DOI:
10.1039/C8RA07581F
(Paper)
RSC Adv., 2018,
8, 42025-42031
Synthesis of anti-perovskite-type carbides and nitrides from metal oxides and melamine
Received
12th September 2018
, Accepted 11th December 2018
First published on 17th December 2018
Abstract
Four anti-perovskite-type compounds, ZnNNi3, ZnCNi3, SnNCo3, and SnCCo3, are synthesised through reactions between metal oxides and organic compound melamine (C3H6N6). ZnNNi3 and ZnCNi3 are selectively synthesised by choosing different reaction temperatures and nominal oxide-to-melamine ratios. SnNCo3 is synthesised for the first time by this melamine method. Resistivity, magnetisation, and heat capacity measurements reveal that SnNCo3 is a correlated metal with a high density of states at the Fermi level. The results demonstrate that this feasible synthetic route using melamine is useful in the search for complex metal carbides and nitrides toward novel functional materials.
Introduction
Anti-perovskite-type compounds with a general formula of AXM3 (A = Ga, Al, In, Zn, Sn, etc.; X = C, N, B; M = transition metal) have been intensively studied owing to their unique physical properties and functionalities such as superconductivity,1–3 negative thermal expansion,4–7 giant magnetoresistance,8–10 magnetostriction effect,11,12 magnetocaloric effect,13–15 thermoelectric properties,16,17 and temperature coefficient of resistivity of approximately zero.18 As illustrated in Fig. 1(a), the crystal structure is closely related to the perovskite structure with the formula of AMX3. In the perovskite structure, the A and M sites are occupied by cations, where the M cation is octahedrally coordinated by six anions at the X sites, while in the anti-perovskite structure, an anion occupying the X site is surrounded by six M cations to form an XM6 octahedron. Many anti-perovskite-type compounds have been synthesised. However, considering the flexibility of the anti-perovskite-type structure, we believe that there are more compounds of this type that have not been yet studied.
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| Fig. 1 (a) Crystal structures of the anti-perovskite-type compound AXM3 and related perovskite AMX3. (b) Melamine (C3H6N6) gradually decomposes upon heating, releasing the reactive NH3 gas, which is decomposed into radicals of carbon nitrides. (c) Reaction tube. NH3 and radicals of carbon nitride from melamine react with oxides to generate an anti-perovskite-type nitride or carbide. | |
Most of the anti-perovskite-type nitrides were synthesised by reaction of metal oxides with ammonia (NH3) gas at high temperatures, typically approximately 800 °C, which is usually referred to as ammonolysis.19 The reaction is driven by the high nitriding activity of ammonia; the high temperature is required to accelerate the solid-state reaction with the oxides. However, as ammonia is decomposed into chemically inactive nitrogen and hydrogen gases at above 300 °C,19 the actual ammonolysis is performed under a non-equilibrium condition in a bulk flow of ammonia gas during the decomposition process. Such a non-equilibrium reaction is difficult to control, and it is often difficult to obtain the desired nitride in a single phase. In particular, anti-perovskite-type compounds sometimes suffer from a deficiency in the X site and mixing between the metal atoms, as observed in GaC1−xMn3 (ref. 20) and SnxNFe4−x.21 Therefore, a synthetic method with high controllability is needed to produce stoichiometric anti-perovskite-type compounds.
Recently, new synthetic routes through reactions between organic reagents and metal oxides have been intensively investigated to overcome the difficulties of non-equilibrium gas–solid reactions.22–26 In the synthesis of nitrides, amide (NaNH2),27 azide (NaN3),28 and urea (CO(NH2)2)29–32 have been used as nitriding reagent. As the reaction is performed in an enclosed tube, the ratio of reactant and nitriding reagent can be precisely controlled. Therefore, the reaction is highly reproducible compared to ammonolysis.
