Baojun Yi*ab,
Qiaoxia Yuanab,
Hongliang Caoab,
Wenjuan Niuab,
Ming Wangab,
Yao Zhua and
Shuiping Yanab
aCollege of Engineering, Huazhong Agricultural University, No. 1, Shizishan Street, Hongshan District, Wuhan, 430070, P. R. China. E-mail: bjyi@mail.hzau.edu.cn; Fax: +86 27 87282120; Tel: +86 27 87282120
bKey Laboratory of Agricultural Equipment in the Mid-lower Yangtze River, Ministry of Agriculture, Wuhan, 430070, P. R. China
First published on 27th March 2018
This study investigates the effects of alkali and alkaline earth metal (AAEM) species on the combustion characteristics of cattle manures (CM). Different AAEM species (K, Na, Ca, and Mg) were mixed with CM and deashing CM (D-CM) samples. The combustion characteristics of raw and char samples were compared. The effects of AAEM species on CM char were analyzed based on the structural characteristics of the char sample. Results show that K and Na exert a positive effect, and this effect varies depending on the addition amount. Ca and Mg also exhibit a positive effect, but this effect does not change with the addition amount. The positive effect of K, Na, and Ca is related to the decrease in graphitization degree and increase in specific surface area. However, the positive effect of Mg is negligible. In conclusion, CM can be mixed with fuels containing K or Na in an appropriate ratio. The amount of Ca to be mixed with fuels has no specific requirement, whereas that of Mg to be mixed with fuels should be controlled.
Livestock manures are heat treated through pyrolysis, gasification, and combustion.3,7,8 Biomass char can be obtained through fecal pyrolysis9–11 or by mixing pyrolysis with other biomass.12 However, utilization problems remain for subsequent char and biomass oil. The energy produced from biogas could be maximized through gasification of livestock and poultry manures.8,13 However, the tar formed during gasification and the high content of potassium in the ash limit the application of livestock and poultry manure gasification.2 By contrast, burning of poultry manures has attracted widespread attention as a direct and complete process to generate energy.14 At present, combustion of livestock and poultry manures is performed through co-firing or direct combustion. Co-firing is easier to achieve than direct combustion,15,16 but it needs a suitable coal-fired power plant surrounding. Compared with co-firing, direct combustion has less requirements and impact on the surrounding environment. Thus, direct combustion is the better choice to treat livestock and poultry manures for large-scale farms.
Most livestock and poultry manures in China are abundant in K, Ca, and Mg.17 Previous studies confirmed that K, Na, Ca, and Mg in low-rank fuels catalyze gasification18–22 and combustion.23,24 Hu et al. studied the catalytic effects of inherent alkali and alkaline earth metals (AAEMs) on pyrolysis and gasification of biomass.25,26 Cheng et al. ranked the catalytic effect of AAEMs on the combustion of pulverized coal to be Na > Fe > Ca > Al.23 However, excessive AAEMs can lead to severe fouling and slagging.27,28 A suitable proportion of CaO can significantly reduce the alkali metal content of chars and slagging.29,30 As a disadvantage of AAEM on the combustion of agriculture, forestry, and straw biomass, washed biomass can induce deashing to promote combustion.31 For livestock and poultry manures, washing needs huge amounts of water and cause secondary pollution due to the large number of organic matter and pathogens. Meanwhile, pickling is of high cost. Therefore, understanding the effects of AAEM species on the burning of livestock and poultry manures is important.
Most previous studies focused on the effects of inherent AAEM species on the pyrolysis and combustion of biomass.25,26 Few studies investigated the impact of external AAEM content on livestock and poultry manures after deashing. In the actual transfer process, external ash is easily to be mixed to livestock and poultry manure. Furthermore, whether the addition of external ash would facilitate combustion reaction need further research. In the present study, typical cattle manure (CM) was selected as the object of research, and the effect of AAEM species (K, Na, Ca, and Mg) on the combustion of CM was discussed.
