Ruizhang Xu,
Guan Xu,
Jiantao Wang,
Jinyao Chen,
Feng Yang,
Jian Kang* and
Ming Xiang
State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, People's Republic of China. E-mail: jiankang@scu.edu.cn; Fax: +86-028-8540 6578; Tel: +86-028-8540 6333
First published on 16th July 2018
Polyamide thin film composite (TFC) reverse osmosis (RO) membranes were prepared in this study. L-Lysine is used as a type of aqueous additive during interfacial polymerization. As a result, the pure water flux (PWF) of the resulting membranes increased by around 18% and their salt rejection improved from 98.17% to 98.40% at an optimum L-lysine dosage of 0.1 wt%. Additionally, the anti-fouling properties of the resulting membranes were enhanced. The chemical structure of the membranes was investigated using attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy and X-ray photoelectron spectroscopy (XPS). The morphologies of the top surface and cross-section of the membranes were revealed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Furthermore, contact angle (CA) and zeta potential measurements were carried out to determine the surface properties of the membranes. The results showed that the TFC RO membrane became thinner, smoother, smaller in surface area, more hydrophilic and more negatively charged after the introduction of L-lysine. Accordingly, the reason for the enhancement in the PWF and anti-fouling properties of the TFC RO membranes with the introduction of L-lysine was analyzed. The thinner selective layer (increase in concentration gradient across the membrane) with carboxyl groups (hydrogen bond interactions) and loose structure (greater free volume and sub-nanometer pores) resulted in low hydraulic resistance to the permeability of the polyamide selective layer, which led to the enhancement in PWF. Also, the smoother and more hydrophilic top surface and the increase in negative charges in the selective layer contribute to the improvement in anti-fouling property.
In 1959, at the University of Florida, C. E. Reid and E. J. Breton demonstrated the first reverse osmosis (RO) membrane by the phase-separation of cellulose acetate;1 however, this type of symmetric dense membrane exhibited low permeate flow. Subsequently, in 1960, Sidney Loeb and Srinivasa Sourirajan at UCLA prepared the first practical RO membrane (asymmetric cellulose acetate membrane), and the asymmetric structure of their membrane resulted in a significant improvement in flux (10 times larger than that of Reid and Breton's membranes), which made cellulose acetate membranes commercially viabile.2 In 1980, a fully aromatic interfacial composite membrane was developed by John Cadotte. To obtain this type of membrane, phenylene diamine and trimesoyl chloride were chosen as monomers to react via thin-film composite (TFC) technology,3 which involves manufacturing a thin polyamide selective layer on a support layer (an ultrafiltration membrane) through an interfacial polymerization method. This type of membrane showed both high flux and high salt rejection properties, became the new industry standard and was widely used in the industrial desalination of seawater and brackish water.4–11
Currently, cross-linked aromatic polyamide reverse osmosis (RO) membranes prepared through the interfacial polymerization method using aromatic diamines (e.g. m-phenylenediamine (MPD)) and aromatic acyl chlorides (e.g. trimesoyl chloride (TMC)) show the best commercial value.12 Specifically, the aromatic diamine in aqueous solution reacts with the aromatic acyl chloride in organic solution on the top surface of the ultrafiltration membrane support (e.g. polysulfone asymmetric membrane), which provides mechanical support for the polyamide selective layer.12–14 To date, most commercial TFC RO membranes are based on polyamide TFC films.15
However, TFC membranes face many problems in practical application, including a trade-off between water flux and salt rejection, anti-fouling property, chlorine tolerance, anti-microbial property, and life span. Thus, numerous efforts have been made to optimize the performance of TFC membrane.
To enhance the water permeability of TFC membranes, significant related research has been developed, and the main ideas or solutions include (a) synthesis or design of new selective layers using new monomers and (b) modifying the selective layer by physical/chemical methods.
The first method is difficult to perform, but the latter is easily conducted. The introduction of hydrophilic materials (such as 1,3-diamino-2-hydroxypropane16 and m-phenylenediamine-5-sulfonic acid17) and polymers with bulky groups (such as triamine 3,5-diamino-N-(4-aminophenyl) benzamide18 and bisphenol A19) or flexible main chains into the polyamide selective layer by chemical modification is an efficient way to optimize the membrane flux.
