Yongwei
Chen
a,
Houxiao
Wu
a,
Qiangqiang
Xiao
a,
Daofei
Lv
a,
Feier
Li
a,
Zhong
Li
a and
Qibin
Xia
*ab
aSchool of Chemistry and Chemical Engineering, South China University of Technology, P. R. China. E-mail: qbxia@scut.edu.cn
bGuangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, P.R. China
First published on 2nd November 2018
Given the fact that solvothermal synthesis is the most common synthetic method to obtain metal–organic frameworks (MOFs) on a gram scale, it still remains a great challenge to produce MOFs in a scalable and sustainable synthetic process. In this work, we develop a facile and rapid synthesis of copper-based MOF-505 by the exploitation of layered (Zn,Cu) hydroxy double salt as the intermediate for efficient MOF-505 crystallization at room temperature, in which [(Zn,Cu)(OH)NO3] is synthesized by reacting ZnO with Cu(NO3)2. Under an optimized reaction time of 25 min, MOF-505-25 exhibits a Brunauer–Emmett–Teller (BET) surface area of 1076 m2 g−1 and the pore size is narrowly distributed at 5.9 and 8.0 Å. With respect to CO2 adsorption and separation performance, MOF-505-25 shows a moderate CO2 uptake of 3.51 mmol g−1 at 298 K and 100 kPa and high CO2/CH4 and CO2/N2 adsorption selectivities of 7 and 29. Particularly, the formation of MOF-505 can be completed within a short reaction time (less than 30 min) whilst maintaining high quality. This facile and rapid room temperature synthetic procedure would pave the way for promoting the development of MOF materials large-scale production with minimizing the energy input.
Furthermore, an ideal MOF material should have high synthesis rates (also termed as the space–time yield) to push forward the process of industrial implementation.23 Currently, the solvothermal method remains the most common synthetic approach to obtain MOFs on a gram scale in the laboratory worldwide.24 However, this synthetic approach tends to be an energy-intensive and time-consuming process, since it generally requires long reaction time, high temperature and pressure, and harsh reaction conditions.25 Provided that MOFs are only obtained under laboratory-scale conditions, their industrial applications will be largely limited and even fail.26 Before industrial application, large-scale production of MOFs is a necessary prerequisite. Thus, there still remains a great challenge for large-scale production, considering the cost of production and the impact on ecological systems.
To this end, several synthetic strategies have been developed to tackle this challenge, such as electrochemical synthesis,27 microwave synthesis,28 mechanochemical synthesis,29 and spray-drying synthesis.30 Although these synthesis routes can substantially reduce the reaction time and temperature for MOF synthesis, significant amounts of external energy are required to drive the chemical reactions.23 Thus, it is imperative to develop an efficient and facile synthetic strategy that enables MOF formation under mild conditions (such as in short reaction time, under atmospheric pressure and at ambient temperature), minimizing the energy input whilst maintaining the MOF quality.31 From a sustainable perspective, room temperature synthesis can be a promising alternative method for MOF large scale synthesis without additional energy input during the reaction process. ZIF-8, HKUST-1 and UiO-66 have been subsequently realized through the conversion of reaction precursors at room temperature.23,32,33 Recently, Farha's group has reported the room temperature synthesis of a Zr-based MOF, NU-901, by exploiting pre-synthesized Zr6 nodes capped with benzoate ligands.31 For three-dimensional copper-based MOFs, open metal sites are generally generated within their frameworks, which is an effective method to improve CO2 adsorption and separation performance.10 However, only Cu-MOF-74, HKUST-1 and the HKUST-1@GO composite can be prepared by the rapid room temperature synthesis so far.23,34–36 Thus, it is imperative to explore further investigations on the rapid room temperature synthesis to expand the scope of obtaining new copper-based MOF materials for CO2 capture.
