Bin Qinabc,
Yuesong Shen*abc,
Boyang Xuabc,
Shemin Zhuabc,
Peiwen Lid and
Youlin Liuabc
aCollege of Materials Science and Engineering, Nanjing Tech University, No. 5 Xinmofan Road, Nanjing 210009, China. E-mail: sys-njut@163.com
bJiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites, Nanjing Tech University, No. 5 Xinmofan Road, Nanjing 210009, China
cJiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing Tech University, No. 5 Xinmofan Road, Nanjing 210009, China
dDepartment of Aerospace and Mechanical Engineering, The University of Arizona, Tucson, AZ 85721-0119, USA. E-mail: peiwen@email.arizona.edu
First published on 16th February 2018
Ultra-deep desulfurization is a major requirement for upgrading the quality of fuel and power sources for fuel-cells. A series of mesoporous TiO2–SiO2 adsorbents were prepared and investigated for ultra-deep adsorption of benzothiophene (BT) and dibenzothiophene (DBT) from model fuel at ambient conditions. The adsorbents were characterized via SEM, XRD, N2-BET, FT-IR and NH3-TPD techniques. The results revealed that the adsorbent containing 40 wt% silica achieved the desulfurization efficiency higher than 99% when the initial sulfur concentration in the model fuel was 550 ppm. The high desulfurization performance of the adsorbent was attributed to its large specific surface and surface acidity. It also achieved a high sulfur adsorption capacity of 7.1 mg g−1 in a fixed-bed test, while its static saturated sulfur capacity was 13.7 mg g−1. The order of selectivity towards the adsorption of different organic sulfurs was DBT > BT&DBT > BT. The kinetics of the adsorption of organic sulfur was studied and the results indicated that the pseudo-second order model appropriately fitted the kinetics data. Furthermore, the used adsorbent can be easily regenerated and the desulphurization efficiency of the recovered adsorbent after five regeneration cycles was still maintained at 94.5%.
Deep desulfurization of traditional fuels has been explored in the past decades. Hydrodesulfurization (HDS) is a conventional process for removing sulfur from fossil fuels.4 HDS exhibits high efficiency in eliminating mercaptans, sulfides, disulfides and some derivatives of thiophene (T). However, several sulfur compounds such as benzothiophene (BT), dibenzothiophene (DBT) and their derivatives are hardly removed by HDS. Moreover, the operating temperature and pressure of HDS is very high, which makes its operation dangerous. In addition, the conversion rates of T, BT and DBT during HDS follows the order T > BT > DBT, while the conversion rate of 4,6-dimethyldibenzothiophene (4,6-DMDBT) is the lowest.5 In order to satisfy regulation requirements for protecting the environment, deep desulfurization technologies are necessary to further remove sulfur from fuels obtained after HDS.
Oxidative desulfurization (ODS) and extractive desulfurization (EDS) are new technologies for deep desulfurization that have become popular because of their mild operating conditions.6–10 Moreover, the sulfur compounds that remain after HDS can be effectively converted by utilizing other technologies. Thiophene and its derivatives were selectively oxidized into sulfones and/or sulfoxides by ODS. The sulfones and sulfoxides could easily be removed by extraction and adsorption processes because of their high polarity. Rivoira et al.11 investigated the oxidative desulfurization using titanium-modified SBA-16, showing that it could achieve 90% of sulfur removal from a 0.2 wt% DBT solution at 60 °C in less than 1 h by using H2O2. Qiu et al.12 studied the oxidative desulfurization performance of molybdenum supported on modified medicinal stone (Mo/MMS). The removal rate of DBT reached 98.1% at 103 °C through oxidation treatment. Zhao et al.13 reported the performance of extractive desulfurization using N,N-dimethylacetamide (DMAC), N,N-dimethylformamide (DMF) and tetramethylenesulfone (TMS) mixed solvent. The extraction of DBT reached 99.1% at optimal conditions. However, the oxidants and solvents used in ODS and EDS are expensive, and exhibit some potential safety hazards. Therefore, developing new methods for removing the sulfur in fuels is a persistent challenge faced by researchers.