Inorganic species (g kg−1) | LHV (MJ kg−1) | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Si | Ca | K | Al | Mg | Na | Fe | Mn | Zn | Cu | ||
CM | 203.59 | 70.08 | 16.53 | 13.33 | 9.64 | 3.51 | 2.81 | 0.78 | 0.14 | 0.04 | 13.426 |
Char was prepared in accordance with a previously described method to distinguish the effect of AAEM species on volatile matter and fixed carbon in CM.37 In the present study, we conducted 800 °C storage for 30 min under N2 atmosphere. The sample amount was 5 g each time, the blend ratio was 5% AAEM species, and the gas flow rate was set to 1 L min−1. The char samples prepared from CM and deashing CM were named as CM char and D-CM char, respectively. The method of dissolving and re-drying was chosen to blend K2CO3, Na2CO3, CaCO3, and MgCO3 in the sample.38,39
Raw CM mixed with K2CO3, Na2CO3, CaCO3, and MgCO3 were denoted by CM K2CO3, CM Na2CO3, CM CaCO3, and CM MgCO3, respectively. D-CM char mixed with K2CO3, Na2CO3, CaCO3, and MgCO3 were named as D-CM K2CO3 char, D-CM Na2CO3 char, D-CM CaCO3 char, and D-CM MgCO3 char, respectively.
Thermogravimetric analysis (TGA) has been widely used in the study of thermochemical conversion processes.41–44 Combustion reactivity experiments were conducted in the simultaneous DSC-TGA Q600. First, 10 ± 0.2 mg of sample was placed in an alumina crucible. The thermal analysis program was heated to 800 °C from room temperature at 20 °C min−1. The furnace atmosphere was simulated air by mixing 21% O2 and 79% N2. Total gas flow rate was 100 mL min−1.
The ash ratio of D-CM was 6%. As shown from the DTG diagram, the volatile mater of D-CM was released later than that of raw CM, indicating that some volatile matter were easily released or catalytic mineral was lost during deashing, which is in accordance with the literature.22 The peak of volatile matter and fixed carbon in D-CM is 49.09% and 36.84%, respectively, which are increased with decreasing ash content and increasing combustible content. D-CM appeared at a low burnout temperature. A similar phenomenon with other materials was reported.47,48 The phenomenon may be caused by the intense burning of D-CM in air atmosphere. As a result, the sample temperature was provisionally above the heating program's temperature. After a short time, the sample temperature returned to the program temperature, and the heating process continued.
As illustrated in Fig. 2a, the combustion curves moved to lower temperature as K2CO3 content was further increased. The volatile matter released and char combusted ahead of time, whereas Tb showed a decreasing trend. However, the rate of weight loss gradually decreased. As displayed in Fig. 2b, the combustion curves moved to a lower temperature with increasing Na2CO3. K and Na had lower reaction temperatures than the other AAEM species, indicating an improvement in reactivity. A decrease in weight loss corresponded to decreased combustible concentration with the addition of AAEM. As shown in Fig. 2c and d, only 7.5% of CaCO3 mixing was conducive to the release of volatile matter when the added contents of CaCO3 and MgCO3 were increased. Other contents played no significant role in promoting the release of volatile matter, but all the char burnout processes were improved. In conclusion, K and Na exerted a positive impact on the starting reaction temperature. The addition of K, Na, Ca, and Mg improved burnout, but combustible concentration decreased with the addition of AAEM.