Herein, we develop an effective and facile route for the rapid room temperature synthesis of a copper-based MOF under mild conditions, MOF-505. The key to this protocol is the employment of (Zn,Cu) hydroxy double salt [(Zn,Cu)(OH)NO3] as the intermediate that is capable of facile and ultrafast conversion to MOFs reported by Parsons and co-workers.23 Layered [(Zn,Cu)(OH)NO3] is readily converted via the reaction of ZnO with Cu(NO3)2, comprising cationic sheets connected by interlayer anions to form interlamellar compounds.37 In this work, we provide the successful example of MOF-505 by the conversion of [(Zn,Cu)(OH)NO3] into MOF-505 within a short reaction time (less than 30 min) whilst maintaining high quality. By investigating the time-dependent evolution of MOF-505 microstructures, the classical growth pathway of MOF-505 crystallization is confirmed. Benefitting from the excellent anion exchangeability of [(Zn,Cu)(OH)NO3], MOF-505 crystals can be rapidly formed at room temperature and also maintain high quality evaluated by their CO2 adsorption and separation performance.
Fig. 1 PXRD patterns of the [(Zn,Cu)(OH)NO3] intermediate and MOF-505 synthesized by the rapid room temperature method and simulated MOF-505 pattern. |
FTIR spectra were recorded to characterize the corresponding chemical groups of the [(Zn,Cu)(OH)NO3] intermediate and MOF-505 products, as illustrated in Fig. 2. For [(Zn,Cu)(OH)NO3], the broad band around 3546 cm−1 is attributed to O–H stretching vibration.23 The bands at 1420, 1360 and 1047 cm−1 reveal the distinct NO3− group modes.39 The peak at 516 cm−1 is assigned to Cu–O bending vibration while the Zn–O stretching vibration is located at 425 cm−1.40,41 These spectra clearly confirm the formation of (Zn,Cu) hydroxy nitrate via the reaction of ZnO with Cu(NO3)2 to form [(Zn,Cu)(OH)NO3]. Upon subsequent addition of the H4bptc solution over several minutes, these characteristic vibrational bands for O–H, NO3− and Zn–O diminish, which is consistent with the PXRD analysis that [(Zn,Cu)(OH)NO3] is not observed in the resultant MOF-505 products. The asymmetric and symmetric stretching modes of the carboxylate groups (CO) in the H4bptc appear in the series of MOF-505 products.42 Meanwhile, the Cu–O vibration shifts from 516 to 493 cm−1, indicating a change in the coordination environment of Cu from [(Zn,Cu)(OH)NO3] to MOF-505. This spectrum change explicitly demonstrates the fast anion exchange between OH− and NO3− in the [(Zn,Cu)(OH)NO3] and bptc4−, yielding rapid formation of MOF-505 at room temperature.
Fig. 2 FTIR spectra of the [(Zn,Cu)(OH)NO3] intermediate and MOF-505 synthesized by the rapid room temperature method. |
Fig. 3 shows the SEM images of the [(Zn,Cu)(OH)NO3] intermediate and MOF-505 crystals obtained for different reaction times to monitor their morphological evolution. The [(Zn,Cu)(OH)NO3] particles in Fig. 3a show a uniform nanosheet morphology with a thickness of less than 0.1 μm. Meanwhile, the elemental mapping images of [(Zn,Cu)(OH)NO3] nanosheets indicate the homogenous distribution of Zn and Cu (Fig. S2a†). As listed in Table 1, the content of Zn in [(Zn,Cu)(OH)NO3] is 8.97% determined by EDX analysis. Interestingly, different morphologies of the MOF-505 products are clearly observed. For MOF-505-10 in Fig. 3b, only minor crystals with a cubic shape appear after 10 min, in which the classical cubic crystal shape is characteristic of MOF-505, consistent with a previous observation for MOF-505 crystals synthesized by the traditional solvothermal method.43 Meanwhile, mostly two-dimensional sheet fragments are also simultaneously observed, meaning that the small aggregated crystals of MOF-505 grow nuclei. This is due to the fact that no characteristic peaks related to other impurities are observed in these results of the PXRD patterns and FTIR spectra, implying that only the MOF-505 crystalline phase exists throughout the whole formation process. In addition, the content of Zn in MOF-505-10 