Adsorptive desulfurization (ADS) is considered as one of the most promising methods to obtain ultra-low sulfur fuels.14,15 This process has several advantages over conventional HDS processes. ADS can be carried out at atmospheric pressure and room temperature, without consumption of hydrogen.3,16–18 Various high performance materials have been reported as adsorbents for adsorptive desulfurization of fuels. The most commonly-used adsorbents include activated carbons,19–21 zeolites,22–24 ionic liquids,25–27 metal oxides28–30 and other mesoporous materials.31 Bazyari et al.32 investigated the TiO2–SiO2 nanocomposite catalyst-adsorbents. This catalyst with 50 wt% TiO2 (TS-50) exhibited the highest ODS activity, achieving more than 98% sulfur removal for less than 10 ppm sulfur in model fuel (2875 ppm DBT in isooctane) in 20 min. In addition, TiO2–SiO2 complex oxides have considerably high specific surface areas and surface acidities, which can significantly improve the desulfurization performance of ADS. Xu et al.3 examined the adsorptive desulfurization performance of NiO–CeO2/Al2O3–SiO2 adsorbents and demonstrated that it could approach a sulfur adsorption capacity of 3.22 mg g−1 at breakthrough points of 50 ppm in the Jet-A fuel at ambient conditions. Miao et al.33 studied selective adsorption of thiophenic compounds from fuel over TiO2/SiO2 under UV-irradiation and found that a high sulfur adsorption capacity of 5.12 mg g−1 was obtained at a low sulfur concentration of 15 ppm. The involved ADS mechanisms were elucidated as π-complexation, S–M chemisorption, S–H interactions, H-bonding interactions and van der Waals interactions.34–37
It was also pointed out that specific surface area and surface acidity in the adsorption process could influence the overall adsorption performance of different types of adsorbents. According to Lewis acid–base theory, most thiophene-based sulfur compounds in commercial fuels appear to be Lewis bases, which are easily adsorbed by Lewis acidic sites.38 In this study, the desulfurization adsorbent was designed based on Tanabe's hypothesis39 (see ESI† Section S1). TiO2–SiO2 binary oxides were used as adsorbents and the effect of TiO2/SiO2 mass ratios on the performance was tested systematically. The unique surface effects of TiO2 ensured good low-temperature desulfurization activity, but its thermal stability and mechanical stability were poor. It has been reported that the thermal stability and the crystalline stability of TiO2 could be remarkably enhanced by SiO2 modification. Moreover, the surface acidity and inter-atomic interaction of TiO2–SiO2 complex oxides has a direct relationship with the mass ratio of TiO2/SiO2. The amount of Lewis acid would increase when TiO2 was modified by SiO2, and the Bronsted acid center was produced at the same time, which could promote the desulfurization performance. Compared with hydrodesulfurization, TiO2–SiO2 complex oxides-based adsorbents can achieve deep desulphurization at room temperature and atmospheric pressure without consuming hydrogen. Compared with oxidative desulfurization and extraction desulfurization, the adsorption desulfurization process can operate without oxidants, thus reducing the cost and improving the stability. Furthermore, the TiO2–SiO2 adsorbent can be easily regenerated.
Mesoporous TiO2–SiO2 complex oxides were prepared by a sol–gel method, which is an effective way to synthesize homogeneous metal oxide materials. The preparation process was as follows: an appropriate amount of ethanol was first added to a 250 mL beaker; then, appropriate amounts of TBT and TEOS were introduced, followed by stirring at room temperature for 5 min (liquid A). A mixture of ethanol:H2O:HNO3 with a molar ratio of 10:4:1 in a second beaker was stirred for 5 min (liquid B). Liquid B was then added dropwise to liquid A and stirred at 30 °C for half an hour. The reactor was then gradually heated to 80 °C. The mixed solution was further stirred for several hours until a wet sol was obtained and the temperature was maintained for another two hours. The prepared wet sol was dried at 100 °C in a blast oven, followed by calcination at 500 °C, 550 °C, 600 °C, and 650 °C for 3 h in a muffle furnace before further use. The adsorbent TiO2–SiO2 complex oxides were pure TiO2, Ti–Si-20 (20 wt% SiO2), Ti–Si-40 (40 wt% SiO2), Ti–Si-60 (60 wt% SiO2), Ti–Si-80 (80 wt% SiO2) and pure SiO2.
