kinds of liquids were applied in this study (water and glycerol).
The surface free energy was calculated according to eqn (1) and (2).17
γS = γDS + γdS | (1) |
(2) |
WRV% = [(wet weight − dry weight)/dry weight]/100 | (3) |
F = 72d/q/L4 | (4) |
1/T = 9/8/Z + 1/B | (5) |
RBA = (A0 − A)/A0 | (6) |
Fig. 1 Schematic diagram for the “water-charged” degree of lignocellulosic fiber (water battery) switched by the fiber surface wettability. |
It's known that there're large amounts of hydroxyl and carboxyl groups in cellulose and hemicellulose structures,21,22 which makes carbohydrates hydrophilic. By contrast, lignin, with a considerable quantity of benzene structures, is more hydrophobic than carbohydrates and the fiber wettability is restricted by surface lignin to a great extent. However, thanks to its structure, lignin has a large rigidity and is known as the support of the lignocellulosic fiber, spacing among other kinds of compositions, which contributes to the high bulk of paper or paperboard products made from lignin-rich fibers. The amount of the surface lignin during the refining process is shown in Table 1.
Treatment (rev.) | O/C (%) | Surface lignin (%) |
---|---|---|
0 | 39.7 ± 0.1 | 87.1 ± 0.1 |
5000 | 40.0 ± 0.1 | 86.7 ± 0.1 |
10000 | 42.4 ± 0.2 | 81.9 ± 0.1 |
13000 | 42.5 ± 0.1 | 81.5 ± 0.1 |
15000 | 44.6 ± 0.3 | 77.5 ± 0.1 |
It can be seen in Table 1 that the surface lignin decreased from 87.1% to 77.5% with the increase of the PFI revolutions. That may be caused by the peeling effect of the refining process.5,23 The decrease of the surface lignin will lead to a better explosion of carbohydrates, resulting in a more hydrophilic surface and larger surface wettability. In addition, the decrease of surface lignin may have a positive effect on the inter-fiber bonding because of the improvement of the fiber softness and swelling. However, the phenolic groups associated with lignin are one of the resources of the fiber surface charge. As a result, the surface charge might be negatively influenced by the decrease of surface lignin.
a Ar is the benzene group. | |||
---|---|---|---|
Polarity | |||
Functional groups | Hydroxyl | Phenolic hydroxyl | Carboxyl |
Chemical formula | –OH | Ar–OH | –COOH |
The surface charge of the treated fibers was shown in Table 3. It can be seen in Table 3 that during the mechanical treatment, the surface charge increased from 48.38 mmol kg−1 to 60.38 mmol kg−1. That might be caused by the increase of the fiber specific surface area, which was due to the fiber fibrillation.25 Further, the increase of the specific surface area can also result in the increase of the accessibility of the polyelectrolyte during the surface charge determination. Moreover, the decrease of the surface lignin could improve the exposure of the carbohydrates on the fiber surface so that many other anionic groups on the carbohydrates would be exposed, which may have a positive effect on the increase of the surface charge. As shown in Table 2, carboxyl groups have a higher polarity compared with many other functional groups, which can better constrain the water26 and increase the fiber surface wettability. Further, the fiber surface functional groups and surface charge may be good for the inter-fiber bonding strength by influencing the inter-fiber bonding force, especially the hydrogen bonding strength.
Treatment (rev.) | Samples | Surface charge (mmol kg−1) |
---|---|---|
0 | 0# | 48.38 ± 0.8 |
5000 | 1# | 51.04 ± 0.6 |
10000 | 2# | 54.69 ± 0.4 |
13000 | 3# | 56.60 ± 0.3 |
15000 | 4# | 60.38 ± 0.5 |
Treatment (rev.) | WCA (degree) | GCA (degree) | γdS (mJ m−2) | γDS (mJ m−2) | γS (mJ m−2) |
---|---|---|---|---|---|
a WCA – water contact angle; GCA – glycerol contact angle. | |||||
0 | 60.30 ± 0.50 | 50.00 ± 0.40 | 16.66 ± 0.10 | 29.97 ± 0.24 | 46.63 ± 0.33 |
5000 | 52.53 ± 0.30 | 42.49 ± 0.30 | 28.07 ± 0.02 | 19.51 ± 0.09 | 47.58 ± 0.11 |
10000 | 56.32 ± 0.30 | 45.43 ± 0.30 | 19.59 ± 0.03 | 29.09 ± 0.11 | 48.69 ± 0.13 |
13000 | 48.86 ± 0.20 | 38.52 ± 0.20 | 32.78 ± 0.00 | 17.02 ± 0.05 | 49.80 ± 0.04 |
15000 | 43.24 ± 0.10 | 33.26 ± 0.10 | 44.23 ± 0.01 | 10.22 ± 0.02 | 54.45 ± 0.01 |
Table 4 shows that the fiber surface free energy has an enhancement of nearly 10 mJ m−2 with the PFI revolutions ranging from 0 r to 15000 r, indicating the increase of the surface wettability. That increase may be caused by the improvement of the surface charge and the decrease of the surface lignin, which can have a positive effect on the surface wettability since lignin is more hydrophobic than carbohydrates.27 The increase of surface charge is mainly caused by the fibrillation of the fibers, which exposes more carbohydrates,28 leading to the improvement of fiber surface wettability.
B = P × l × b × RBA/12/g/C | (7) |
According to eqn (7), when the fibers are fixed, the inter-fiber bonding strength mainly lies on the RBA and the b of two fibers.
The fiber flexibility is the fiber deflection of unit length under unit load.32 During the papermaking process, the fiber deflection will make the fibers bond more tightly and both the RBA and the hydrogen bonding between two fibers will increase.33 Improving the fiber WRV makes for the fiber swelling, which is also good for the fiber flexibility increasing. The relationships between fiber surface wettability and the fiber flexibility and the WRV are shown in Fig. 2.
