Riccardo
Scarfiello
*a,
Andrea
Cesari
b,
Davide
Altamura
c,
Sofia
Masi‡
a,
Concetta
Nobile
a,
Federica
Balzano
b,
Cinzia
Giannini
c,
Vincenzo
Grillo
d,
Amir H.
Tavabi
e,
Rafal E.
Dunin-Borkowski
e,
Gloria
Uccello-Barretta
b,
P. Davide
Cozzoli
afg and
Aurora
Rizzo
*a
aCNR NANOTEC, Institute of Nanotechnology, c/o Campus Ecotecne, via Monteroni, 73100 Lecce, Italy. E-mail: riccardo.scarfiello@nanotec.cnr.it; aurora.rizzo@nanotec.cnr.it
bDepartment of Chemistry and Industrial Chemistry, University of Pisa, via Moruzzi 13, 56124 Pisa, Italy
cIC CNR, Institute of Crystallography, via Amendola 122/O, I-70126 Bari, Italy
dCentro S3, CNR Istituto Nanoscienze, via Campi 213/A, 41125 Modena, Italy
eErnst Ruska-Centre for Microscopy and Spectroscopy with Electrons, Forschungszentrum Jülich, 52425 Julich, Germany
fDepartment of Mathematics and Physics E. De Giorgi, University of Salento, via per Arnesano, Lecce, 73100, Italy
gUdR INSTM di Lecce, Università del Salento, c/o, Campus Ecotekne, via Arnesano, 73100 Lecce, Italy
First published on 24th May 2019
Developing convenient and reliable synthetic methodologies for solution processable 2D layered ultrathin nanostructures with lateral size control is one of the major challenges for practical applications. In this study, a rational understanding a long-chain amphiphilic surfactant assisted non-hydrolytic synthesis that is able to generate dimension-controllable 2D-WS2 nanocrystal flakes in a single-step protocol is proposed. The evolution of the starting soft organic–inorganic lamellar template into ultrathin few-layer 2D-WS2 nanostructures with lateral size modulation over a range between 3 and 30 nm is monitored. The initial formation of WS2 nanoseeds occurs in a self-assembled sacrificial precursor source, acting as a template, where larger two-dimensional nanostructures can grow without undergoing significant thickness variation. Overall, the chemical nature and steric hindrance of the alkylamines are essential to modulate the reactivity of such WS2 nanoclusters, which correlate with the lateral size of the resulting nanoflakes.
A long-chain amphiphilic amine has been used as well as a template to direct the self-assembly of rhenium selenide sub-nm clusters into a layered hybrid material by linking to the relative [RexSeyClz] building blocks.19
Herein, we rationalize the chemical pathway underlying the tunability of NFL lateral dimensions through a comprehensive study of morphological, structural, optical and chemical evolution of the precursors into 2D-WS2 NFLs under relatively mild reaction conditions (250 °C) and in different amine environments. We select tungsten disulfide as a case study due to its more extended applicability in numerous fields.20,21 Monitoring the reaction progress using X-ray diffraction (XRD), transmission electron microscopy (TEM), nuclear magnetic resonance (NMR), UV-vis and Fourier Transform Infrared (FT-IR) spectroscopy, we find that the initially formed tungsten sulfide nano-nuclei, which act as building blocks for the WS2-NFL evolution, are stabilized by amine and additional chloride ligands. The hydrophobic tail–tail interaction of amphiphiles assists the self-assembly of such tungsten sulfide nuclei, which eventually evolve into 2D-WS2 ultrathin NFLs with different lateral dimensions. The spontaneous organization of long-chain aliphatic amines coordinating with the inorganic precursor indeed generates a soft mesophase-template, which acts as a pseudoplanar reaction gallery, where the in situ WS2 nuclei form and then further evolve into extended NFL structures. Importantly, both the stability of these building blocks and the kinetics involved during the nanocrystal generation are connected with the nature and steric hindrance of ligands, reactivity of the metal precursor, temperature and concentration, which become the key elements to understand and eventually predict the 2D-WS2 NFL size and morphology finally achieved. Our study presents a guideline for the selection of surfactants and precursors in order to promote the formation of ultrathin TMD nanocrystals with controlled lateral dimensions, providing an insight into the rationalization of chemical mechanisms involved in the formation of colloidal TMDs.