Fig. 2 Effect of mixed content with various AAEM species on the combustion curves of CM. (a) K2CO3, (b) Na2CO3, (c) CaCO3, (d) MgCO3. |
To study the effect of internal and external AAEM species on CM combustion, the combustion of K, Na, Ca, and Mg blends in D-CM is shown in Fig. 3. K and Na showed similar trends. Compared with the curves of D-CM, the peaks of volatile matter release and char combustion of D-CM K2CO3 and D-CM Na2CO3 moved to a lower temperature. The blend with 2.5% content had a larger volatile matter release peak than the other blends. With the increase in amount, volatile matter release peak gradually decreased, and the decrease rate of D-CM Na2CO3 was greater than that of D-CM K2CO3. For D-CM K2CO3, the starting point of char combustion peak with 2.5% mixing content coincided with the volatile matter release peak, and the end time of its weight loss peak significantly decreased. With the increase in K2CO3 blend amount in D-CM, the char combustion peak gradually moved to a higher temperature. However, 5% mixing content for the lowest temperature of char combustion peak was observed for D-CM Na2CO3. As the amount of Na2CO3 blend increased, temperature of char combustion peak moved to a higher temperature. The temperature of char combustion peak of 7.5% mixing content was also lower than that of D-CM. Fig. 3c and d show that Ca and Mg have similar trends. The peak height of the two weight losses increased, and the volatile matter release peak increased by nearly 1 time. However, Ts increased. The char combustion peak moved to a lower temperature. This effect was not influenced by the increase in mixing amount. In summary, external K, Na, Ca, and Mg blends favored the combustion of volatile matter and char in D-CM. Promotion of K and Na decreased as the blend amount was increased within 2.5–7.5%, but the promotion of Ca and Mg did not change with the increase in mixing amount. Combined with the conclusion in Fig. 2, internal and external K, Na, Ca, and Mg in CM exert a catalytic effect on combustion.
Fig. 3 Effect of mixed content with various AAEM species on the combustion curves of D-CM. (a) K2CO3, (b) Na2CO3, (c) CaCO3, (d) MgCO3. |
To study the different effects of AAEM species on volatile matter and char reaction in CM, the combustion characteristics of 5% K2CO3, Na2CO3, CaCO3, and MgCO3 blend CM/D-CM char were analyzed (Fig. 4). After blending the AAEM species in CM, (dw/dt)max increased and Ts decreased, but the change in the MgCO3 blend was smaller than those in the other substances. Ts was in the order of K2CO3 > Na2CO3 > CaCO3 > MgCO3, and (dw/dt)max was CaCO3 > Na2CO3 > K2CO3 > MgCO3. The trend of Tb was the same as that of Ts. In conclusion, only Ca, Na, and K significantly influenced the reactivity of CM char. Combining the result from the Fig. 2, the AAEM species catalyzed CM combustion. The improved reactivity of K2CO3, Na2CO3, and CaCO3 on CM combustion not only existed in the volatile matter release stage but also in the combustion stage of char.
Fig. 4 Effect of AAEM species blended in CM or D-CM on the combustion characteristics of the char sample. (a) CM, (b) D-CM. |
As shown in Fig. 4b, the Ts and Tb of D-CM char significantly decreased after mixing with Na2CO3, CaCO3, and, especially, K2CO3. The characteristic temperature of the K2CO3 blend in D-CM decreased up to 150 °C. The Ts and Tb for mixing with Na2CO3 and CaCO3 in D-CM char decreased by more than 50 °C. After the MgCO3 blend, the Ts of D-CM increased by 20 °C, but its Tb did not have any change. Thus, promoting the effect of K, Na, and Ca on D-CM combustion is in the order K > Na > Ca, and it is similar to AAEM species for CM char combustion.
K2CO3, Na2CO3, and CaCO3 promoted whereas MgCO3 inhibited the combustion reaction of AAEM species blended in D-CM char. To this end, SEM images of char were analyzed as shown in Fig. 6. The D-CM char displayed a large particle size and rich porosity. In the graph magnified 250×, the char particle size after blending with K2CO3 and Na2CO3 remained large, but the average particle size of the blend CaCO3 and MgCO3 decreased. Magnification 10000× revealed many small particles attached to the surface of mixed K2CO3, Na2CO3, and CaCO3 particles, and these particles formed micro-pores. The surface of sample blended with MgCO3 was sintered into blocks and showed no obvious fine particle adhesion. Less reaction surface to contact with oxygen was available, which is one of the reasons leading to poor combustion characteristics.