Fig. 2 shows that both fiber flexibility and WRV increased (4.44 × 108 N−1 m−2 to 1.18 × 109 N−1 m−2 and 125.53% to 130.12%, respectively) with the improvement of surface wettability, surface lignin (87.1% to 77.5%), surface charge (48.38 mmol kg−1 to 60.38 mmol kg−1) and surface free energy (46.63 mJ m−2 to 54.45 mJ m−2). The increase of WRV was due to the fact that the fiber surface became more hydrophilic during the mechanical treatment in accordance with the improvement of the surface free energy. The decrease of surface lignin could lead to the explosion of carbohydrates, which are much more hydrophilic so that the surface wettability increased to an extent.33 The improvement of the pore size and surface charge during the refining process also led to the WRV increase34 by facilitating fiber swelling. The fiber surface charge mainly comes from the functional groups on the fiber surface, such as the carboxyl groups, which are hydrophilic with a high polarity as seen in Table 2 and can strengthen the fiber swelling ability.
In addition, fiber swelling can also promote the fiber flexibility since swelled fiber is much softer than before. During the surface free energy increasing, the fiber swelling could happen more easily, which increased the flexibility of the fibers.35 Lignin is one of the most important factors restricting the fiber flexibility with a stiff structure.36 The inter-fiber bonding strength is limited accordingly. It's reported8 that the surface lignin of TMP fibers accounted for over 25–35% of the total lignin, indicating that the surface lignin plays an especially important role in the fiber flexibility. As a result, the decrease of surface lignin could be beneficial for the fiber flexibility increase.
Above all, it can be concluded that the fiber surface wettability could contribute to the improvement of the RBA between two fibers, which can be seen more clearly in Fig. 3.
It's obvious in Fig. 3(a) that the RBA rose from 62.69% to 77.08% with the improvement of both the surface charge and free energy. As discussed before, when the fiber surface charge and surface free energy increased, the fiber became more flexible and more easily wetted, which gained a tighter inter-fiber bonding during the papermaking process. This can also be seen in Fig. 3(a). In Fig. 3(b), the lignin fragment changed into smaller ones during the mechanical treatment, which exposed more carbohydrates with more anionic groups, whose high polarity facilitated the inter-fiber bonding. In addition, it could be seen in Fig. 3(b) that the fiber surface roughness increased after the mechanical treatment, which was caused by the fragmentation of lignin structure and the explosion of micro fibrils.37 This means that the fiber specific surface area enlarged38 so that there were more chances for fibers to contact with each other. It can be concluded that fiber surface wettability is a group of valuable characteristics in adjusting the fiber contact area of the final products.
According to Fig. 4, the difference among five kinds of fibers is mainly the difference of the group consistency. The band at around 3422 cm−1 that changed most during the refining process is proved to be the hydroxyl groups,40 which can form more hydrogen bonds between fibers. This might be due to the explosion of the carbohydrates during the refining process, which has a peeling effect on the fiber surface lignin.41 Furthermore, it has been discussed before that the explosion of the surface carbohydrates, especially the hemicellulose, could also induce the increase of the surface carboxyl groups. Hydrogen bonds can also be formed between carboxyl and hydroxyl (or carboxyl) groups.42,43 The relationship between fiber surface wettability and b is shown in Fig. 5.
It could be seen in Fig. 5 that the b rose from 7.5 N m−2 to 11.3 N m−2 with the improvement of both the surface charge and surface free energy. The improvement of the surface charge contributes to the hydrogen bonding between fibers own to the increase of surface functional groups such as hydroxyl groups and carboxyl groups. The increase of the surface free energy implies the increase of the surface hydrophilic groups, the main components of the hydrogen bonding between fibers. The increase of b with the improvement of surface charge and free energy points out that the surface wettability has a positive effect on the inter-fiber bonding of the final products.
It could be seen in Fig. 6(a) that the bonding strength index of the mechanically treated fibers increased from 4.60 N m g−1 to 10.91 N m g−1 with the improvement of the surface free energy, as the respect of the surface wettability. The fibers gain a better inter bonding through the mechanical treatment mainly by increasing the fiber flexibility and specific surface area,26,28,44 which is mainly caused by the decrease of the surface lignin.
Also, the relationship between the bonding strength index and the surface charge shows a similar result in Fig. 6(b). It's been confirmed that the improvement of the surface charge had a positive effect on the forming of the hydrogen bonding between fibers so that the bonding strength increased.
It's well-known that the bonding strength and the bulk are always a pair of contradiction, hard to compromise. However, in Fig. 6, the bulk only decreased a small deal (from 4.95 cm3 g−1 to 3.56 cm3 g−1) when the bonding strength index was increasing. This is because that most of the lignin was still retained in the fibers, which makes the fiber network hard enough and difficult to be squashed.45 Above all, the improvement of the surface wettability can be useful for the balance between the bonding strength and the bulk of paper or paperboard products using lignin-rich lignin as raw materials.
Owing to the improvement of surface wettability, the fiber became more easily swelled and soften with more hydrophilic functional groups on the fiber surface, enhancing the RBA (from 125.53% to 130.12%) and b (from 7.5 N m−2 to 11.3 N m−2). However, the bulk of the lignin-rich fiber network decreased with the increase of the strength properties, which is not so obvious (from 4.95 cm3 g−1 to 3.56 cm3 g−1) with the increase of the surface wettability. It could be concluded that the modification of the surface wettability had a good effect on compromising the contradiction between the strength properties and the bulk property of the resulting products. Above all, with a good knowledge of surface wettability, both adjustably and measurably, the inter-fiber bonding strength can be positively changed and so can the bonding abilities between fibers and other materials.
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