(1) |
(2) |
Dynamic breakthrough experiments were carried out using a self-designed fixed-bed test. For each test run, 2 g of pre-weighted adsorbent was put in a stainless tube containing model fuel with a measured initial sulfur concentration of 550 ppm at room temperature and atmospheric pressure. To improve the quality of results, the amount of adsorbent was increased by tenfold compared to the static saturation tests. The fuel flowed vertically upward at a constant flow rate of 0.1 mL min−1. The corresponding liquid hourly space velocity (LHSV) was 4 h−1. The schematic of the fixed-bed sulfur adsorption system is shown in Fig. 1. The desulfurization performances of the adsorbents were characterized by measuring the residual sulfur concentration in the fuel. The breakthrough curves were obtained by plotting the instantaneous sulfur concentration and the initial sulfur concentration by the mass of adsorbent used in this study. The breakthrough sulfur capacity is defined according to (eqn (3)):
(3) |
As the adsorption reaction proceeds, the adsorbents turned gradually yellow and became saturated as the content of adsorbed thiophene increased. Spent adsorbents can be regenerated by heating at high temperature. The detailed steps are as follows: the spent adsorbent was washed with ethanol and ultrasonically treated for 5 min; then, it was dried at 100 °C for 30 min and reactivated by high temperature calcination at 550 °C for 2 h. The desulfurization performance of the regenerated adsorbent was measured in a new reaction.
Fig. 2 Adsorption efficiency of adsorbents with different titania and silica mass ratios over time in static saturation tests (5 g of model fuel (550 ppm DBT in isooctane), 0.2 g of adsorbents). |
Fig. 3 shows the breakthrough curve of the TiO2–SiO2 complex oxides for DBT at a LHSV of 4 h−1. For the Ti–Si-40 adsorbent, the highest breakthrough capacity calculated for DBT was 7.1 mg g−1 and the life time was 380 min. In static saturation tests, the saturated sulfur capacity in the case of DBT could reach 13.7 mg g−1, which was over 51.5% in comparison with the breakthrough sulfur capacity. All of the TiO2–SiO2 adsorbents were more efficient and have higher sulfur removal rates than silica or titania for the ADS reaction. It was found that the mesoporous TiO2–SiO2 adsorbent had a significantly improved sulfur capacity compared with traditional adsorbents.3,29 In addition, compared with ODS and EDS, TiO2–SiO2 adsorbents can maintain high desulfurization performance at ambient conditions without oxidative treatment.8–13 Therefore, this adsorbent is a potential industrial desulfurization material.
Fig. 3 Adsorption efficiency of adsorbents with different titania and silica mass ratios over time in fixed-bed tests (model fuel (550 ppm DBT in isooctane), 2 g of adsorbents and LHSV = 4 h−1). |
In order to further study the surface morphology of the TiO2–SiO2 adsorbents, SEM technique was used. As shown in Fig. 4, all of these different TiO2–SiO2 adsorbents have irregular blocky structures that are quite similar. They are dramatically different from the surface morphologies of TiO2–SiO2 powder adsorbents prepared by extrusion, which show a porous coral-like structure.
