Koji Matsuura*ab,
Yuki Umaharaa,
Kazuma Gotoha,
Yuko Hoshijimaa and
Hiroyuki Ishidaa
aGraduate School of Natural Science and Technology, Okayama University, 3-1-1 Tsushima-Naka Kita-Ku, Okayama, 700-8530, Japan. E-mail: kmatsuura@bme.ous.ac.jp
bDepartment of Biomedical Engineering, Faculty of Engineering, Okayama University of Science, 1-1 Ridai-Cho Kita-Ku, Okayama, 700-0005, Japan
First published on 6th March 2018
Graphene oxide (GO) is a candidate for nanofillers to improve the mechanical and thermal stability of nanocomposites. In order to determine the molecular interaction to improve the mechanical properties of GO–epoxy resin composites, we investigated the relationship between GO oxidation properties and the tensile strength of the epoxy resin. With respect to GO preparation, graphite was oxidised by the Brodie or Hummers method, and the oxidised GO was reduced or chloride substituted. The X-ray photoelectron spectroscopy (XPS) spectral patterns indicate that a shorter Brodie oxidation method GO (B-GO) is associated with a higher proportion of hydroxyl groups. The oxidised GO materials, with the exception of the sample produced by the 54 h Brodie oxidation method, improved the tensile strength of the composites while the epoxy resin with reduced or chlorinated GO did not increase the tensile strength of the film. Based on XPS and elemental analyses, the improvement in the tensile strength is due to the presence of O atom based functional groups, such as hydroxyl groups, on the GO surface. The interaction between the epoxy resin and O atom based functional groups on the GO contributes to improving the tensile strength of the composites.
In order to enhance the crosslink network between the amine functionalised nanofiller and epoxy monomer for GO–epoxy composites, the aliphatic and aromatic amine groups were functionalised to the GO edge, and the tensile strength and glass transition temperature of the composites that contained the functionalised GO improved.5–19 When GO was grafted with epoxy chains, the improvement in tensile strength were also observed due to changes in the curing behaviour.20,21 However, in order to extend this technology for large scale application, the scalability of GO functionalisation processes acts as an obstacle for amine functionalisation and GO grafting methods. We suggest that molecular scale interaction between GO and epoxy resin contributes to designing GO-based composites for large scale production. The use of oxidised or reduced GO as a nanofiller allows the discussion of mechanical properties of GO-based composites based on the molecular interaction between GO and epoxy function groups.
In the present study, we discuss the relationship between degree of GO oxidation and tensile strength of the GO–epoxy resin composites with the aim of obtaining a critical interaction between GO filler and epoxy resin to improve the mechanical strength of GO–epoxy resin composites. In order to investigate the influence of GO functional groups on the tensile strengths of the composites, GO was prepared by employing the Brodie method or Hummers method and the dispersion of GO samples with different degrees of oxidation including reduction treatment and chloride substitution, preparation of GO thermosetting epoxy resin composite films, and tensile tests of the films.
Reduction method | Acronyms | |
---|---|---|
Reduced GO (rGO) | Thermal reduction | T-rGO |
Hydrazine reduction | Hyd-rGO |
Initial GO sample | Acronyms | |
---|---|---|
Cl substituted GO | 0.5hCl-GO | 0.5hCl-GO |
54hCl-GO | 54hCl-GO |
In 0.5hB-GO, 3hB-GO, 54hB-GO, 1H-GO, 3H-GO, 5H-GO, T-rGO, Hyd-rGO, 0.5hCl-GO and 54hCl-GO of the GO samples, the GO functional groups and the percentages were analysed. The X-ray photoelectron spectroscopy (XPS) spectra were recorded by using XPS (JPS-9200, JEOL, Tokyo, Japan) and curve-fitted by a gauss function by using IGOR Pro (WaveMetrics, Inc., Portland, OR). Hydroxyl group contents were calculated by comparing the peak areas of 286 eV and 282 eV in the XPS spectra.