Perera et al.16 used 1,3-diamino-2-hydroxypropane (DAHP) to partially replace MPD during interfacial polymerization, and the flux of the resulting membranes improved by around 22% while maintaining the same level of salt rejection. Zhou Yong et al.17 adopted m-phenylenediamine-5-sulfonic acid (SMPD) as an additive in the aqueous phase to introduce hydrophilic sulfonic acid into the polyamide selective layer, and the results showed that the flux of the RO membrane increased significantly, but its NaCl rejection decreased. Ahmad et al.20 used 3,5-diaminobenzoic acid (BA) during interfacial polymerization to introduce carboxylic acid groups in the selective layer, leading to the improvement in the permeability of the polyamide selective layer. In addition, the introduction of various polymers into aromatic polyamides such as poly(vinyl phenol) (PVP) and poly(vinyl alcohol) (PVA) with bulky groups or flexible main chains is also an effective way to obtain enhanced performances such as enhanced water permeability.21 DMSO was added to the aqueous phase as an additive during interfacial polymerization,22,23 and the number and size of network pores or aggregate pores in the polyamide matrix as well as the surface roughness increased significantly, resulting in a notable enhancement in flux; however, a considerable and decrease in salt rejection was observed simultaneously.
Membrane fouling is a frequent phenomenon during the application of the RO method, which always leads to a decrease in water output and quality. Commonly, to remove the fouling on the surface of membranes, periodic cleaning of the membrane and pretreatment of the feed water are necessary, which are always expensive and cannot solve the fouling problem completely. Therefore, the development of anti-fouling membranes is attractive and meaningful to the desalination industry. To date, surface modification is considered the most efficient way to increase the anti-fouling property, and is based on increasing the surface hydrophilicity and surface smoothness of the membrane. Grafting hydrophilic polymers such as PVA and PEG onto the surface of membranes can significantly enhance their anti-fouling performance;24,25 however, a decrease in flux cannot be avoided because of the resistance of the additional layer. Therefore, the development of membranes with good anti-fouling property without sacrificing membrane flux is a promising research direction.
L-Lysine is an α-amino acid that can form proteins through the biosynthesis process. It is a hydrophilic and biocompatible material with a flexible main chain. Its molecular formula is similar to MPD and similar to the MPD molecule after a ring-open reaction, its linear monomer demonstrates better hydrophilic properties compared with its aromatic counterpart,16 and the carboxyl group in L-lysine indicates higher hydrophilicity. Furthermore, the low cost of L-lysine indicates that it can be used as an industrial additive. In a previous study, L-lysine was used as an additive in a selective membrane polymerized with piperazine (PIP) and trimesoyl chloride (TMC) for recognizing enantiomers.22,26
In our research, L-lysine was used as an additive to MPD to increase the final permeability of polyamide TFC RO membranes because its units add flexible molecular chains to the rigid aromatic polyamide structure, thus improving the chain mobility of polyamides and consequently increasing the water permeability.
The carboxyl group in L-lysine is expected to contribute additional hydrophilicity to the polyamide network20 because of the hydrogen bond interaction between the carboxyl group and water molecule. In addition, Freger27 reported that the polyamide selective layer comprises a bilayer structure with an external negative electronic layer and intermediate positive electronic layer. Thus, it is assumed that the polyamide TFC membrane is a type of weakened charged mosaic membrane. Charged mosaic membranes with special transport properties28–30 are frequently used in the piezodialysis desalination field.28 It contains equivalent amounts of cationic and anionic groups in the membrane matrix that can accelerate salt permeation.31 Inspired by this, the introduction of an appropriate amount of L-lysine during interfacial polymerization is also expected to afford anionic carboxyl groups in the polyamide matrix, thus increasing the electric charge effect of the polyamide selective layer and weakening the salt permeation (improved salt rejection).