decreases to 6.04% since the formation of MOF-505 leads to partial release of Zn in [(Zn,Cu)(OH)NO3]. With further increase in reaction time in Fig. 3c–f, the process of MOF-505 crystal growth proceeds by subsequent attachment of small sheet growth units which then evolves into three-dimensional cubic structures. Hence, less two-dimensional sheet fragments are observed while more cubic crystals simultaneously appear as the reaction time prolongs. By analyzing the Zn content in the resultant MOF-505 surfaces, we can observe that the Zn content gradually decreases with further increase in reaction time. For this reason, the formation mechanism of the MOF-505 material by using the [(Zn,Cu)(OH)NO3] intermediate is tentatively proposed in Fig. 4, demonstrating that the MOF-505 crystallization pathway follows the classical growth model proposed by Cölfen and Mann.26,44 As the reaction time increases to 25 min, the content of Zn in MOF-505-25 is lowered to 3.25%; while with further increase in reaction time, the Zn content in MOF-505-30 slightly decreases to 2.79%. There are still minimal amounts of fragments in the MOF-505-25 and MOF-505-30 products in Fig. 3e and f, because small amounts of aggregated [(Zn,Cu)(OH)NO3] sheets still remain in the resultant MOF-505 products since they cannot be dissolved well in acetone, confirmed by the coexistence of the Zn element. Meanwhile, the elemental EDX analysis of Cu and Zn is also complemented by ICP experiments, the results of which are consistent with the results of the EDX analysis, demonstrating the similar trend that the Zn content gradually decreases with further increase in reaction time. Confirming this point, the crystal growth process of MOF-505 can be completed within such short time.
Fig. 3 SEM images of (a) the [(Zn,Cu)(OH)NO3] intermediate and MOF-505 products synthesized by the rapid room temperature method for (b) 10 min, (c) 15 min, (d) 20 min, (e) 25 min, and (f) 30 min. |
Sample | Cua [%] | Zna [%] | Zn/Cua [wt] | Zn/Cub [wt] |
---|---|---|---|---|
a The ratio of Zn and Cu determined by EDX analysis. b The ratio of Zn and Cu determined by ICP analysis. | ||||
(Zn,Cu)(OH)NO3 | 91.03 | 8.97 | 9.85% | 7.06% |
MOF-505-10 | 93.96 | 6.04 | 6.43% | 6.21% |
MOF-505-15 | 95.47 | 4.53 | 4.74% | 5.83% |
MOF-505-20 | 95.71 | 4.29 | 4.48% | 5.70% |
MOF-505-25 | 96.75 | 3.25 | 3.36% | 5.58% |
MOF-505-30 | 97.21 | 2.79 | 2.87% | 5.36% |
N2 adsorption–desorption isotherms at 77 K were measured to analyze the porous properties of the MOF-505 products. As shown in Fig. 5, all the isotherms of the MOF-505 samples are type I and have a steep increase in the N2 adsorbed amount at a low relative pressure (P/P0 < 0.01), corresponding to materials whose porosity is dominated by micropores. The porosity parameters of the corresponding MOF-505 structure are summarized in Table 2, including the Brunauer–Emmett–Teller (BET) and Langmuir surface areas and the total and microporous pore volumes. As the reaction time increases from 10 min to 25 min, the surface area (such as BET surface area ranging from 646 m2 g−1 to 1076 m2 g−1) and pore volume (such as microporous pore volume ranging from 0.218 cm3 g−1 to 0.365 cm3 g−1) of these MOF-505 samples increase. MOF-505-10 exhibits a remarkably lower surface area and pore volume than the other MOF-505 samples. This is associated with the insufficient crystallization process for 10 min. However, MOF-505-30 shows a slight decrease in surface area and pore volume when the reaction time prolongs to 30 min. This may be attributed to the generation of some defects caused by partial dissolution–recrystallization in the MOF-505 crystals during the prolonged crystallization process, which can be confirmed by the change of pore size. The detailed pore size was analyzed by density functional theory (DFT) to support our speculation. As can be seen from Fig. S3,† the pore sizes of all the MOF-505 samples are mainly distributed in the range of 5 to 9 Å, in which two dominating peaks are centered at 5.9 and 8.0 Å. As expected, an obvious decrease in the pore size to 5.9 Å for MOF-505-30 is observed while some pores with the size of 8.0 Å are slightly increased to 8.6 Å, which is due to the generation of some defects in MOF-505-30 crystals. A similar change in pore size is also observed in the case of PCN-160 that creates crystal defects through removing pro-labile-linker fragments by acid treatment.45
