Xu Sunab,
Xiu-jie Jia*ab,
Fang-yi Liab,
Jian-feng Liab,
Jian-yong Li*ab,
Chuan-wei Zhangab,
Shuai Chenab,
Jin-feng Cuiab,
Kai-qiang Sunab and
Shan-guo Zhangab
aKey Laboratory of High Efficiency and Clean Mechanical Manufacture (Ministry of Education), School of Mechanical Engineering, Shandong University, Jinan 250061, China. E-mail: xjjia@sdu.edu.cn; ljy@sdu.edu.cn
bNational Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, China
First published on 21st June 2019
Novel starch/fiber composites with open cell structures were proposed through thermo-cavity molding. To overcome the disadvantage of the water sensitivity of the resulting composites, poly-methyltriethoxysilane (PTS) was added as a waterproofing agent. The results showed that the addition of PTS improved the waterproof property of the composites. The composites with 15 g PTS (PTS-15) exhibited an optimal waterproof property. The water contact angle and drop absorption of the PTS-15 composites improved by 59.9% and 223.5%, respectively, compared with the values for those without PTS. Moreover, the addition of PTS could effectively prevent the degradation of the mechanical properties of the composites after water absorption. The rate of tensile property degradation for the PTS-15 composites reached 5.3%, whereas that for the PTS-0 composites totaled 56.6%. The chemical bonds and micro-structure of the composites were investigated to reveal the inherent mechanism of property changes. Fourier transform infrared spectra revealed the formation of new hydrogen bonds between starch and PTS. Hydrophobic groups, including Si–O–Si, Si–C, and Si–OH, were found in the resulting composites, thereby explaining the waterproof property changes. Scanning electron microscopy images showed that the open cell structure of the composites initially became denser and then loosened with the increase in the PTS content, resulting in the initial enhancement and the subsequent weakening of their mechanical properties.
In addition, scholars have focused on the research of starch modification methods, including esterification,12 etherification,13 oxidation,6,14 graft-copolymerization,15 and plasticization.6,16 Zhang17,18 investigated a starch modification method combining oxidation and plasticization. This method can form additional hydrogen bonds between TPOS and the sisal fiber, thereby improving the mechanical properties of the composites but reducing their waterproof property. The effects of citric acid on the properties of glycerol-plasticized thermoplastic starch (GPTPS) were studied by Yu J. G.19 Citric acid can also improve the elongation of GPTPS and ameliorate its water resistance at high relative humidity (RH). However, citric acid decreases the tensile stress. Cova A.20 obtained modified cassava derivatives by modifying the native cassava starch (CS) with octenyl succinic anhydride (OSA). The results showed that OSA modification yielded a more hydrophobic material than native CS. Ma X.21 prepared pea starch-based composites reinforced with citric acid-modified pea starch (CAPS) and citric acid-modified rice starch (CARS) by screw extrusion. The introduction of granular CAPS and CARS improved the storage modulus, glass transition temperature, tensile strength, and water vapor barrier properties of the composites but decreased their thermal stability. The results showed the complex preparation technology, which cannot simultaneously satisfy the mechanical and waterproof properties of the composites.
Starch and fiber, as the main components of starch-based biomass composites, are hydrophilic polymers. Therefore, the waterproof property of starch-based biomass composites is seriously inadequate. Specific methods are necessary to improve this characteristic. Wang22 suggested that the hydrophobic surface with an oligosilazane coating inhibits water absorption, showing potential for application as a waterproof surface coating for electromagnetic wave-transmitting materials. Han Y.23 prepared trays using a starch foam reinforced with an aspen wood fiber. The tray surface was treated with CF4 and SF6 plasma to obtain hydrophobic properties. Lee24 proposed a medical dressing using the polydimethylsiloxane (PDMS) membrane. The non-porous face of the PDMS film provided a natural waterproofing barrier against intrusion by microbes and contaminants. Gong25 indicated that blending an organosilicon hydrophobic agent with cement effectively improved the waterproof performance of a thermal insulation mortar. Lu X.26 observed that the textile treated with VO2@TiO2 and TiO2 multi-scale hybrid particles showed hydrophobicity, self-cleaning properties, and improved durability. Scholars have shown that surface treatment with low-temperature plasma can enhance the waterproof property of the composites but at an extremely high cost of commercialization. Organic silicon and other materials are widely used for waterproofing in the construction industry.