We have found that during our synthetic screening by using a single surfactant (OlAm), lateral size tuning could not be achieved by varying the surfactant to precursor ratio or precursor concentration in solution. We attributed this experimental observation to the high reactivity of CS2. Thus, we have experimented an alternative way to guide the reaction towards morphology tuning, which consisted of the use of a co-surfactant, octylamine (OctAm). OctAm is indeed prone to form lamellar complexes with metal halides.10 Thus, OctAm can be exploited, in combination with OlAm, for the solvothermal synthesis of bi-dimensional nanostructures, to promote the lateral growth and eventually obtain mono- to few-layer nanocrystal structures by taking advantage of the reduced effective contact and enhanced steric repulsion between lamellas. In addition, OctAm has been recently identified to increase the reactivity of the metal precursor,24 increasing its conversion rate, which can influence the morphology of the final product.
The amine composition was found to be the key prerequisite to induce significant morphological modification without inducing any structural variation (vide infra).25 Carbon disulfide (CS2) was identified as a suitable sulfur precursor source that, in the presence of primary aliphatic amines, effectively reacts with metal chloride complexes already under mild reaction conditions.23,26 Because of its high volatility and reactivity, CS2 was dispersed in an excess of OlAm before being injected into a WCl6/amines/ODE mixture. With this strategy we exploited the reactivity between CS2 and a primary amine, assuming that dithiocarbamate acid (not isolated intermediate)26 is readily formed by the nucleophilic attack of a primary amine to CS2 already at room temperature during the CS2–OlAm solution preparation. The excess of oleylamine present in the reaction mixture and the thermal energy supplied to the system (130 °C) after the injection would induce the rapid addition of a second molecule of amine, leading to an in situ release of H2S (Scheme S2†). The solution was aged at 130 °C for one more hour, and then slowly heated up to 250 °C, leading to a gradual color change to black suggesting the nucleation and growth of 2D-WS2 NFLs.8 The reaction progress is based on the formation of ultrasmall nuclei that, directed by the alkyl amine environment, have the tendency to attach to each other in order to minimize the overall surface energy of the system. Considering this, in our synthetic methodology, we adopted the lowest synthetic temperature for 2D WS2 NFLs, when compared with other protocols described in the literature.8,27 This experimental choice was aimed at the suppression of the “out-of-plane” growth to favor the “in-plane growth in order to achieve single-to-bi layer thick colloidal nanostructures, driving the reaction in a kinetic regime. In other words, when we performed the reaction at a higher temperature than 250 °C, only colloidally unstable multilayered structures were produced. From this, we deduced that the ultrasmall nuclei stability was compromised and a controlled building block attachment was suppressed, leading to a gradual transition of the growth mode from a stepwise growth regime (i.e., based on the addition of preformed small nuclei to the growing nanocrystals) to a continuous growth regime; the latter would allow the generation of unstable multilayered structures.