In this study, we focus on reactions using melamine (C3H6N6),33 a widely used raw material that is chemically stable in air at ambient temperature.34 Binary nitrides of eight elements, Ga, Cr, B, Al, Ti, V, Nb, and Ta, were successfully prepared by reaction between melamine and oxide precursors.33 Upon heating, melamine decomposes into g-C3N4 releasing ammonia gas (NH3) below 560 °C. Further heating leads to the decomposition of g-C3N4 into reactive radical species containing hydrogen or carbon (Fig. 1(b)).35–37 It is considered that these reactive radicals form thermodynamically stable CO and H2O, which promote the nitriding reactions. The above nitrides can be synthesised by the melamine method at significantly lower temperatures compared to that of conventional ammonolysis. It is worth noting that at higher temperatures and higher nominal melamine contents, binary carbides of Mo, W, V, Nb, and Ta were synthesised by the melamine method.38 This promising synthetic route may be applied to more complex compounds, which could reveal new compounds with novel functionalities.
In this study, we report the synthesis of anti-perovskite-type nitrides and carbides through reactions between the ingredient metal oxides and melamine, and their physical properties. ZnNNi3 and ZnCNi3 are selectively synthesised at different reaction temperatures and nominal melamine contents. A new anti-perovskite-type compound SnNCo3 is successfully synthesised, which is a correlated metal with Curie–Weiss-type magnetic susceptibility and large electronic specific heat coefficient, as revealed by heat capacity measurements. Our findings demonstrate that the melamine method is applicable to not only simple binary systems but also complex systems. The reaction using melamine is valuable for further studies on novel functional nitrides and carbides.
Experimental
In a typical synthesis, powders of ingredient oxides were mixed in an agate mortar and pressed into a pellet. The pellet was placed at one side of an evacuated fused-silica tube (typically 70 mm in length, 12 mm in inner diameter, and 14 mm in outer diameter) with melamine on the other side, as shown in Fig. 1(c). The relative amount of melamine was varied as listed in Table 1. The fused-silica tube was heated at reaction temperature for 12 hours. The total amount of melamine was adjusted so that the pressure in the tube at the temperature was low enough to avoid an explosion.
Table 1 Starting composition, reaction temperature, products, and lattice parameters for the anti-perovskites synthesised in this study
Starting composition |
Temperature (°C) |
Products |
Lattice parameter |
Reported values |
ZnO + 3NiO + 3C3H6N6 |
600 |
ZnNNi3 |
3.7648(3) |
3.756 |
ZnO + 3NiO + 5C3H6N6 |
650 |
ZnCNi3 |
3.6601(7) |
3.66 |
ZnO + 3NiO + 5C3H6N6 |
600 |
ZnNNi3 |
3.7559(4) |
3.756 |
ZnCNi3 |
3.6601(6) |
3.66 |
SnO2 + 3CoO + 5C3H6N6 |
1000 |
SnCCo3 |
3.8118(3) |
3.8047(3) |
SnO2 + 3CoO + 5C3H6N6 |
550 |
SnNCo3 |
3.8513(1) |
— |
X-ray powder diffraction (XRD) measurements were conducted in a RINT-2500 diffractometer (Rigaku) using Cu-Kα radiation. The data was collected at 298 K over a 2θ range between 10 and 120° with a step size of 0.02°. Lattice parameters and atomic displacement factors were refined by the Rietveld method using the FULLPROF program. The background was characterized using a six-coefficient polynomial function. The chemical composition of the products was characterized by means of JEOL IT-100 scanning electron microscope with energy dispersive X-ray analyzer (EDX). The settings of 15 kV, 0.8 nA, and 1 μm beam diameter were used, and the ZAF method was employed for corrections.
Magnetization measurements were performed in the Magnetic Property Measurement System MPMS3 (Quantum Design) while resistivity and heat capacity measurements were conducted in the Physical Property Measurement System PPMS (Quantum Design).
Results and discussion
Selective syntheses of ZnNNi3 and ZnCNi3
We applied the melamine method to prepare the known anti-perovskite-type nitride and carbide ZnXNi3 (X = C and N). In previous reports, melamine and oxides were mixed into a pellet,33,38 in this study, however, a pelletised oxide was placed separately from melamine in an evacuated fused-silica tube so that gas-phase products from the decomposition of melamine react with the oxides. This method is suitable for measurements of physical properties as it reduces the contamination of products by decomposition residuals.