The elemental analysis of GO samples was performed at the Okayama University Advanced Science Research Centre, Department of Instrumental Analysis. We estimated the percentages of O atoms based on carbon, hydrogen and nitrogen (C, H and N) atomic component ratios and compared the percentage of O atoms in the GOs. The contents of the hydroxyl group of the samples were calculated based on the calculations of the O atom percentage and hydroxyl group ratio from the analyses of XPS spectra ([hydroxyl group ratio by XPS]) as shown in eqn (1).
[contents of hydroxyl group] = [percentage of O atom] × [hydroxyl group ratio by XPS]/100 | (1) |
Fig. 2 The XPS C1s spectra of (A) 0.5hB-GO, (B) 3hB-GO, (C) 54hB-GO, (D) 1H-GO, (E) 3H-CO and (F) 5H-GO. Deconvoluted curves indicate the existence of the respective chemical bonds. |
Fig. 3A and B show the C1s spectra of T-rGO and Hyd-rGO prepared by the reduction of 0.5hB-GO, respectively. Both O/C ratios of T-rGO and Hyd-rGO corresponded to 0.33, and this suggests the reduction of 0.5hB-GO (O/C ratio 1.77) by both thermal or hydrazine methods. Fig. 3C shows the C1s spectra of chloride substituted Cl-GO. Chloride substitution of the sample was confirmed by observations of Cl–C peak around 200 eV in the Cl2p3/2 spectra. Reduction of O/C ratio = 0.56 was due to a decrease in the O atom in the hydroxyl group.
Fig. 3 The XPS spectra of (A) T-rGO, (B) Hyd-rGO and (C) 0.5hCl-GO. The deconvoluted curves indicate the existence of respective chemical bonds. |
Fig. 4 shows the XPS spectra of 0.5hB-GO, 0.5hCl-GO, 54hB-GO and 54hCl-GO from 250 eV to 550 eV. Peaks at approximately 280 eV and 530 eV are attributed to C and O atoms, respectively. Chloride substitution of the 0.5hB-GO decreases the O/C ratio from 1.77 to 0.56. When all hydroxyl groups were substituted to chloride groups, the calculated percentage of hydroxyl group in 0.5hB-GO was approximately 68% of the oxygen-based functional groups. The O/C ratio was 1.09 with respect to chloride substitution of 54hB-GO, and this suggests that the hydroxyl group percentage among oxygen-based functional groups was calculated as approximately 47% in 54hB-GO. The percentage of hydroxyl group in 0.5hB-GO exceeded that in 54hB-GO.
C% | H% | N% | O% | ||
---|---|---|---|---|---|
B-GO | 0.5hB-GO | 68.11 | 0.80 | — | 31.09 |
3hB-GO | 62.28 | 1.41 | — | 36.16 | |
54hB-GO | 62.10 | 1.42 | — | 36.48 | |
H-GO | 1H-GO | 74.03 | 0.87 | — | 25.1 |
3H-GO | 43.64 | 2.33 | — | 54.03 | |
5H-GO | 45.23 | 2.85 | 2.22 | 49.7 | |
rGO | Hyd-rGO | 70.00 | Less than 0.1 | 10.06 | 19.94 |
Cl substituted GO | 0.5hCl-GO | 53.24 | 5.24 | 8.91 | Cannot calculated |
54hCl-GO | 43.17 | 2.68 | 3.24 | Cannot calculated |
The O atom percentages for 0.5hB-GO and 54hB-GO were 31.09% and 36.48%, and the O atom percentages for hydroxyl group (wt%) of 0.5hB-GO and 54hB-GO were 21.3% and 17.1%, respectively. The results suggest that oxidised GO contains relatively higher contents of hydroxyl groups in the early stage of Brodie method, and the percentage of the epoxy group increases with increases in oxidation duration. The O atom percentage of 1H-GO was 25.1%, and this is lower than those of other oxidised GO samples.