Previous SEM images showed that D-CM chars mixed with K2CO3, Na2CO3, and CaCO3 have more fine particles, which form larger pore structures. The BET test was carried out to determine the effect of AAEM species on the pore structure of D-CM char. Results are shown in Fig. 7 and Table 2. As shown in Fig. 7, the specific surface area of the micropores in D-CM mixed with K2CO3 was greater than that in the other blend conditions. The specific surface areas of the mesopores in D-CM CaCO3 char and mesopores and macropores in D-CM Na2CO3 char were also greater than those in the other conditions. Statistical results of the pore structure test are shown in Table 2. Compared with raw CM, D-CM char had a larger specific surface area, pore volume, and smaller pore size. Compared with CM char, D-CM char mixed with K2CO3, Na2CO3, and CaCO3 showed larger specific surface area, pore volume, and pore size in different degrees. The specific surface area was in the order of CaCO3 > K2CO3 > Na2CO3 > MgCO3. The D-CM MgCO3 char had a smaller specific surface area and a larger pore volume and size than the other samples. Combined with the curve of characteristic combustion in Fig. 4b, the addition of K2CO3, Na2CO3, and CaCO3 in D-CM increased the specific surface area of char, which consequently improved the combustion characteristics. Moreover, the low pore structure of D-CM MgCO3 char was further explained as a serious sinter and a decreasing porosity, which consequently declined reactivity.
Fig. 7 Distribution characteristics of pore structure with pore size of the char prepared under various AAEM species blended in D-CM. (a) Specific surface area, (b) pore volume. |
Sample | Specific surface area (m2 g−1) | Pore volume (cm3 g−1) | Pore size (nm) |
---|---|---|---|
CM raw | 0.3276 | 0.0061 | 75.0179 |
D-CM char | 3.6274 | 0.0107 | 12.9783 |
D-CM K2CO3 char | 7.3350 | 0.0288 | 15.9371 |
D-CM Na2CO3 char | 6.6835 | 0.0489 | 29.2414 |
D-CM CaCO3 char | 8.0680 | 0.0246 | 13.0130 |
D-CM MgCO3 char | 3.0662 | 0.0272 | 36.0255 |
Fig. 8 Effect of AAEM amounts on the characteristic temperature of CM/D-CM combustion. (a) Tig, CM; (b) Tig, D-CM; (c) Tmax, CM; (d) Tmax, D-CM; (e) Tb, CM; (f) Tb, D-CM. |
Tb decreased as the addition amount of AAEM species was increased, but a different trend was observed between CM and D-CM. Except for blending Na2CO3 in CM, the positive effect of mixing AAEM on Tb was enhanced as the amount of AAEM was increased. However, the Tb of D-CM initially decreased and then further decreased as the amount of AAEM species was increased from 2.5% to 7.5%. Meanwhile, the Tb of D-CM was lower than that of CM. Various amounts of AAEM species mixing with CM and D-CM indicates a competitive relationship, which plays a positive role in the reactivity and an inhibitory role in the contact between C and O2 at the core of CM particles during the burnout period. The amount of external AAEM species to be added needs to be controlled within 5%. In conclusion, the effect of mixing AAEM in CM or D-CM follows K, Na, Ca, and Mg, gradually.
Volatile matter and char combustion occur during solid fuel combustion. The content of volatile matter in CM reached 45.80%, whereas that of fixed carbon was only 12.52% (Table 1). In this case, the impact of AAEM species on volatile matter and char combustion was unclear. As shown in Fig. 9, the Tig and Tmax of char were much higher than those of the raw sample, and the change rule of char after mixing K2CO3, Na2CO3, CaCO3, and MgCO3 was much higher than that of raw char. Tig, Tmax, and Tb increased after blending these substances in sequence, but a difference in the range was observed. The Tig and Tmax of CM partly reflect the reaction of volatile matter, especially for a high volatile matter content of CM. During the combustion of CM, the catalytic effect of AAEM species is unclear. However, the catalytic effect during the combustion of CM char without volatile matter content was obvious. For D-CM char, the catalytic effect of AAEM species was further reflected. In summary, the influence of K2CO3, Na2CO3, CaCO3, and MgCO3 on combustion was mainly reflected in char combustion, and the existence of volatile matter weakened the effect.
Fig. 9 Effect of AAEM species on the characteristics temperature of raw and char samples. (a) Tig, (b) Tmax, (c) Tb. |
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