Three fabrications were performed with a fixed stoichiometric metal ratio (ZnO:NiO = 1:3) at different melamine contents and reaction temperatures for 12 h. The product obtained in condition 1 with a ZnO:NiO:C3N3(NH2)3 ratio of 1:3:3 at 600 °C exhibits the XRD pattern shown in Fig. 2(a). All of the diffraction peaks were indexed to a cubic lattice at extinctions consistent with the space group Pmm, which indicates that the product was synthesised in a single phase. The lattice constant of the product is a = 3.7648(3) Å, which is comparable to that of the anti-perovskite-type nitride ZnNNi3 (Pmm) of a = 3.756 Å2. Other candidates were alloys of Ni and Zn, and carbides and nitrides of Ni or Zn. However, they did not exhibit equal or similar XRD patterns to that in the figure. Therefore, we can conclude that ZnNNi3 was successfully synthesised in condition 1.
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| Fig. 2 Powder XRD patterns of the products from ZnO, NiO, and melamine prepared under different conditions. Monophasic samples of ZnNNi3 in condition 1 (a) and ZnCNi3 in condition 3 (c), and their mixtures in condition 2 (b) are obtained. The top inset presents an enlarged view showing differences in peak position between the three samples. The two broken lines represent the peak positions for ZnNNi3 and ZnCNi3. | |
In condition 2, the nominal melamine content was increased, yielding a ZnO:NiO:C3H6N6 ratio of 1:3:5; the reaction was performed at 600 °C for 12 h. The XRD pattern of the product in Fig. 2(b) is different from that in condition 1. In addition to the peaks from ZnNNi3 obtained in condition 1, a set of peaks with similar relative intensities appeared at higher angles. This indicates that two phases with similar cubic structures and different lattice constants exist in the sample. The obtained lattice constants are a = 3.7559(4) Å, which corresponds to ZnNNi3, and a = 3.6601(6) Å.
In condition 3, the nominal melamine content was equal to that in condition 2 (ZnO:NiO:C3H6N6 = 1:3:5), while the reaction temperature was higher (650 °C). The XRD pattern of the product in Fig. 2(c) contains peaks corresponding only to those from the second cubic phase obtained in condition 2 with the smaller lattice constant. Therefore, an almost single cubic phase with lattice constant of a = 3.6601(7) Å was obtained in condition 3. The lattice constant is a = 3.66 Å for the anti-perovskite-type carbide ZnCNi3 (Pmm);39 no other known products reproduced the XRD pattern. Therefore, ZnCNi3 is synthesised by the melamine method at an excess melamine content and high reaction temperature.
The products and synthetic conditions are summarised in Table 1. Ternary Zn–Ni carbides and nitrides were selectively synthesised by the melamine method. The reaction mechanism will be discussed below. As complete phase separation was observed in intermediate condition 2, there must be a miscibility gap between them in this synthetic condition. The lattice constants of the two phases in condition 2 are almost equal to those of the pure carbide and nitrides.
Syntheses of a new nitride SnNCo3 and related carbide SnCCo3
We applied our melamine method to search for new anti-perovskite-type compounds and successfully obtained the nitride SnNCo3 and related carbide SnCCo3. In a similar reaction protocol, melamine and a pelletised mixture of SnO2 and CoO were sealed in an evacuated fused-silica tube at a molar ratio of SnO2:CoO:C3H6N6 = 1:3:5 and heated at 550 °C for 12 h (condition 4). A single-phase compound crystallised in a cubic symmetry (Pmm) was obtained, as shown in the powder XRD pattern in Fig. 3(a). When the reaction temperature was increased to 1000 °C with the same nominal composition (condition 5), a compound with the same cubic symmetry but smaller lattice constant was obtained in a single phase. The lattice constants are a = 3.8513(1) Å and a = 3.81181(3) Å for conditions 4 and 5, respectively. The XRD pattern of the product in condition 5 is very similar to that of the reported anti-perovskite-type carbide SnCCo3, while the lattice constant is close to that of the stoichiometric SnCCo3 of a = 3.8047(3) Å,16 and larger than that of SnCCo3 with a carbon deficiency of a = 3.78 Å.40 Therefore, SnCCo3 with a minimum number of carbon defects was synthesised in this study.
