Shulai Liu*ab,
Bokai Yua,
Zegao Wangde,
Jie Hua,
Mingwen Fua,
Yong Wangf,
Jianhua Liua,
Zheng Guoc,
Xuebing Xucf and
Yuting Ding*ab
aDepartment of Food Science, Ocean College, Zhejiang University of Technology, Hangzhou 310014, China. E-mail: slliu@zjut.edu.cn; dingyt@zjut.edu.cn; Fax: +86-571-88320237; Tel: +86-571-88320237
bInstitute of Ocean Research, Zhejiang University of Technology, Hangzhou 310032, China
cDepartment of Engineering, Faculty of Science and Technology, Aarhus University, 8000 Aarhus C, Denmark
dCollege of Materials Science and Engineering, Sichuan University, Chengdu 610065, China
eInterdisciplinary Nanoscience Center, Aarhus University, 8000 Aarhus C, Denmark
fWilmar (Shanghai) Biotechnology Research & Development Center Co. Ltd, Area A, Shanghai 200137, China
First published on 2nd July 2019
Supported ruthenium (Ru) has the capacity to catalyze the conjugation of double bonds in linoleic acid (LA) into conjugated linoleic acids (CLAs). It has been reported that CLAs have shown a lot of benefits to human health. To enhance the selectivity of cottonseed oil (CSO) to CLAs, various Ru catalysts supported by multiwalled carbon nanotubes (Ru/MWCNTs) were prepared using a microwave-heated ethylene glycol method. All catalysts were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and inductively coupled plasma optical emission spectrometry (ICP-OES). The catalytic efficiency/selectivity of Ru/MWCNTs and two commercially available Ru catalysts (Ru/C and Ru/Al2O3) were investigated in a solvent-free system by catalyzing the isomerization of CSO. TEM analysis showed that Ru nanoparticles with average sizes of 1.0 nm to 1.8 nm were uniformly dispersed on the surface of the supports. Among the as-synthesized Ru/MWCNTs, catalyst S1 (diameter < 8 nm, length 0.5–2 μm) and catalyst S4 (diameter < 8 nm, length 10–30 μm) exhibit excellent catalytic performance for isomerization of CSO with high yield of total CLA (15.91% and 11.56%, respectively) and high turnover frequency (TOF) of 10.39 and 11.38 h−1, which is much better than two typical commercial Ru catalysts (Ru/Al2O3 and Ru/C). It has been revealed that the average particle size and chemical state of Ru on the surface of MWCNTs have influence on the activity and selectivity of the isomerization reaction.
The main industrial approach to obtaining CLAs is converting LA and their alkyl esters into CLAs by using an alkaline catalyst.14–16 However, this isomerization process requires a great amount of reagents (alkali bases and solvents (e.g. DMSO)), therefore, lacks of ecological efficiency. Moreover, it is impossible to obtain the triglyceride form CLAs directly, and it has been reported that the fatty acids in triglyceride form are easily absorbed in intestine than fatty acid or ethyl ester.17,18
It is found that heterogeneous metal catalysts can facilitate the hydrogenation of double bond as well as catalyze the isomerization and double bond conjugation.15,16,19 Compared with alkaline catalyzed isomerization, heterogeneous metal catalyzed isomerization has a variety of advantages. The process of the heterogeneous metal catalyst based isomerization does not result in a cleavage of ester bond, and the CLA-rich triglycerides can be obtained directly.20 Besides, the reaction can be carried out under a solvent-free system which can avoid the use of extra reagents.21 Furthermore, these solid metal-catalysts can be easily separated from the isomerized oil to be reused, and the recycling of the catalysts can thus makes a reduction of cost.
So far a lot of metal catalysts have shown the potential to conjugate the unsaturated fatty acid. Among these catalysts, ruthenium based catalysts display a remarkable performance in the conjugation of LA.21–24 Besides, the nature of the supports is another important factor which affects the catalytic performance of metal catalysts. As reported in the literatures, a variety of materials (such as activated carbon, alumina and zeolite) have been used as supports for loading metals for LA isomerization to synthesize CLA.22,25–27 Most of the works in the literatures use LA and its esters as substrates, which can not obtain CLA-rich triglycerides by one step. Moreover, low selectivity of CLA is another drawback.