High-angle annular dark-field (HAADF) scanning transmission electron microscopy (STEM) images, through the Z-contrast mechanism, enabled direct observation of the W and S atom columns and their arrangement in the crystal lattice, its layered structure and the overall nanocrystal morphology. Low magnification HAAF-STEM images in Fig. 1b and c give overviews of the as-synthesized nanostructures achieved in the presence of the sole OlAm and a mixture of OlAm/OctAm, respectively. It could be readily observed that individual ultrathin NFLs with very different lateral sizes could be obtained, with average edge dimensions of 3–5 nm for the sole OlAm and up to 30 nm for the OlAm/OctAm mixture. both types of WS2 NFLs were characterized by irregular edges and a layered structure, with a basal layer much more extended with respect to the top layers (see the inset of Fig. 1b and c). The presence of many NFLs standing transversally on the carbon support grid (Fig. 1b) clearly showed their mono-/few-layer identity. Atomic-resolution HAADF STEM images (Fig. 1d and e) highlight the crystal phases recognizable in all the NFL samples: the metallic distorted 1T′ (isostructural to rhenium disulphide 1T structure, ICSD code: 75459)12,13 and the semiconducting 2H hexagonal crystal phase (ICSD code: 202366).28 Experimental XRD patterns, reported in Fig. 1f, were characterized by broad convoluted peaks between 20° < 2θ < 70°, consistent with the nanosized dimensions of the crystals, and confirmed the coexistence of 1T′ and 2H in the heterophase nano-structures for both samples. The complete kinetic and thermodynamic model for the formation of colloidal WS2 NFL polytypic heterostructures in which vertically and laterally interconnected 1H/2H and metallic 1T′ domains coexist will be exhaustively reported elsewhere. A rough estimation of the NFL sample phase composition was attempted by comparing the experimental data against a linear combination of the scattering profiles relevant to NFLs with different sizes and crystalline phases, 1T′ or 2H. All scattering profiles were calculated based on the Debye equation29,30 and normalized to the unit cell volume so that they were on the same scale of intensity. By changing the relative abundance of the different components in the calculation, it was found that the best agreement could be obtained for the presence on average of ∼86% of very small 1T′ and ∼14% of larger 2H domains, both being 2D crystalline, i.e. with one or at most two unit cells along one of the three main crystallographic axes (a and c for 1T′ and 2H respectively), and about 10 or 40 unit cells in the lateral dimension, respectively. Details of the flowchart of pattern simulation are reported in the ESI (Fig. S1–S5†). The optical extinction spectra in solutions of the corresponding samples, Fig. 1g, displayed a featureless profile, as expected for hetero-phase NFLs, matching semiconducting 2H and metallic 1T′ motifs.8
To shine light on the formation mechanism of such ultrathin nanostructures from their origin, we have monitored the morphological, chemical, structural and optical evolution of the two different synthesis products at different stages of the reaction course. Low magnification TEM inspection showed micrometer scale extended hybrid amine/tungstate(VI) chloride lamellas (Fig. 2a and g), which were spontaneously formed at the beginning of the reaction when primary amines were introduced into the WCl6–ODE dispersion, corroborating the hypothesis depicted in Fig. 1a.14 The presence of organic/inorganic lamellas was also supported by small-angle XRD reported in Fig. S6.†
We found that by treating WCl6 in ODE with the sole OlAm, the resulting lamellar hybrid mesophase could be easily isolated and characterized. Areas with wrinkles and bends were clearly visible, suggesting the formation of open-ended multilayered cylindrical structures (Fig. 2a and b). We noticed that treating WCl6 in ODE with OlAm/OctAm (Fig. 2g and h) also resulted in a lamellar structure, but apparently less resistant toward precipitation/dissolution cycles and electron beam exposure during TEM investigation, which could be still identified, albeit with a less definable morphology. This soft mesophase-template was formed by spontaneous organization of long-chain aliphatic amines coordinating with the inorganic precursor, resulting in inorganic–organic complexes, which hierarchically self-assembled into planar or multiwalled tubular sacrificial mesostructures.12,31 The templates acted as a pseudoplanar reaction gallery, where the in situ WS2 nuclei were readily formed, possibly embedded in it, and could further evolve into more extended NFLs.11–13
Upon the injection of the chalcogen precursor, CS2 in OlAm, the system was slowly heated up to 250 °C. In Fig. 2c, d, i and j representative micrographs, recorded from aliquots isolated while the reaction systems were heated above 215 °C, show ultrathin damaged lamellas along with small nanostructures. We hypothesize that, at this stage, the hybrid mesostructures underwent thermal decomposition into thinner single or few lamellae layers (as confirmed by the broadening of the corresponding small-angle XRD pattern, Fig. S6c and d†), in which the nucleation of WS2 nano-building blocks apparently took place. This hypothesis is supported by the absorption spectra (reported in Fig. S7c and d†) evidencing the presence of a peak below 400 nm, typical of ultrasmall structures, which gradually broadens and then flattens with the prolonging of reaction time.32,33
As soon as the systems reached the final annealing temperature of 250 °C, 2D-WS2 NFLs were completely formed and released into solution. Nanocrystal release occurred close to the hybrid lamellar precursors, as often captured by TEM imaging (Fig. 2e, f and j, l for OlAm and OlAm/OctAm systems, respectively). The morphology evolution suggested that the reaction carried out in an OlAm/OctAm mixture resulted in the decomposition of the lamellas, when compared to the one in sole OlAm, since the nanocrystal release took place already at 215 °C (Fig. 2j).