Colloidal fouling is a common fouling issue, which widely exists in natural waters. Colloidal fouling has negative charges, same as the carboxyl group from L-lysine; thus, the introduction of L-lysine is expected to improve the colloidal fouling resistance by both electrostatic repulsion and increasing the hydrophilicity of the membrane matrix.32
In this study, L-lysine was added to the aqueous solution during interfacial polymerization; to the best of our knowledge, this method has not been reported to date. As shown in Fig. 1, the L-lysine unit can be incorporated into the polyamide network because the amino group (–NH2) in L-lysine can react with the chloride group (–COCl) in TMC. The effects of L-lysine on the flux and rejection properties, chemical structure, morphology, and hydrophilicity of the polyamide selective layer were investigated.
Fig. 1 Chemical structure of the polyamide selective layer from the interfacial polymerization of MPD, L-lysine and TMC. |
Polyamide selective layers were synthesized on the PSf support layers by interfacial polymerization. Briefly, the support layer was clamped between a glass plate and a Teflon frame and the surface of PSf support layer was thoroughly dried using a high pressure nitrogen air-knife. Then, the MPD/L-lysine aqueous solution was poured on the surface of the support layer and left undisturbed for 3 min.
Then the excess aqueous solution was removed and the residual liquid was wiped off with a high pressure nitrogen air-knife. Subsequently, TMC hexane solution was poured on the surface of the support layer and the reaction was allowed to proceed for 30 s. Finally, the remaining organic solution was removed. A rhodamine B aqueous solution (500 mg L−1) was sprayed on the resulting membrane surface to make the significant defects visible, which preferentially stained PSf red if any region was not covered completely by polyamide.34 The resulting membrane was stored in distilled water before testing. This synthesis process did not include the use of common additives such as camphor sulfonic acid (CSA), sodium dodecyl sulfate (SDS) and triethylamine (TEA), and no post-treatment such as a curing process was adopted.
The concentration of MPD and L-lysine in aqueous solution and the concentration of TMC in organic (hexane) solution are shown in Table 1. In this study, all the samples were named L-X, where X corresponds to the L-lysine dosage (w/v%).
Sample | Aqueous solution (w/v%) | Organic solution (w/v%) | |
---|---|---|---|
MPD | L-Lysine | TMC | |
L-0 | 2.0 | 0 | 0.1 |
L-0.05 | 2.0 | 0.05 | 0.1 |
L-0.1 | 2.0 | 0.1 | 0.1 |
L-0.2 | 2.0 | 0.2 | 0.1 |
L-0.3 | 2.0 | 0.3 | 0.1 |
L-0.4 | 2.0 | 0.4 | 0.1 |
L-0.5 | 2.0 | 0.5 | 0.1 |
The surface elements were analyzed by X-ray photoelectron spectroscopy (XPS) (Axis Ultra DLD, Kratos Analytical, UK). Elements C, N and O were of interest in our research. The results were analyzed using the Casa software.
Since the polyamide backbone comprises linear parts and cross-linked parts, the cross-linking degree (X) can be calculated using the following formulae:23,37
m + n = 1 | (1) |
(2) |
The surface roughness of the polyamide selective layers was tested using atomic force microscopy (AFM) (Asylum Research MFP-3D microscope, Oxford Instruments, UK) in tapping mode, where an area of 5 μm × 5 μm was scanned for each sample.
The quantitative analysis of surface roughness is denoted as the maximum peak-to-valley distance (Rp–v), average roughness (Ravg), root-mean-squared roughness (Rrms) and surface area (S).38 Before SEM and AFM testing, all the samples were dried completely in a vacuum oven.
Zeta potential was measured using an Anton Paar SurPASS Electrokinetic Analyzer (Anton Paar, US) and 1 mM KCl solution was used as the background electrolyte for all the tests. The pH value ranged from 4.0 to 10.0, and all tests were conducted at 25 °C.
(3) |
The salt rejection (R) of each sample was tested by permeating a feed solution containing 2000 ppm NaCl, and the conductivity of the permeate solution (denoted as Cp) and feed solution (denoted as Cf) were measured using a conductivity tester (DDS-11A, Shanghai Yueping, China).
The salt rejection (R) can be obtained using the following formula:
(4) |
The PWF and salt rejection measurements were performed at 20 ± 0.1 °C with a transmembrane pressure of 1.6 MPa and water flow rate of 7 LPM (litre per minute). To ensure data accuracy and repeatability, 5 valid tests were performed for each membrane.