Above all, it's meaningful for industrial production of CLA to synthesize a better catalyst with high catalytic activity and high selectivity of bioactive CLA forms. Since the tubular carbon structures was first time observed by Iijima in 1991,28 carbon nanotubes (CNTs) have been extensively studied. CNTs exhibited many excellent properties as a support in catalysis in many literatures, such as low corrosion, resistance to acid or alkali, high thermal (under inert atmospheres) and mechanical stability, possibility of affecting the activity and selectivity by tuning the specific metal-support interactions and lower cost compared with conventional supports like alumina or silica.29–32 Due to the excellent catalytic performance of CNTs, metal supported on catalysts were widely studied in many literatures.33,34
However, there is few literatures about carbon nanotubes catalysts used for LA isomerization into CLA. In this view, this work investigated the LA isomerization into CLA over ruthenium supported on multi-walled carbon nanotubes (MWCNTs) catalysts (Ru/MWCNTs). The ruthenium chloride hydrate and six MWCNTs with different length and diameter were used as catalyst precursors and supports to synthesize Ru/MWCNTs catalysts respectively. The synthesis of Ru/MWCNTs catalysts was carried out in ethylene glycol (EG) with the assistance of microwave heating. Besides, to better guide the industrial production of CLA, the refined cottonseed oil (CSO which contains about 55% of LA) was selected as the reaction substrate in this work, so that CLA-rich triglycerides can be obtained directly. To compare the catalytic performance with existing commercial catalysts, the synthesized Ru/MWCNTs catalysts were compared with two typically commercial catalysts, which are reported mostly in the literatures, and the results showed that excellent catalytic activity and selectivity in LA conjugation of CSO.
(1) |
YCLA = CLA1 − CLA0 | (2) |
(3) |
(4) |
(5) |
MWCNTs | Diameter (nm) | Length (μm) | Specific surface area (m2 g−1) | –COOH (wt%) |
---|---|---|---|---|
1 | <8 | 0.5–2 | >500 | 3.86 |
2 | 10–20 | 0.5–2 | >200 | 3.86 |
3 | >50 | 0.5–2 | >40 | 3.86 |
4 | <8 | 10–30 | >500 | 3.86 |
5 | 10–20 | 10–30 | >200 | 3.86 |
6 | >50 | 10–30 | >40 | 3.86 |
Transmission electron microscopy (TEM) analysis reveals that the Ru NPs in the Ru/MWCNTs catalysts (Fig. 2) uniformly dispersed on the surface of the supports and have a narrow distribution in average size of 1.0 to 1.8 nm. The particle size distribution are estimated based on 200 particles selected randomly for each catalyst. It is generally agreed that the rate of reduction of the metal precursor determines the size of metal NPs. Due to the high dielectric constant (41.4 at 298 K) and the dielectric loss of ethylene glycol, the rapid heating can occur easily under microwave irradiation. Fast heating rates can accelerate the formation of the metal NPs, and the uniform microwave irradiation provides more homogeneous circumstances for their nucleation growth. Fig. 2 also shows that the average Ru particle sizes of Ru/Al2O3 and Ru/C are 1.4 nm and 1.2 nm, respectively.
Fig. 2 TEM images and crystal size distribution of different Ru/MWCNTs catalysts and two commercial Ru catalysts. |
Fig. 3 shows XRD patterns of raw materials of MWCNTs (a) and Ru/MWCNTs catalysts (b). The raw materials of MWCNTs exhibits 3 peaks at 26.0°, 43.0° and 44.5°, corresponding to the (002), (100), and (101) planes of graphite,39 respectively. Intriguingly, there is no obvious difference between the Fig. 3(a) and (b), which means that the diffraction signals related to the Ru species can not be observed from XRD. This phenomenon confirms that ruthenium has a good deposition on the surface of MWCNTs. Besides, the TEM results show that the average size of Ru NPs is less than 1.8 nm (1.0–1.8 nm). It is generally believed that the XRD diffraction peak broadens with the decrease of the nanoparticle size. Moreover, when the size of Ru crystallites is lower than the limitation of XRD detection, the diffraction peak cannot be observed. The result of XRD is consistent with the TEM results.