|
| Fig. 3 (a) Powder XRD patterns of SnNCo3 and SnCCo3 prepared under conditions 4 and 5 by the melamine method, respectively. The inset shows an enlarged view of a 2θ range around the (311) diffraction peak. (b) Rietveld refinement for SnNCo3. The red circles, black solid line, blue solid line, and green tick marks represent experimental data, simulation pattern, differences, and diffraction positions, respectively. The atomic positions are: Sn 1a (0 0 0), Co 3c (0 0.5 0.5), and N 1b (0.5 0.5 0.5). The Rietveld agreement factors are: χ2 = 3.33, RBragg = 0.040, RP = 0.086, and RWP = 0.126. | |
The similar powder XRD patterns of the product in condition 4 suggest that another anti-perovskite-type compound was synthesised. Considering the lower reaction temperature and larger lattice constant, the product is likely SnNCo3. In order to confirm the formation of SnNCo3, the XRD pattern was fitted to a structural model based on the crystal structure of SnCCo3 by the Rietveld method. The fit was excellent, as shown in Fig. 3(b), although there are only a small number of refinable parameters with all of the atom positions fixed in the anti-perovskite-type structure. Therefore, we can conclude that a new anti-perovskite-type nitride SnNCo3 was obtained in condition 4.
The lattice constants of SnXCo3 (X = N and C) are larger than those of ZnXNi3 (X = N and C). The metallic radii of the B-site cations Ni (1.149 Å) and Co (1.157 Å) are comparable to each other, while the radius of Sn (1.412 Å) in the A-site is significantly larger than that of Zn (1.249 Å).41 Therefore, the difference in lattice constant originates from the difference in size of the A-site ions. On the other hand, a comparison between the nitrides and carbides shows that the lattice constant of ZnNNi3 is 2.86% larger than that of ZnCNi3, while the difference between SnNCo3 and SnCCo3 is 1.04%. These differences originate from the size difference between nitrogen and carbon atoms. In the case of SnXCo3, the effect of size difference seems to be suppressed in the expanded lattice by the large Sn cation.
Chemical analysis
The results of chemical analyses by EDX are shown in Fig. 4. The atomic ratios of the metals were determined to be Zn:Ni = 1:3.04, Zn:Ni = 1:3.01, Sn:Co = 1:2.91, and Sn:Co = 1:3.00 for ZnNNi3, ZnCNi3, SnNCo3, and SnCCo3, respectively. The spectra confirm 1 to 3 ratio for Zn to Ni and Sn to Co in the products as expected for the anti-perovskites. The slightly reduced Sn:Co ratio from 3 in SnNCo3 may indicate off-stoichiometry, although the rough surface and small grain size of SnNCo3 may cause larger experimental error than for the others. Only a small amount of oxygen, typically less than 5% of the products, was detected in all the samples. This trace of oxygen could have originated from O2 and moisture absorbed on the surface of the sample and the silicon sample holder. Thus, the starting oxides completely reacted with C and N from melamine. For the carbide ZnCNi3 and SnCCo3 samples, no N element was detected. On the other hand, a significant amount of C is observed in all the sample, even for ZnNNi3 and SnNCo3. These carbon signals originated from the carbon tapes used for fixing the samples, by-product amorphous carbon covering the surface of sample particles, and contamination from the environment. Note that EDX measurement is not very sensitive to light elements such as N and C. A small amount of mixing between N and C or deficiencies may exist in the samples. Since the physical properties depend on the composition, it is highly desirable to quantify the N and C content by a different technique in future study.
|
| Fig. 4 Energy dispersive X-ray spectra for (a) ZnNNi3, (b) ZnCNi3, (c) SnNCo3, and (d) SnCCo3. The tick marks represent the positions of expected peaks. The insets present enlarged views of the low-energy region where the peaks from light elements appear. | |
Physical properties of the new anti-perovskite-type nitride SnNCo3
The physical properties of SnNCo3 were characterised by resistivity, magnetisation, and heat capacity measurements. As shown in Fig. 5(a), our SnCCo3 sample exhibits metallic conductivity with temperature dependence and magnitude similar to those reported previously.16 SnNCo3 also exhibits a metallic resistivity that is two orders of magnitude larger than that of SnCCo3, which may be attributed to grain boundary scattering as SnNCo3 was poorly sintered at lower temperature. A small upturn was observed below 25 K in the resistivity of SnNCo3, which may be due to weak localisation by the certain disorder. The observed metallic behaviour should be intrinsic considering that all related anti-perovskite-type compounds including ZnXNi3 (X = N and C)2,39 are metals. There is no anomaly indicative of a structural or electronic transition such as superconductivity in the resistivity curve of SnXCo3 (X = N and C) above 2 K.