Intrinsic membrane resistance (Rm) can be used to manifest the structural properties of the polyamide layer,37 and PWF is related to the feed pressure (P) as follows:
PWF = P/(μRm) | (5) |
Subsequently, the flux recovery ability of each sample was determined. First, the membranes were washed with distilled water under vigorous stirring for around 30 min. Then, the water flux of the membranes was tested using distilled water under the same conditions as described in Section 2.3.
The anti-fouling property was quantitatively analyzed, and the total flux decline ratio (DRt) and flux recovery ratio (FRR) were calculated as follows:
(6) |
(7) |
Sample | pH value |
---|---|
L-Lysine (2%) | 9.84 |
L-0 | 9.53 |
L-0.1 | 9.70 |
L-0.3 | 9.73 |
L-0.5 | 9.74 |
Fig. 3(a) presents the ATR-FTIR spectrum of the resulting membrane from the interfacial polymerization between L-lysine and TMC. The existence of a peak at 1541 cm−1 (corresponding to the stretching vibration of C–N and in-plane bending of N–H) suggests the formation of polyamide, indicating that L-lysine can react with TMC.
Fig. 3(b) and (c) show the ATR-FTIR spectra of the polyamide TFC membranes. Each ATR-FTIR curve shows four unique bands for polyamide and one unique band for polysulfone, which are 1487, 1541, 1609, 1663 and 1584 cm−1, respectively. The band at 1487 cm−1 can be assigned to aromatic ring stretching. The peak at 1541 cm−1 corresponds to the stretching vibration of C–N and in-plane bending of N–H. The band at 1609 cm−1 is attributed to the polyamide aromatic ring stretching. The band at 1663 cm−1 is ascribed to the CO stretching. The band at 1584 cm−1 is the characteristic band for polysulfone.35
In general, the thickness of the PA layer is usually measured by cross-section images taken from SEM or TEM.39 However, accurate measurements could be quite challenging because (a) only a tiny region was captured and (b) the edge between the PA and PSf layer was sometimes hard to discern. Accordingly, ATR-FTIR spectroscopy can be used to estimate the thickness of the PA layer because the thickness and IR absorbance should be positively correlated (although this has not been strictly proven).40 Herein, the peak heights of the peaks at 1663, 1609, 1541 and 1487 cm−1 in the ATR-FTIR spectra were selected to estimate the thickness of the polyamide TFC membrane, and the result is shown in Fig. 4.
From Fig. 4, it can be seen that as the dosage of L-lysine increased, the peak heights of the peaks at 1663, 1609, 1541 and 1487 cm−1 decreased, indicating that an increase in the dosage of L-lysine results in a lower polyamide signal. This result suggests that a thinner polyamide layer was formed on the top surface of the PSf support layer after the addition of L-lysine.
XPS experiment was conducted to reveal the chemical structure and network structure (cross-linking degree) of the polyamide TFC membrane. The XPS spectra are shown in Fig. 5. Furthermore, the relative atomic concentrations and cross-linking degree of the polyamide TFC membranes were calculated and presented in Table 3.
From the results above, it can be inferred that the addition of L-lysine can change the element concentrations of C, N and O as well as the cross-linking degree of each polyamide TFC membrane. For the membrane prepared using neat MPD and TMC, the cross-linking degree was 78.1%. When L-lysine was added, the cross-linking degree decreased with an increase in L-lysine dosage. Hence, the network structure changed due to the effect of L-lysine. A loose inner structure and bigger inner sub-nanometer pores in the polyamide matrix were obtained because of the addition of L-lysine.
Sample | Maximum Peak-to-Valley Distance, Rp–v (nm) | Surface Roughness (nm) | Surface Area, S (μm2) | Average Thickness (nm) | |
---|---|---|---|---|---|
Average, Ravg | Root-mean-square, Rrms | ||||
L-0 | 372.10 | 40.49 | 49.82 | 32.4 | 186.9 |
L-0.1 | 359.00 | 38.56 | 48.52 | 29.5 | 178.5 |
L-0.3 | 342.94 | 36.34 | 46.45 | 30.3 | 171.6 |
L-0.5 | 323.78 | 33.83 | 44.11 | 27.4 | 147.7 |
Furthermore, quantitative analysis of the roughness of the surface area was calculated. The values of Rp–v, Ravg, Rrms and S are calculated by using open-access software Igor pro (6.22A), and the results are listed in Table 4 as well.