Fig. 4 SEM photographs of Ti–Si-20 (a), Ti–Si-40 (b), Ti–Si-60 (c), Ti–Si-80 (d) prepared by a sol–gel method and TiO2–SiO2 powders (e) prepared by extrusion. |
Fig. 5 shows the X-ray diffraction patterns of the TiO2–SiO2 complex oxides. There are no diffraction peaks observed for the crystalline silica phase, indicating that pure SiO2 is amorphous. Moreover, pure titania showed typical diffraction peaks at around 25.29°, 27.65°, 38.42°, and 48.91°, which are indexed to (101), (110), (004) and (200) planes, respectively. Anatase and rutile crystalline phases also coexist simultaneously. For the TiO2–SiO2 complex oxides, only the anatase crystalline phase was observed. The rutile crystalline phase disappeared with the increase in silica content. Features typical of amorphous structures were found for TS-80 when the silica content reached 80 wt%. This confirmed that highly dispersed crystalline phases of titania on silica could be found in the TiO2–SiO2 complex oxides. In addition, the difference in intensities of peaks for various TiO2–SiO2 adsorbents indicates a variation in the corresponding amounts of each adsorbent. It can be verified that silica can largely improve the thermal stability of titania. A previous report has shown that anatase is better than rutile for sulfur adsorption from liquid fuels.40
It is generally known that adsorption–desulfurization performance is heavily dependent on the specific surface areas of the adsorbents. In order to investigate the microscopic surface texture, N2 adsorption–desorption isotherms were measured and pore size distribution for TiO2–SiO2 complex oxides was calculated (see Table 1). All of the samples were calcined at 600 °C. As indicated by the data in Table 1, the surface areas were strongly dependent on the silica content and increased from 66 m2 g−1 (pure titania) to 490 m2 g−1 (pure silica). Considering the raw material composition, TiO2–SiO2 adsorbents could achieve and maintain large surface areas on addition of silica component. In addition, it has been confirmed that direct sulfur-adsorbent interaction plays an important role in the adsorptive desulfurization process.41 Ti–Si-40 exhibited both the highest desulfurization rate and capacity, according to previous test results. The specific surface area and pore size of the Ti–Si-40 was 315 m2 g−1 and 4.8 nm, respectively. Despite having the largest specific surface area of 490 m2 g−1, the desulfurization efficiency of pure silica only reached 42%. This indicates that TiO2–SiO2 complex oxides were the main active component and not the pure silica. Both the Ti–Si-60 and Ti–Si-80 adsorbents had larger specific surface areas than did the Ti–Si-40 adsorbent. However, their desulfurization efficiencies were still less than that of the Ti–Si-40 complex oxide. These results indicated that specific surface area was not the only factor influencing the desulfurization performance and that it is dominated by other factors.
Adsorbent | SiO2 (wt%) | Surface area (m2 g−1) | Average pore size (nm) | Total pore volume (cm3 g−1) |
---|---|---|---|---|
TiO2 | 0 | 66.3 | 7.9 | 0.13 |
Ti–Si-20 | 20 | 157.1 | 5.5 | 0.22 |
Ti–Si-40 | 40 | 315.4 | 4.8 | 0.28 |
Ti–Si-60 | 60 | 337.7 | 2.6 | 0.22 |
Ti–Si-80 | 80 | 461 | 2.2 | 0.27 |
SiO2 | 100 | 489.7 | 2.0 | 0.24 |
Fig. 6 illustrates the N2 adsorption–desorption isotherms for the Ti–Si-40 complex oxide, which are in accordance with isotherm I. This indicated that the microstructure of Ti–Si-40 is large enough to accommodate DBT molecules and other bulky sulfur compounds. The critical diameters of the DBT molecules were less than 1 nm, which are smaller than the pores size of the Ti–Si-40 adsorbent. Thiophene and its derivatives could easily diffuse into the pores, where most of the active sites for ADS adsorption were located.
Fig. 7 presents the FT-IR spectra of pure titania, TiO2–SiO2 complex oxides, and pure silica. According to the related literature analysis,42 the peaks appearing at 810–800 cm−1, 1105–1080 cm−1, 960–910 cm−1 and 1650–1620 cm−1 correspond to the symmetric stretching of Si–O–Si, asymmetric Si–O–Si vibration, stretching vibration of Ti–O–Si and bending vibration of OH groups, respectively. The band appearing at 940 cm−1 demonstrates the successful incorporation of titanium into the silica framework for the TiO2–SiO2 complex oxides. The peak becomes more intense with the increase in Si content, clearly indicating that changing the silica content can influence the atomic scale structure of the TiO2–SiO2 adsorbents. It can be speculated that the formation of Ti–O–Si linkages are crucial to the desulfurization performance of different TiO2–SiO2 binary oxides.