To elucidate the reaction pathways occurring in the synthesis of 2D-WS2 NFLs, and eventually connecting the chemical evolution with morphological features, we measured specific reaction steps relative to selected aliquots taken at different times with NMR spectroscopy. We mimicked the preparation of nanoparticles by using the stoichiometric amount (two equivalents) of OlAm, OctAm or the mixture of OlAm/OctAm with respect to that of CS2 (see Experimental for details) in order to avoid doubtful interpretations connected to the excess of surfactants (amines) and non-coordinating solvents (ODE). Moreover, since no peculiar differences have been observed in terms of reaction products when CS2 was reacted with OctAm and OlAm/OctAm with respect to OlAm, we report the experimental results for those two cases in the ESI (Fig. S8†) and report here the discussion about the system with sole OlAm.
Starting from the analysis of the product coming from the reaction between CS2 and two equivalents of OlAm, we clearly observed that CS2 was completely consumed by the amine as soon as the CS2/OlAm solution was injected into the reaction mixture and aged at 130 °C for 1 hour, and thus converted into a single product, N,N′-dioleylthiourea (OlAm2–TU), hereafter referred to as compound 1. Compound 1, characterized by its 1H NMR signals, when compared with the spectra of pure OlAm (Fig. 3a), produced two new broad resonances between 3.2–3.7 ppm and 5.7–6.5 ppm in a 2 to 1 integration ratio (Fig. 3b).
The former peak corresponds to methylene moieties alpha to nitrogen (–CH2–N), while the latter corresponds to a proton not bound to carbon, and is thus attributed to a NH amide proton. This was the consequence of two successive nucleophilic attacks of two amine units to CS2 with subsequent formation of symmetrical thiourea species, as corroborated by the chemical shift of 182.5 ppm (Fig. S9a†) of the quaternary carbon.34,35 A remarkable shortening of proton longitudinal relaxation times (T1) of –CH2–N (0.71 s), when compared with pure OLAM (2.50 s), reflected the molecular weight increase due to amine dimerization, upon reaction with CS2, with the formation of thiourea derivatives.
When WCl6 was included in our experimental reference model (WCl6/CS2/OlAm = 0.25:4:8 molar ratio) under the same experimental conditions (stirred for 1 h at 130 °C under N2), the thiourea species were once again detected at 3.39 ppm and 5.67 ppm (Fig. 3c). The relaxation parameter (T1) of OlAm2–TU did not change in the absence and in the presence of WCl6 (T1 = 0.71 s) indicating that no metal complexation took place for these species. An oleylamine hydrochloride salt like compound OlAm·HCl, see Fig. S10a and b†, referred to as compound 2 was also detected as the consequence of the presence of WCl6, the amount of which depended on the amount of WCl6 used during the reaction (Fig. S10b and c†). The experimental relaxation time of –CH2–N protons of OlAm·HCl was shorter (0.31 s) with respect to pure OlAm·HCl salt (0.55 s), evidencing the complexation of the species to the metal sites. we hypothesized that the complexation of OlAm with WCl6, necessary for the dissolution of the metal precursor, which eventually induces a partial or complete substitution of halogens with the amine moiety, results in Cl− ions being coordinated to the protonated oleyl ammonium derivative (Scheme S1†). Increasing the temperature of our experimental reference model led to the formation of a new product, i.e. N,N′-dioleylcarbamimidothioic acid, compound 3 or simply (OlAm)2–thiol, having new methylene protons at 3.59 ppm, a remarkably deshielded proton at 7.76 ppm (Fig. 3d), not bound to carbon, and a quaternary carbon at 155.9 ppm (Fig. S9b†). Therefore, we hypothesized a tautomerization process leading to the formation of a SH group (7.76 ppm) and a quaternary imine carbon (155.9 ppm).36–39 The above results made easier the identification of reaction products in the mixtures containing the amine excess with respect to CS2 and the metal, as precisely adopted for nanocrystal synthesis in this work (Fig. 3e and f) and reported more in detail in Fig. S11.† In particular, these samples showed the signals of the thiourea species (–CH2–N at about 3.3 ppm and NH at 5.8 ppm), which were present since the first stage of the reaction (aged at 130 °C for 1 h, see Experimental details, Fig. S11a†) or kept at the target temperature (250 °C) for very short times (up to 10 min, Fig. S11b and c†). Prolonged heating for the whole synthesis (1 or 2 h at 250 °C, Fig. S11d and e†) in the nanoparticle systems caused the formation of both the thiourea species and its tautomeric thiolic form. It is worth underlining that NMR investigation on the CS2/OlAm sample kept at 250 °C for 2 hours showed the presence of 1 (OlAm2–TU) as the only chemical compound present in this step of synthesis (Fig. S11f†).