Starch modification can improve the mechanical properties of starch–fiber composites, but it reduces the waterproof property at the same time. Moreover, the preparation of composites by plasma surface treatment is expensive. Meanwhile, the inclusion of additives cannot evidently improve the waterproof property, and the additives are not environment friendly.
Based on these considerations, we prepared waterproof starch-based composites using plasticized and modified starch as the binder and poly-methyltriethoxysilane (PTS) as the waterproofing additive. Starch modification can destroy the internal crystalline structure of starch, thus increasing the number of free branched chains in the crystallization area and resulting in a better combination of starch and fiber. Such a combination can improve the mechanical properties of the starch-based composites. The addition of PTS can result in the formation of hydrophobic chemical bonds, namely, Si–O–Si, Si–C, and C–O–Si between starch and the PTS molecules, and these bonds can prevent the water molecules from passing through. Moreover, organosilicon is a green material that causes zero pollution to the environment.
The main experimental equipment in this paper is shown in Table 1.
Equipment | Specification |
---|---|
Hot-embossing machine with double column thermoforming mold | Custom-made |
Electronic constant temperature water bath | HHS-2 |
Precision by force electric mixer | JJ-1 |
Electric thermostat blast drying oven | DHG |
Graphite bent crystal monochromator | BDX2000 |
Nickel–copper filter radiator | YS20B |
FT-IR spectrometer | TENSOR 37 |
Electronic tensile machine | XLW(L)-PC |
Carton compression testing machine | XYD-15K |
Scanning electron microscope | FEG250 |
Contact angle instrument | XG-CAMB |
Constant humidity testing machine | RHP-800BT |
Starch modification and fiber treatment have been described in Sections 2.2.1 and 2.2.2, respectively. The third step involves slurry mixing. The modified starch and alkali-treated fiber were placed in a blender, and the other fillings were added and mixed for 20 min. Finally, the composite slurry was injected into the cavity-foaming molding machine. The upper and lower molds were closed to shape the slurry. After 10 s, the upper molds were raised to a certain height, leaving the foaming area above the slurry. Azodicarbonamide was used as the foaming agent. After decomposition of the internal foaming agent of the slurry, gas was released at 200 °C towards the foaming area. The foaming area pressure was controlled at 2.5–3.0 MPa by a pressure transducer and gas metering valve, whereas the temperature was maintained from 195 °C to 205 °C by a temperature transducer and a heating plate. The upper and lower mold temperatures were set at 195 °C and 200 °C, respectively. Finally, five groups of new starch-based composites were prepared by thermo-cavity foam molding after 10 min. The group labels were the same as those in Section 2.2.1, that is, PTS-0, PTS-5, PTS-10, PTS-15, and PTS-20.
(1) |
All measurements were conducted on the five samples, and the maximum and minimum values were removed. The three remaining numbers were averaged (Fig. 2).
According to the above two formulas, a stress–strain curve was drawn by calculating the experimental data. The energy absorption efficiency–stress (E–σ) curve was obtained through calculation.
The formula for compressive stress is
(2) |
The formula for strain is
(3) |
According to the above steps, a stress–strain curve was drawn by calculating the experimental data. The energy absorption efficiency–stress curve (E–σ) was obtained through calculation. The energy absorption efficiency formula31 is as follows:
(4) |
The PTS molecules contain main chains consisting of Si–O–Si and side chains composed of organic groups. A layer of non-polar organic groups exists outside the main chain of the PTS molecules, resulting in the compound's good hydrophobicity. In the composite preparation, with the increase in temperature, PTS tightly combined with the –OH group in starch, and such a condition not only prevented the formation of intermolecular hydrogen bonds between starch and the fiber but also formed a hydrophobic film with low surface tension on the surface of starch and the fiber molecules. Water molecules could not penetrate the composite, resulting in excellent waterproof property. With the addition of PTS (PTS-5–PTS-15), the waterproof film on the starch and fiber molecule surfaces became increasingly dense. However, when the mass of PTS reached a certain level (PTS-20), the PTS molecules combined, thereby decreasing the waterproof property. However, the waterproof property was still better than that observed without PTS (PTS-0).