X-ray photoelectron spectroscopy (XPS) is generally used to identify the composition and chemical states of the components on the surface of materials.40 In order to observe and analyze the oxidation states and content of ruthenium in the catalysts, the XPS analysis is performed for different Ru/MWCNTs catalysts. It can be obviously seen from Fig. 4 that the dominant composing elements are C, O and Ru for six Ru/MWCNTs catalysts. The two characteristic B.E. peaks at around 483–487 eV and 461–467 eV are contributed to 3p1/2 and 3p3/2, respectively. The C 1s peak is overlapped with Ru 3d peak at around 284 eV. To obtain the information of Ru oxidation states, we have performed the deconvolution of 3p peaks (Fig. 5, calibrated by C 1s) by with 80% Gaussian and 20% Lorentzian fitting. To avoid the interference from carbon substrate the deconvolution of 3d spectra is not performed (Fig. 6).41 For comparison purpose, all peaks are deconvoluted into two components: RuO2(IV) and Ru(0). The detailed analysis results of atomic composition and Ru oxidation state are shown in Table 2. Besides, the signal of Ru 3p of S2 catalyst from Fig. 5(b) is not observed, which might be due to the content of Ru is lower than the limitation of XPS. As shown from Table 2, the atomic ratio of Ru ranges from 0.18% to 0.58%; and the different ruthenium loading of six Ru/MWCNTs catalysts may contribute to the physical properties (diameter and length) of the support are different, which may influence the reduction of ruthenium nanoparticles. Moreover, it can be found that the atomic ratio of ruthenium of S1 catalysts is higher than S2 and S3 catalysts which has the same length (0.5–2μm) but different diameter (S1 < 8 nm, S2 10–20 nm, S3 > 50 nm); and this phenomenon also can be seen in S4, S5, S6 catalysts whose length is 10–30 μm. To obtain the Ru content of different catalysts, the ICP-OES was performed (shown in Table 2). The ICP-OES results show that the ruthenium contents for S1 to S6 catalyst are 2.8%, 1.1%, 2.0%, 1.9%, 1.5%, 1.6% respectively, and Ru/Al2O3 and Ru/C are 4.9% and 4.9% respectively.
Fig. 5 High resolution Ru 3p XPS spectra of Ru/MWCNTs catalysts with analysis of oxidation states and atomic ratio of Ru. |
Catalyst | State | Ru 3p B.E. | Atomic ratio (%) | Ru (wt%) | |||||
---|---|---|---|---|---|---|---|---|---|
3/2 | 1/2 | % | C | O | Na | Ru | |||
S1 | 0 | 463.36 | 485.39 | 49 | 94.56 | 4.89 | 0.19 | 0.35 | 2.8 |
IV | 465.13 | 486.34 | 51 | ||||||
S2 | 0 | — | — | — | 95.32 | 4.53 | 0.15 | — | 1.1 |
IV | — | — | — | ||||||
S3 | 0 | 463.05 | 485.46 | 53 | 95.45 | 4.16 | 0.14 | 0.25 | 2.0 |
IV | 464.89 | 487.96 | 47 | ||||||
S4 | 0 | 463.44 | 485.15 | 51 | 94.96 | 4.69 | 0.12 | 0.23 | 1.9 |
IV | 465.31 | 486.76 | 49 | ||||||
S5 | 0 | 463.26 | 485.63 | 47 | 95.44 | 4.27 | 0.11 | 0.18 | 1.5 |
IV | 465.30 | 487.62 | 53 | ||||||