From Table 4 and Fig. 6, it can be seen that the Rp–v, Ravg, Rrms, and surface area (S) decrease drastically when L-lysine was added in the aqueous solution. Hence, after the addition of L-lysine, the surface of the polyamide selective layer became smoother than that of the polyamide selective layer synthesized from neat MPD and TMC.
L-lysine causes a change in surface roughness by affecting the interfacial polymerization process of MPD and TMC because surface roughness is greatly dependent on the monomer type and concentration, where a linear monomer more likely forms a smooth surface under the same experimental conditions.41,42
The average thickness of the L-0 polyamide selective layer is 186.9 nm. However, the thickness of the polyamide layer reduces to 147.7 nm when 0.5 wt% L-lysine was added. This result is in accordance with the ATR-FTIR result. The decrease in the thickness of the polyamide selective layer may be due to the slow diffusion of aqueous monomer into hexane (organic phase).
L-0 shows a contact angle of 78.5°, which is typical for aromatic polyamide membranes previously reported.43–45 The addition of L-lysine decreases the contact angle of the polyamide selective layer when the dosage of L-lysine is 0.1 wt%, which suggests that its hydrophilicity is increased. However, when the dosage of L-lysine is more than 0.3 wt%, the contact angle starts to increase slightly.
To explain this finding, we assume that the existence of carboxyl groups in the polyamide network contributes more to the hydrophilic property. On the one hand, due to the hydrogen bond interaction between water molecules and the selective layer, the presence of L-lysine enhances the hydrophilicity and decreases the contact angle. On the other hand, with an increase in the amount of L-lysine, its linear structure makes the selective layer less rough and its surface area smoother. According to the Wenzel model, a smoother hydrophilic surface will lead to an increased contact angle.46 Under the combined influence from these two aspects, with the increase in L-lysine content, the contact angle first decreased evidently, and then increased gradually. However, it always remained lower than that of the L-0 sample.
The surface charge of the polyamide TFC membranes was tested in the pH range of 4.0–10.0, and the result is illustrated in Fig. 8. The zeta potential decreased with an increase in pH value. When the pH value is low, the protonation of –NH2 gives the membrane a positive charge; however, when the pH value is high, the dissociation of –COOH causes the membrane to obtain a negative charge.47 The addition of L-lysine caused the resulting polyamide TFC membrane to show a more negatively charged property. This phenomenon is mainly due to the existence of a carboxyl group in L-lysine, where a higher dosage of L-lysine results in more carboxyl groups in the polyamide matrix, and thus more negative charges. When the dosage of L-lysine was 0.5 wt% (L-0.5), the surface charge increased, which may occur because this membrane is thinner than L-0, suggesting less surface negative charge.
The above results demonstrate that when the dosage of L-lysine is 0.1 wt%, the highest salt rejection is obtained, which suggests that the network structure of the polyamide TFC membrane is optimized at around this level. Furthermore, Rm can be used to understand the structural properties of the membranes.16 Fig. 10(a) shows the PWF of the polyamide TFC membranes under different feed pressures. Rm was calculated using the inverse of the slope of the PWF curves in Fig. 10(a), and the result of Rm is shown in Fig. 10(b). The lowest resistance value was obtained when the dosage of L-lysine was 0.1 wt%, which suggests that the balance between the network structure, thickness and surface area is optimum at this point.
Fig. 10 (a) PWF of the polyamide TFC membranes at various feed pressures and (b) Rm of the polyamide TFC membranes. |
Fig. 11 Time-dependent relative flux of the TFC membranes (conducted with 500 mg L−1 colloidal silica). |
L-0 | L-0.1 | L-0.3 | |
---|---|---|---|
DRt (%) | 27.2 ± 0.2 | 24.2 ± 0.1 | 21.9 ± 0.4 |
FRR (%) | 81.5 | 85.4 | 85.6 |
From the data above, we can infer that after the introduction of L-lysine, the DRt value decreases from 27.3% to 21.7% and the FRR value increases from 81.5% to 85.6%, indicating the improvement in anti-fouling property of the membrane. Compared to the original TFC membranes, the TFC membranes with L-lysine are harder to foul and easier to recover. As mentioned above, grafting hydrophilic polymers onto the surface of TFC membranes can significantly increase their anti-fouling properties, but a decrease in flux cannot be avoided because of the resistance of the additional layer. However, the introduction of L-lysine during the interfacial polymerization of the TFC membranes improved not only their water permeability and salt rejection, but also their fouling resistance. Additionally, the low cost of L-lysine suggests that it is very promising for industrial applications.