Our investigation brought us to the conclusive chemical path drawn and summarized in the sketch below (Scheme 1). In general, the reaction between an excess of primary amines with CS2 generated thiourea species by releasing H2S,26 which could react with WCl6OlAmx,40 already at low temperature (∼130 °C), to generate small initial nano-nuclei, detected in UV-vis spectra reported below (Fig. 4f–j, S7c and d†) and embedded in the organic/inorganic lamellar precursor. With the proceeding of the reaction those WS2-building blocks further evolved into the final corresponding 2D-WS2 NFLs. What reported in Scheme 1 can be extended to other primary aliphatic amines, for that remains valid also for OlAm/OctAm as reported in the ESI.†
To validate this hypothesis, in Scheme 1 we report the structural (XRD, Fig. 4a–e), optical (UV-vis, Fig. 4f–j) and spectroscopic (FTIR, Fig. 4k–o) evolution sequences recorded from reaction intermediates obtained from aliquots taken at scheduled time/temperature intervals, which directed the formation of both the breeds of NFLs. We have identified some representative reaction steps that are described below, with the complete measurement picture shown in the ESI.†
Wide angle XRD patterns in Fig. 4a–e, S6a and b† clearly showed the progressive growth of 2D crystalline WS2 flakes, with the appearance of unambiguous diffraction features starting from 250 °C or 215 °C annealing temperature for the NFL generated in the sole OlAm or in the OlAm/OctAm mixture, respectively. In this regard, we deduce that in the case of the OlAm/OctAm mixture the formation of the characteristic patterns (structural or optical) for 2D-WS2 is clearly anticipated when compared with the synthesis conducted in sole OlAm. What said becomes evident especially in plots recorded at 215 °C (Fig. 4c, h and m), where the black curves refer to the OlAm/OctAm mixture and already show the structural and optical profiles characteristic of the final product.
The whole process started with the previous rearrangements of nanoscale structures, as evidenced by the evolution of the small angle XRD patterns. In particular, the bottom curves in Fig. S6c and d† featured several equally spaced (in reciprocal space units) sharp peaks indicating the presence of extended multilayered structures mainly formed by inorganic tungsten layers and spaced by the organic ligands. The OctAm attenuates the rigid and bulky carbon chain of OlAm in the hybrid soft templates, resulting in the reduction of the spacing between the inorganic tungsten layers and the organic ligands10 that is 4.25 nm in the case of sole OlAm and 3.92 nm in OlAm/OctAm (Fig. S6c and d†). The injection of the chalcogen precursor (CS2) readily caused peak broadening and shifting, indicating a structural rearrangement leading to smaller (few layers) structures with smaller stacking periodicity (on average).
A complex evolution occurred during annealing in the range 160 °C–250 °C, and multilayers were still present with different though well-defined periodicities (equally spaced diffraction peaks), depending on the OctAm presence in the mixture. At 215 °C (when wide angle XRD indicates the onset of WS2 crystallization) the nanoscale structural evolution is again very similar with and without OctAm. The second step involves the formation of few layer intermediate structures with 3 nm stacking periodicity; a subsequent splitting is observed, leading to the final 3.4 nm multilayer, which can be related to the WS2 nanocrystals common to both mixtures, featuring wide angle XRD patterns in the top panels of Fig. S6a and b,† and a further multilayered structure which was again related to the organic moiety OlAm/OctAm. The latter disappeared with increasing annealing time, at the last stage of the reaction (the three topmost panels in Fig. S6c and d†).