Sample | S BET (m2 g−1) | S Langmuir (m2 g−1) | V tol (cm3 g−1) | V mic (m3 g−1) |
---|---|---|---|---|
MOF-505-10 | 646 | 748 | 0.218 | 0.218 |
MOF-505-15 | 904 | 1055 | 0.393 | 0.303 |
MOF-505-20 | 990 | 1147 | 0.434 | 0.332 |
MOF-505-25 | 1076 | 1231 | 0.460 | 0.365 |
MOF-505-30 | 1040 | 1227 | 0.459 | 0.353 |
CO2, CH4 and N2 adsorption experiments were performed to evaluate the adsorption and separation performance of MOF-505-25 at three different temperatures. As shown in Fig. 7a–c, MOF-505-25 exhibits a steep adsorption isotherm for CO2 at any temperature, which is an indication of a strong adsorption affinity toward CO2 due to these open metal sites. At 100 kPa, the CO2 uptake values of MOF-505-25 at 298, 288 and 278 K are 3.51, 4.36 and 5.48 mmol g−1, respectively, which are much higher than the CH4 and N2 uptake values under the same conditions. However, a different adsorption behavior of CH4 and N2 for MOF-505-25 is observed compared with CO2. The trend for CH4 and N2 adsorption is similar and almost linear in the measured pressure range, suggesting a much weaker adsorption affinity toward CH4 and N2 compared with CO2. Thereby, the uptake of MOF-505-25 for CH4 is 1.00 mmol g−1 at 298 K and 100 kPa whereas the N2 uptake is only 0.28 mmol g−1.
Fig. 7 CO2, CH4 and N2 adsorption isotherms of MOF-505-25 at (a) 298 K, (b) 288 K and (c) 278 K. (d) The isosteric heat of adsorption (Qst) of CO2 for MOF-505-25. |
For quantitative evaluation of the adsorption affinity between CO2 and the MOF-505 framework, the Clausius–Clapeyron equation was used to calculate the isosteric heat of adsorption (Qst) of CO2. Fig. 7d presents the Qst values of CO2 for MOF-505-25. The Qst shows a declining trend as a function of adsorbed amount, confirming that these adsorption sites for CO2 on the MOF-505-25 surface are heterogeneous.50 The Qst values are located in the range from 28.0 kJ mol−1 to 31.2 kJ mol−1, meaning that the CO2 adsorption behavior of MOF-505-25 is a physical adsorption process, which are comparable to those of previously reported porous adsorbents.51,52 At the initial stage, CO2 molecules preferentially adsorb at the open metal sites due to the strong binding interactions of adsorbing CO2. Limited by the number of open metal sites, only less favorable sites are available as the loading increases. As a result, the gradual decrease in the Qst value reveals this adsorption process. Additionally, the modest Qst value is an advantageous property, indicating that the regeneration can be conducted under mild conditions with less energy penalty.
Adsorption selectivity is an important factor to evaluate the separation performance of an adsorbent material. Therefore, we used ideal adsorbed solution theory (IAST) to calculate the adsorption selectivities for CO2/N2 (0.15:0.85) and CO2/CH4 (0.5:0.5) mixtures. As displayed in Fig. 8, both CO2/N2 and CO2/CH4 adsorption selectivities have a declining trend with the increase in pressure. Particularly, the declining trend is remarkably obvious in the low pressure region, in which the initial adsorption selectivities are determined to be 59 and 12 at 298 K for CO2/N2 and CO2/CH4, respectively. Even when the pressure is increased to 100 kPa, the CO2/N2 and CO2/CH4 selectivities are still high up to 29 and 7. These results indicate that MOF-505-25 exhibits excellent CO2 separation performance, showing a potential material for CO2 capture.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ce01489b |
This journal is © The Royal Society of Chemistry 2019 |