|
| Fig. 5 Temperature dependences of the (a) resistivity, (b) magnetic susceptibility, and (c) heat capacity of SnNCo3. The resistivity data of SnCCo3 synthesised in this study are also shown in (a). The inset in (b) shows the inverse of the susceptibility after the subtraction of the temperature-independent term (red dots) with a Curie–Weiss fit indicated by the solid black line. The dependence of C/T on T2 is shown in the inset of (c). | |
SnNCo3 is paramagnetic down to 2 K with no anomaly indicative of magnetic transition in the temperature dependence of the magnetic susceptibility (Fig. 5(b)). The isothermal magnetic susceptibility at 300 K exhibits linear dependence on the applied field, which confirms the absence of a ferromagnetic component originating from impurity phases such as elemental Co. As shown in Fig. 5(b), the magnetic susceptibility rapidly increases with the decrease in temperature, which follows the Curie–Weiss behaviour expected for a localised magnet or correlated metal: χ = (T − ΘW)/C + χ0, where C is the Curie constant, ΘW is the Weiss temperature, and χ0 is a temperature-independent constant. Fitting the data between 20 and 300 K yields C = 0.428(2) cm3 K mol−1, ΘW = −22.3(2) K, and χ0 = 7.68(11) × 10−4 cm3 mol−1. The effective magnetic moment derived from the Curie constant is μeff = 1.85 μB per formula unit including three Co ions, which is significantly smaller than expected for insulating Co magnets or ferromagnetic Co metal. Therefore, SnNCo3 is a strongly correlated itinerant magnet with dominant antiferromagnetic interactions, where a narrow band attributed to d-orbitals with a large density of states (DOS) is located at the Fermi energy (EF).
The high DOS at the EF in SnNCo3 was demonstrated by heat capacity measurements. As shown in Fig. 5(c), the low-temperature heat capacity data between 2 and 6 K are well fitted to the equation: C/T = γ + βT2, which yields γ = 86.1(4) mJ K−1 mol−2 and β = 0.465(18) mJ K−1 mol−4. The finite electronic specific heat coefficient γ indicates the existence of a Fermi surface in SnNCo3, which is consistent with the metallic resistivity. The γ value is significantly higher than those of a conventional metal and related compounds such as SnCCo3 (γ = 40.51(2) mJ K−2 mol−1)16 and ZnNNi3 (γ = 13 mJ K−2 mol−1).2 The large γ further confirms the correlated metallic state with high DOS at the EF realised in SnNCo3. The Debye temperature of SnNCo3 calculated from the coefficient β is ΘD = 275(3) K, which is close to those of related anti-perovskite-type compounds ZnNyNi3 (ΘD = 336 K) and CdCNi3 (ΘD = 352 K)2.
According to first-principle calculations for Co-based anti-perovskite-type nitrides,42 the hybridised Co-3d and N-2p electrons dominate the DOS around the EF, and thus determine their physical properties. The less-extended Co 3d orbitals yield a narrow band with high DOS, which probably occurs in SnNCo3 in an enhanced manner. In such a situation, the magnetic instability associated with high DOS is expected.43 Even a small perturbation such as a physical or chemical pressure or chemical doping could significantly change the properties of SnNCo3, which should be investigated in subsequent studies.