Following the UV-vis spectra at the selected stages (Fig. 4f–j), from the WCl6 dissolution in OlAm (red curves) or in OlAm/OctAm mixture (black curves) to the reaction completion, we found that the characteristic optical spectra associated with 2D-WS2 NFLs were evident and anticipated at 215 °C for the OlAm/OctAm (Fig. 4h), whereas they were detectable only at 250 °C for the sole OlAm (Fig. 4i), in accordance with what was observed from XRD spectra. The shoulder found at 388 nm for both OlAm and OlAm/OctAm systems did not derive from any CS2–amine species or tungsten–amine derivative as observed by following the whole heating series recorded (Fig. S7a and b†). A reasonable interpretation is that such a peak was connected to the formation, at the early stages of the reaction course, of WS2 nano-nuclei with lateral dimensions below 2 nm (ref. 32, 33 and 41) as observed in similar systems42–44 and also confirmed by the optical feature of the crude aliquots (Fig. S7c and d†). We keep this optical feature as an indirect indication of WS2 small nuclei present in solution.
The evolution of the Fourier transform infrared (FTIR) spectra recorded from the same aliquots, corresponding to the flocculated products (see Experimental) for the two series, is reported in Fig. 4k–o. The complete FTIR evolution for both the procedures is reported in Fig. S12.† In a general view, the evolution of the FTIR spectra suggested the presence of oleylammonium chloride (based on the broad and intense –NH3+ stretching at 3100–2000 cm−1 and the intense peak at 1576 cm−1 ascribed to the symmetric bending/scissoring of –NH3+, Fig. S12a†) and oleylamine–thiourea (indicated by the broad but intense peak at 660–602 cm−1 ascribable to the symmetric stretching of CS for the “free ligand” and interaction vibrations between –CS and C–N– stretchings, respectively) from the early stages of the reaction.45,46 The signal ascribed to oleylamine–thiourea disappeared in flocculated samples at temperatures higher than 250 °C (Fig. 4m and n) when the reaction was performed in sole OlAm. Contrarily, in the OlAm/OctAm mixture, they were already absent at 215 °C (Fig. 4l–m), indicating that, in this latter case, the thermo-chemical decomposition of precursors was anticipated (as also supported by the thermogravimetric analysis (DSC-TGA) reported in Fig. S13†). Thus, the proceeding of the reaction caused a partial conversion of thiourea, while the signal of the long-chain amine persisted in the purified final product 2D-WS2 nanostructures, suggesting an oleylamine based residual organic capping. Overall, considering that in both the systems the NMR data did not evidence differences in the chemical pathway involved in the generation of colloidal NFLs, we could safely conclude that the growth of colloidal 2D-WS2-NFLs resulted anticipated in the case of OlAm/OctAm when compared to the only OlAm environment, likely because of the shorter chain length of OctAm, which eventually determined the larger lateral dimension of the as-obtained NFLs in analogy to what has been observed in other systems.25,47,48
In a typical preparation of 2D-WS2 nanoflakes with a lateral dimension of <5 nm, 100 mg (0.25 mmol) of WCl6, 1 mL (3.1 mmol) of degassed ODE and 1 mL (3 mmol) of degassed OlAm were loaded into a three-neck flask under a N2 atmosphere in a glovebox, and then allowed to mix under vigorous stirring at room temperature until the initially dark suspension rapidly converted into an optically clear yellow/reddish solution. The system was degassed (20 mTor) for 60 min at 130 °C under vigorous stirring until a solution of 60 μL (1 mmol) of CS2 in 2.5 mL (∼7.6 mmol) of degassed OlAm was added to the mixture. The resultant mixture was aged at 130 °C for 1 h, and then slowly heated to ∼250 °C under N2 flow at a ramp rate of ∼5 °C min−1 and kept at this temperature for 2 h.
To grow 2D-WS2 nanoflakes with a lateral dimension of around ∼25–30 nm, 1 mL (6 mmol) of OctAm was added into the mixture described above, without any other variation in the procedure.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9na00279k |
‡ Current address Institute of Advanced Materials (INAM) Universitat Jaume I 12006 Castelló, Spain. |
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