A decrease in the H atom contents of 0.5hB-GO and 1H-GO when compared to those of other oxidised samples was due to the withdrawal of a few functional groups at the surface by vacuum drying for elemental analysis. When all the O atoms of the GO with an oxidation duration exceeding 2 h correspond to the hydroxyl group, the ratio of the hydroxyl group to the carboxyl group was calculated to be 3:1 from the peak area of XPS spectra. The O atom percentage of Hyd-rGO was 19.94%, and the H atom content was less than 0.1%, thereby suggesting the elimination of hydroxyl group in Hyd-rGO from 0.5hB-GO.
Fig. 5 Concentration effects on the tensile stress of GO epoxy composite film containing 0.5hB-GO. Error bars denote the standard deviation. |
When the GO concentration in cured epoxy resin exceeded 0.3 wt%, the tensile strengths of the GO–epoxy resin composites were same as those of neat epoxy resin or below those of neat epoxy resin. Suitable GO concentration for the tensile strength improvement corresponded to 0.015–0.06 wt%. The optimised concentration for maximum strength of the test piece was similar to those obtained in extant studies (0.1%).9,20 According to previous studies, as the dispersibility of the GO-based filler in a resin improved, the tensile strength of the composite increased.26 Because we could not observe any significant difference in the sizes of GO-based fillers based on the oxidising conditions, the concentration dependence that is depicted in the filler could be related with the filler dispersibility of the resin.
Fig. 6A and B show the average tensile strengths of GO–epoxy resin composites containing 0.6 wt% B-GO and H-GO, respectively. We confirmed that the addition of 0.5hB-GO and 3hB-GO improves tensile strengths of the GO–epoxy resin composites. However, tensile strengths of GO–epoxy resin composites with 0.06 wt% 54hB-GO were the same as those of neat epoxy resin. The results suggest that 0.5hB-GO and 3hB-GO contain a few components to improve tensile strength and that amount of the components in 54hB-GO must be less than those of 0.5hB-GO and 3hB-GO. The polar interaction between 54hB-GO and epoxy resin would become weak owing to the decrease in the hydroxyl group with respect to 54hB-GO because the XPS spectra and elemental analyses suggest that the contents of the hydroxyl group in 54hB-GO decrease as the oxidation treatment time increases during the Brodie method. The results indicate a tensile strength improvement in GO–epoxy resin composites with respect to the Hummers method (1H-GO, 3H-GO, and 5H-GO). Although the unoxidised graphite domain remained in 1H-GO, the mixture of 1H-GO with the epoxy resin improved the tensile strength such that it was same as that of 3H-GO and 5H-GO–epoxy composites. All H-GO samples used in the study contained components to improve the tensile strength.
Fig. 6 Comparison of tensile stress of GO epoxy composite film between neat epoxy film containing (A) B-GO, (B) H-GO and (C) rGO and chloride substitute GO. Error bars denote the standard deviation. |
Fig. 6C shows the average tensile strengths of GO–epoxy resin composites containing 0.06wt% T-rGO, Hyd-rGO, 0.5hCl-GO, and 54hCl-GO. Reduction of 0.5hB-GO induces a decrease in the tensile strength to the value of neat epoxy resin. Functional groups of GO surface influence tensile strength of the GO–epoxy composites. We consider the tensile strength of epoxy resin composite containing 54hCl-GO as equivalent to that of neat epoxy resin (t-test: P = 0.03) because it is assumed that P < 0.05/5 = 0.01 corresponds to a significant difference with respect to the comparison of the five groups (neat versus other samples) as shown in Fig. 6C. The addition of chloride substituted GO to epoxy resin does not improve tensile strength, and functional groups that improve the tensile strength of the GO–epoxy composites correspond to the withdrawn hydroxyl group by chloride substitution.
Table 3 shows the tensile strengths, fracture strains and elastic moduli of neat epoxy resin and GO–epoxy resin composites. Fracture strains of the samples ranged from 4% to 7%. Elastic moduli of the composites were approximately in the range of 2–3 GPa, and this is similar to that of conventional neat epoxy resin. In the composites containing 54hB-GO and 54hCl-GO, the elastic moduli increased by 17% and 22%. The reason for this increase is the enhancement in the cross-linking amine group of hardener with the epoxy group of the GO sample.