S6 | 0 | 463.26 | 485.60 | 48 | 95.54 | 4.14 | 0.12 | 0.20 | 1.6 |
IV | 464.97 | 488.00 | 52 | ||||||
Ru/Al2O3 (ref. 21) | 0 | 462.88 | 485.63 | 44 | — | 67.2 | — | 2.2 | 4.9 |
IV | 464.96 | 489.15 | 56 | ||||||
Ru/C21 | 0 | 462.61 | 483.41 | 53 | 96.3 | 8.1 | — | 5.6 | 4.9 |
IV | 464.79 | 485.85 | 47 |
Catalyst | T (°C) | YCLA (%) | XLA (%) | SCLA (%) | Sct (%) | Stt (%) |
---|---|---|---|---|---|---|
a Reaction conditions: substrate load, 1 g of cottonseed oil; reaction time: 8 h; catalyst load, 0.025 g. | ||||||
S1 | 165 | 15.91 | 37.66 | 73.76 | 59.02 | 14.74 |
S2 | 165 | 5.23 | 12.80 | 71.35 | 63.17 | 8.19 |
S3 | 165 | 6.23 | 14.63 | 74.34 | 65.63 | 8.71 |
S4 | 165 | 11.56 | 28.53 | 70.75 | 58.75 | 12.00 |
S5 | 165 | 2.25 | 7.93 | 49.56 | 44.05 | 5.51 |
S6 | 165 | 6.99 | 17.84 | 68.40 | 59.20 | 9.20 |
Ru/Al2O3 | 165 | 1.95 | 5.57 | 61.13 | 52.98 | 8.15 |
Ru/C | 165 | 5.82 | 14.21 | 71.50 | 62.65 | 8.85 |
As seen from Table 3, the conversion of LA in CSO (XLA) of six Ru/MWCNTs catalysts (S1 to S6) ranges from 7.93% to 37.66%; the yield of total CLA (YCLA) of six Ru/MWCNTs ranges from 2.25% to 15.91%. Especially, sample 1 (S1) shows the best catalytic activity both in XLA (37.66%) and YCLA (15.91%); which is much higher than Ru/Al2O3 (XLA 5.57% and YCLA 1.95%) and Ru/C (XLA 14.21% and YCLA 5.82%). The selectivity towards CLA (SCLA) and selectivity towards cis-9, trans-11- and 10-trans, cis-12-CLAs (Sct) of six Ru/MWCNTs are 49.56–74.34% and 44.05–65.63%, respectively. Except S5 (SCLA 49.56% and Sct 44.05%), the selectivity towards CLA and the selectivity towards cis-9, trans-11- and 10-trans, cis-12-CLA of Ru/MWCNTs catalysts are higher than Ru/Al2O3 (SCLA 61.13% and Sct 52.98%). Compared with Ru/C (SCLA 71.50% and Sct 62.65%), there is no significant difference in SCLA and Sct of Ru/MWCNTs (except S5).
The nature of the support materials and the redox states of the metal are known to influence the chemisorptive and affect the catalytic properties of metal catalyst.42 Combine the XPS and the isomerization reaction result, it can be found that the ratio of Ru(0) and Ru(IV) of S1 (Ru(0) 49% and Ru(IV) 51%) and S4 (Ru(0) 51% and Ru(IV) 49%), which have higher YCLA, is more closer to 1:1. It also can be seen from other catalysts including S3 (Ru(0) 53% and Ru(IV) 47%), S5 (Ru(0) 47% and Ru(IV) 53%), S6 (Ru(0) 48% and Ru(IV) 52%), Ru/Al2O3 (Ru(0) 44% and Ru(IV) 56%) and Ru/C (Ru(0) 53% and Ru(IV) 47%) when the ratio of Ru(0) and Ru(IV) is far away from 1:1, the YCLA decreases. And the S3 and Ru/C with same ratio of Ru(0) and Ru(IV) show the similar isomerization result. All the Ru/MWCNTs exhibited better catalytic performance than Ru/C and Ru/Al2O3, this can be contributed to metal-support interaction. As literaures reported,43 the MWCNTs can transfer electron to Ru which can increase the chance of substrate and metal contact to obtain better catalytic activity.