Reaction mechanism in the melamine method
The reaction conditions of the melamine method in this study were compared to those for the syntheses of binary nitrides and carbides in previous studies.33,38 The reaction temperatures for the binary systems are often higher than that in this study. For example, the binary 3d-transition-metal nitride VN was synthesised at 1000 °C from V2O5 and melamine at a ratio of V2O5:C3H6N6 = 1:5.33 A higher reaction temperature of 1200 °C and higher melamine content (V2O5:C3H6N6 = 1:8) are needed for the synthesis of VC.38 The reaction for the 4d nitride NbN was performed with a nominal composition of Nb2O5:C3H6N6 = 1:3 and reaction temperature of 750 °C, while that for the carbide counterpart NbC was performed at Nb2O5:C3H6N6 = 1:3 and 1100 °C.33,38 In contrast, the ternary nitrides and carbides in this study were obtained at approximately 600 and 1000 °C, respectively. On the other hand, the ammonolysis for ZnNNi3 was performed at 600 °C.2 These characteristics indicate that the anti-perovskite-type compounds are thermodynamically stable and can be synthesised at relatively low temperatures with the aid of an appropriate nitrogen source. It is worth noting that the reaction between Co2O3 or Ni2O3 and melamine in the absence of Zn or Sn does not form a binary nitride or carbide but reduces the oxides to elemental metals.38 The formation of the thermodynamically stable ternary compound may promote nitridation or carbidation reactions, which are not possible for the binary systems.
In the case of binary nitrides and carbides, carbides are typically obtained at higher nominal melamine contents and higher temperatures.33,38 A similar trend is observed in the case of ternary systems. ZnCNi3 and SnCCo3 were synthesised at higher melamine contents and reaction temperatures than those of the corresponding nitrides. We speculate that at high temperatures the formation of a stable N2 molecule reduces the reactive N species and thus terminates the nitridation so that carbidation alternatively occurs.
The nitrogen-source melamine polymerises, releasing NH3 gas and producing intermediate phases such as melam (C6H9N11), melem (C6H6N10), and melon (C18H9N27). Finally, graphitic carbon nitride (g-C3N4) is formed below 520 °C. Above 600 °C, g-C3N4 decomposes to reactive radical species such as C3N3+, C2N2+, and C3N2+.35–37 As many chemical species are involved in the reaction process, the mechanism of nitridation and carbidation by melamine is not entirely understood. It is speculated that there are three reaction steps: reduction of oxide to metal, nitridation of the metal, and carbidation of the nitride. The reduction of oxides must occur at the first step as several transition-metal oxides are not transformed into nitrides but only reduced to elemental metals by the melamine reaction. The other two steps have been confirmed by preparations of carbides from reactions between elemental metals and melamine, and between nitride and melamine, respectively.38 This study shows that the carbides can be synthesised by the reaction between nitrides and melamine at high temperatures. Therefore, it seems that a similar reaction process is involved in the production of ternary compounds. For nitridation, it is suggested that the NH3 gas released from melamine is important in the reaction process. For the binary nitrides, another synthetic route through the reaction between oxides and g-C3N4 has been investigated.44 A comparison between the melamine reaction and g-C3N4 reaction will reveal the role of the NH3 gas in the reaction mechanism.
Finally, we compare the reaction conditions between the melamine method and the previously reported synthesis. ZnNNi3 was obtained by heating a mixture of elemental Zn and Ni in ammonia gas at 600 °C in the previous synthesis.2 The same reaction temperature was employed for ZnNNi3 in the melamine method, which implies that ammonia gas released from melamine plays a key role in the formation of nitrides. On the other hand, the carbides ZnCNi3 (ref. 39) and SnCCo3 (ref. 16) were synthesized by solid-state reaction using carbon powder in an inert atmosphere above 800 °C. In the melamine method, a lower temperature of 650 °C and high temperature of 1000 °C were employed, respectively. In these reactions, amorphous carbon likely reacted with metals to produce the carbides, which were generated from melamine in the case of the melamine method.
Conclusions
In summary, we employed nitridation and carbidation reactions using melamine in the syntheses of ternary carbides and nitrides with the anti-perovskite-type structures. By tuning the synthetic conditions such as nominal melamine content and reaction temperature, ZnNNi3 and ZnCNi3 were selectively prepared. Moreover, this method enabled the synthesise of a new compound, SnNCo3. Measurements of the physical properties showed that SnNCo3 is a correlated metal with a high DOS at EF. Our findings demonstrate that the melamine method is useful in the synthesis of complex carbides and nitrides, and provides a new route to study novel functional materials.
Conflicts of interest
There are no conflicts to declare.
Acknowledgements
This work was partly supported by Japan Society for the Promotion of Science (JSPS) KAKENHI Grant Number JP15K17695, Yazaki Memorial Foundation for Science and Technology, and by Core-to-Core Program (A) Advanced Research Networks.
Notes and references
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