Tensile Strength | Fracture Strain | Elastic Modulus | ||
---|---|---|---|---|
B-GO | 0.5hB-GO | 1.21 ± 0.50 | 1.09 ± 0.38 | 0.96 ± 5.96 |
3hB-GO | 1.18 ± 0.15 | 1.21 ± 1.30 | 1.00 ± 3.45 | |
54hB-GO | 0.98 ± 0.46 | 0.93 ± 0.094 | 1.17 ± 0.70 | |
H-GO | 1H-GO | 1.11 ± 1.00 | 0.82 ± 0.31 | 0.82 ± 18.9 |
3H-GO | 1.11 ± 1.86 | 1.10 ± 0.21 | 0.93 ± 12.4 | |
5H-GO | 1.12 ± 1.75 | 0.81 ± 0.36 | 0.97 ± 25.1 | |
rGO | T-rGO | 1.07 ± 1.34 | 0.59 ± 0.19 | 1.08 ± 0.42 |
Hyd-rGO | 0.99 ± 0.48 | 0.88 ± 1.02 | 1.02 ± 0.92 | |
Cl substituted GO | 0.5hCl-GO | 1.02 ± 0.61 | 1.01 ± 2.12 | 0.94 ± 1.02 |
54hCl-GO | 1.17 ± 1.83 | 0.72 ± 0.56 | 1.22 ± 0.67 |
Fig. 7 shows the relationship between O atom contents and tensile strength and fracture strain and suggests that a weak correlation exists between oxygen-based functional group content and the tensile strength of GO–epoxy resin composites (R2 = 0.48). It is reported that enhanced interaction/adhesion was observed in the GO composites owing to the oxygen functional groups and the winkled and rough surface of the filler by comparing the tensile properties of graphene and GO composites, which are consistent with this week correlation, as depicted in Fig. 7.27 The increasing surface area of GO also contributed to the improvement in the tensile strengths of the composites because of the increasing van der Walls interaction.28,29 Furthermore, the encapsulation of graphene or rGO with surfactants can improve the tensile strength of GO–epoxy composites owing to the dispersibility and non-covalent interaction between the filler and resin.30,31 Additionally, the GO-based filler sizes that are prepared by milling and/or functionalisation processes influenced the strengths and toughness of the GO–epoxy composites.26,32,33 In this study, we consider that the size effects would not considerably impact the tensile strengths of GO-based composites based on GO sizes and dispersibility in the epoxy resin because we used the same graphite powders as the initial material for the GO preparation. The enhancement in the tensile strength of our composites could be attributed to both covalent and non-covalent interactions of the oxygen-based functional groups.
Fig. 7 Correlation between the percentages of O atom-based functional group of GOs and the average tensile strengths of the GO epoxy composite films. |
We also discuss the manner in which the hydroxyl group improves the tensile strength of GO–epoxy resin composites due to hydrogen bonds between GO and epoxy resin of amino group of the curing agent or the hydroxyl group of the monomer. Bonding energy between hydroxyl group of epoxy resin and carbon fibre surface was 13.8 kcal mol−1 as indicated by the density functional theory calculation.34 The energy was considerably similar to the bonding energy between epoxy resin and oxidised aluminium surface, and this suggests that the interaction between carbon fibre and epoxy resin resembles those of oxidised aluminium/epoxy resin by hydrogen bonds. The tensile strength improvement in GO–epoxy resin composites is due to hydrogen bonds between hydroxyl group at GO surface and polar groups (hydroxyl and amine groups) in epoxy resin. Furthermore, the bonding energy of hydrogen bonds between carboxyl group of filler and hydroxyl group of epoxy resin increased to 19.1 kcal mol−1 and exceeded that of the energy containing hydroxyl group.34 Therefore, we hypothesise that H-GO with hydroxyl group and carboxyl group are preferable with respect to improving the tensile strength of epoxy resin.
Footnote |
† Electronic supplementary information (ESI) available: Optical microscopic images of GO and GO epoxy composite film. See DOI: 10.1039/c8ra00252e |
This journal is © The Royal Society of Chemistry 2018 |