The isomerization process of LA into CLA can be explained by the Horiuti–Polanyi mechanism, which describes hydrogenation and isomerization of olefins. As shown in Fig. 7, there are several steps: (a) linoleic acid is chemisorbed on the Ru surface. (b) A hydrogen atom desorbs from Ru surface formatting a half-hydrogenated intermediate. (c) The formation of a saturated bond or (d) Abstraction of a neighbouring hydrogen leading to the formation of a di-adsorbed complex. (e) The desorption of the geometrical and/or positional isomer. When the adsorbed hydrogen on the Ru surface is high, the hydrogenation of half-hydrogenated intermediate will happen (step (c)). In this work, the catalysts were not preactivated by H2 making the adsorbed hydrogen on the Ru surface is low, making reaction trend to isomerization not hydrogenation. Furthermore, due to the electron-donor property of MWCNTs, there is a metal-support interaction between Ru nanoparticles and MWCNTs, which prevents the re-oxidation of Ru and increases the chance of linoleic acid and Ru contact to obtain better conjugation results.43 This can be used for the explanation of why all the Ru/WMCNTs exhibited better catalytic performance than Ru/C and Ru/Al2O3.
To compare the catalytic properties over different catalysts, the calculation results of the number of moles of ruthenium in catalysts (in 25 mg catalyst), conversion of LA (XLA) and turnover frequency of CLA (TOFCLA) were shown in Table 4. Among the remaining seven catalysts, sorting results by TOFCLA is S4 > S1 > S3 > S5 > S6 > Ru/C > Ru/Al2O3. Besides, the TOFCLA of sample 4 (11.38 h−1) and sample 1 (10.39 h−1) are much higher than two commercial catalysts (Ru/Al2O3 0.72 h−1 and Ru/C 2.14 h−1). In addition to high TOF of S1 and S4 catalysts, XLA of S1 (21.57%) and S4 (16.34%) is also much higher than other catalysts. Compared with other catalysts, the supports of S1 catalyst and S4 catalyst have bigger specific surface area (shown in Table 1). As literatures said, higher specific surface area may supports more active sites which can increase catalytic activity.44–46 Although the TOFCLA of S2 with low ruthenium loading is up to 8.76 h−1, the YCLA and XLA are just 5.23% and 7.33% respectively. Furthermore, if the left several samples were sorting by average size, the order is S4 (1.8 nm) > S1 (1.4 nm) > S3 (1.3 nm) > S5 (1.1 nm) > S6 (1.0 nm), which is well consistent with TOF sort result; and from this result, the size of Ru nanoparticles may influence the TOF of the reaction.
Catalyst | YCLA (%) | nRu (mol) | XLA (%) | TOFCLAa (h−1) |
---|---|---|---|---|
a TOFCLA = mole of total CLA/(moles of surface Ru × reaction times). Moles of surface Ru was calculated. | ||||
S1 | 15.91 | 6.98 × 10−6 | 21.57 | 10.39 |
S2 | 5.23 | 2.72 × 10−6 | 7.33 | 8.76 |
S3 | 6.23 | 5.05 × 10−6 | 8.28 | 5.62 |
S4 | 11.56 | 4.63 × 10−6 | 16.34 | 11.38 |
S5 | 2.25 | 3.64 × 10−6 | 4.54 | 2.81 |
S6 | 6.99 | 1.14 × 10−6 | 10.22 | 2.79 |
Ru/Al2O3 | 1.95 | 1.24 × 10−5 | 3.19 | 0.72 |
Ru/C | 5.82 | 1.24 × 10−5 | 8.14 | 2.14 |
In selectivity aspect (data was shown in Table 3), it is found that high XLA is always with high yield of CLA (YCLA) and high selectivity of trans, trans-CLA (Stt). This is due to the consumption of LA is a second-order reaction and that the rate of consumption of LA depends on the concentration of LA present in the reaction system, and the formation of trans, trans-CLA is governed by thermodynamics.47,48 Though there is no obvious advantage in selectivity of total CLA and cis, trans-CLA compared with two commercial catalysts, what should be noticed is that the two commercial catalysts stay in low XLA while the XLA of S1 and S4 is up to 37.66% and 28.53% respectively. In this work, the oxidation state of Ru (shown in Table 2) doesn't display a significant influence on selectivity of products over isomerization of CSO.
This journal is © The Royal Society of Chemistry 2019 |