It has been reported that the surface acidity of adsorbents can play an important role in the adsorption capacity of thiophene and its derivatives.16 NH3-TPD is a common method for analyzing surface acidity. Fig. 8 illustrates the NH3-TPD profiles of pure silica, pure titania and TiO2–SiO2 complex oxides. The broad desorption peaks spanning 100–150 °C are attributed to the weak acid sites. Pure silica and titania have slight acidity, which are easily desorbed, resulting in their poor desulfurization performances. On the contrary, the acidic properties of TiO2–SiO2 complex oxides were quite different from those of titania and silica. With the increase in TiO2 content, the number of acidic sites increased monotonously, which can be ascribed to an increase in exposed Ti species. According to Tanabe's hypothesis, a binary oxide with TiO2 as the major oxide component exhibits Lewis acidity. Therefore, the large specific surface area and the Lewis acidity of mesoporous TiO2–SiO2 binary oxides will remarkably promote adsorption capacity of thiophene sulfurs and its derivatives at low temperatures. However, the complex oxide exhibited the Brønsted acidity or Lewis base when SiO2 was the main component oxide, which repulses the thiophene sulfur.43 These results are in accordance with the results obtained in the previous experiment.
Parameters | Total S contents (550 ppm) | |||
---|---|---|---|---|
Calcination temperature (°C) | Vf (mL min−1) | mads (g) | Capacity (mg g−1) | Life time (min) |
500 | 0.1 | 2 | 6.3 | 340 |
550 | 0.1 | 2 | 6.9 | 370 |
600 | 0.1 | 2 | 7.8 | 380 |
650 | 0.1 | 2 | 5.4 | 290 |
Fig. 10 Reaction times for the removal of different sulfur compounds over Ti–Si-40 (model fuel, 2 g adsorbents and LHSV = 4 h−1). |
An empirical kinetic model32 was expressed as follows:
(4) |
(5) |
Fig. 11 shows the empirical ADS kinetics of DBT over the Ti–Si-40 adsorbent. It can be noticed that a good linear relationship is obtained between ln(C0 − Ct) and reaction time. The correlation coefficient was over 0.98, indicating that the adsorption process can be well-expressed by this empirical kinetics model. In other words, the adsorption desulfurization reaction follows pseudo-first order kinetics.
The pseudo-second order model50,51 is presented as follows:
rq = ks(qe − qt)2 = dqt/dt | (6) |
(7) |
The intra-particle diffusion (IPD) model proposed46 is expressed in the form of:
qt = kit1/2 + C | (8) |
The results of the pseudo-second order kinetic model are shown in Fig. 12 and 13. It can be observed that this model perfectly fits the experimental data. There is a linear relationship between t/qt and reaction time for adsorption desulfurization as shown in Fig. 12. The correlation coefficient and other parameters of the three kinetic models are listed in Table 3. It can be observed that the pseudo-second order model has a high correlation coefficient (0.99), which illustrates that the TiO2–SiO2 adsorbent could be well described by this model. The intra-particle diffusion model was applied to further measure the adsorption of DBT. As shown in Fig. 13, the plot of qt versus t1/2 is non-linear. This indicates that two or more steps occur in the adsorption process. According to our knowledge of adsorption, the following hypothesis is proposed: in the first stage, DBT adsorbs on the adsorbent via physical absorption and S–H interaction. In second stage, intra-particle diffusion controls the overall adsorption rate.
Correlation coefficient (R2) | ||
---|---|---|
Pseudo-second order model | ||
qe,cal = 13.6 (mg g−1) | kf = 0.056 (min−1) | 0.99 |
Intra-particle diffusion model | ||
C = 8.19 (mg g−1) | ki = 0.909 (mg g−1 min−1/2) | 0.8926 |
The lager specific surface area and the stronger Lewis acidity of the mesoporous TiO2–SiO2 binary oxide remarkably enhanced adsorption capacity of thiophene sulfurs and its derivatives at low temperatures. Kinetic studies showed that the pseudo-second order model could be used to describe the adsorption kinetics satisfactorily. The adsorbent could be regenerated by high temperature treatment with negligible loss in activity, indicating that the mesoporous titania–silica adsorbents are highly stable. The desulfurization experiment for crude oil will be carried out in the future.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra00112j |
This journal is © The Royal Society of Chemistry 2018 |