In detail, the diffusion rate of MPD in the MPD/L-lysine blend solution in hexane (organic phase) is slower than that of pure MPD, resulting in a reduction in the thickness of the polyamide selective layer.35 The reduction in the root-mean-square and surface area is surmised owing to the existence of a linear monomer; a previous study proved that linear monomers results in decreased roughness in the final membranes.49 The presence of carboxyl groups in the polyamide network may also contribute to the improvement in hydrophilicity due to the hydrogen bond interaction between the carboxyl group and water molecules. The surface charge of the polyamide selective layer is also affected by the carboxyl groups. The carboxyl groups in L-lysine led to the resulting polyamide showing a more negatively charged property.
Previous research has demonstrated that there are two types of sub-nanometer pores in the polyamide network: network pores and aggregate pores.23 The XPS result shows that the participation of L-lysine decreases the cross-linking degree of the polyamide matrix, which may occur because the backbone chain of L-lysine is more flexible than the aromatic structure in MPD. As a result, a looser thin polyamide selective layer with larger inner sub-nanometer pores and more free volume is expected.
Therefore, the phenomenon in which the PWF increases first and then decreases, as well as the decline in salt rejection with an increase in the dosage of L-lysine can be explained as follows. When the dosage of L-lysine is 0.05–0.1 wt%, the thinner selective layer (increase in concentration gradient across the membrane2) with carboxyl groups (hydrogen bond interaction) as well as the loose structure (greater free volume and sub-nanometer pores) result in low hydraulic resistance to the permeability of the polyamide selective layer,50 which leads to an enhancement in PWF. Accordingly, an 18% increase in flux is obtained when the dosage of L-lysine is 0.1 wt%. When more L-lysine is introduced, the selective layer becomes smoother and its surface area reduces significantly, resulting in less chance for the selective layer to contact with water molecules. The reduction in the surface area may have a major effect on the PWF and thus, the PWF is reduced with an increase in the dosage of L-lysine.
Simultaneously, a slight increase in salt rejection is observed when 0.1 wt% of L-lysine is used, that is, less amount of L-lysine can increase the electric charge effect of the polyamide membrane, and weaken the salt permeation.31 However, a higher dosage of L-lysine may lead to the destruction of the tight structure of the aromatic polyamides and increase the electric charge effect. Therefore, a decrease in salt rejection cannot be avoided.
In detail, first, the introduction of L-lysine decreases the surface roughness of the resulting membrane, and it is difficult for colloidal particles to accumulate at the valleys of the membrane surface. Second, the higher hydrophilicity leads to better anti-fouling property because the foulants are hydrophobic. Thirdly, it is universally accepted that repulsive forces provide bonus fouling resistance between colloidal foulants and the charged surface of membranes because the colloidal silica and carboxyl groups in L-lysine show the same negative charges. Thus, the deposition of colloidal silica on the surface of the membrane becomes harder, which reduces the fouling.25 The possible model of the anti-fouling property of the TFC membranes is presented in Fig. 12.
The results show that as the dosage of L-lysine in MPD increases, the polyamide selective layer becomes smoother and thinner, and its surface area and contact angle are reduced. The RO performance of the TFC membranes shows that the addition of L-lysine into MPD/TMC polyamide membranes significantly enhances their practical performances as well as surface properties and chemical structures. The PWF of the polyamide membrane increased to 58.17 L (m−2 h−1) compared with the original 49.19 L (m−2 h−1), and had an 18% increase after 0.1 wt% of L-lysine was introduced. In addition, the salt rejection slightly increased from the original 98.17% to 98.40%. From the anti-fouling experiments, the increase in FRR value and decrease in DRt value suggest that the anti-fouling property of the membranes was enhanced after the introduction of L-lysine.
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