Contact angle refers to the tangent line at the intersection of air, liquid, and solid at the air–liquid interface. This tangent line, which is a measure of wettability, features an angle θ between the liquid and the solid–liquid boundary. The contact angle of water on the composite surface is an important parameter to measure the wettability of water on the composite surface. When θ < 65°, the composite surface is hydrophilic; when θ > 65°, the composite surface exhibits waterproof property. Thus, the waterproof property of the composite surface will improve with the increase in the water contact angle θ.33
Fig. 4 displays the water contact angle of the composites with different masses of PTS within 12 min. The results of contact angle are shown in the upper right corner of each image. The contact angle of the composite without PTS (PTS-0) was obviously less than those of the other composites, which indicated that the addition of PTS can improve the waterproof property of the composites. After 3 min, the contact angle of PTS-0 was less than 65°, which means that it became hydrophilic. However, the contact angles of the other four composites were still more than 65° within 12 min, which proved that the composites with PTS have great hydrophobicity. PTS-15 presented the largest water contact angle, confirming that this composite possessed the best waterproof property (Fig. 3).
Drop absorption time is used to represent the time from the contact between the water droplet and the composite surface to complete absorption by the composite. A longer water drop absorption time indicates improved waterproof property of the composites.34
Table 2 provides the data of the drop absorption time and the differences. The table shows that the addition of PTS extended the drop absorption time. PTS-15 exhibited the longest drop absorption time (3378 ± 50 s), confirming the conclusions in Fig. 3 and 4.
Sample | PTS | Drop absorption time |
---|---|---|
PTS-0 | 0 g | 1044 ± 70 s |
PTS-5 | 5 g | 3088 ± 65 s |
PTS-10 | 10 g | 3166 ± 55 s |
PTS-15 | 15 g | 3378 ± 50 s |
PTS-20 | 20 g | 2774 ± 75 s |
As shown in Fig. 5, with the increase in stress, the energy absorption efficiency of the composites with different masses of PTS rapidly increases and then decreases slowly. The maximum energy absorption efficiency values totaled 23.89% (PTS-0), 24.47% (PTS-5), 24.64% (PTS-10), 25.16% (PTS-15), and 23.15% (PTS-20). The energy absorption efficiencies of the composites differed with the addition of different masses of PTS, confirming that the addition of PTS can affect the cushioning property of the composites. PTS-15 showed the best cushioning property among the composites.
Four groups of samples were prepared, with each group consisting of five samples from PTS-0 to PTS-20. The composites were placed in a test machine at a constant temperature (30 °C) and relative humidity (RH) (65%) for six days (the experimental conditions were the same as those given in Section 2.3.1). The tensile property test was conducted per group every two days. The test results are shown in Fig. 6.
Fig. 6 shows that the rates of change in the tensile properties of PTS-0, PTS-5, PTS-10, PTS-15, and PTS-20 reach 56.6%, 15.9%, 15.6%, 5.3%, and 18.5%, respectively. Fig. 6 also shows that the rate of change in the tensile property of PTS-0 is larger than that of the others and that of PTS-15 is the smallest among the five samples. Thus, the addition of PTS can effectively prevent the degradation of the mechanical properties of the composites after absorbing water.
In the IR spectra of the starch–fiber composites, the absorption peak associated with the stretching oscillation of the O–H (hydroxyl) group is found at approximately 3645–3300 cm−1. The hydrogen-bonding effect changed the stretching vibration frequency of the O–H (hydroxyl) group in the infrared spectrum, including the shift in the absorption peak towards low frequency. Thus, a low wavenumber indicates a strong hydrogen bond.36 Fig. 7 shows that the FT-IR spectra of the slurry in PTS-0 and PTS-15 are in the range of 4000–1500 cm−1. As shown in Fig. 7, the peak value for O–H absorption of the slurry prepared using 0 g PTS is 3398.479 cm−1. The peak value for O–H absorption of the slurry prepared using PTS-15 shifted to a low frequency at 3336.759 cm−1, revealing that new hydrogen bonds were formed between PTS and starch. Other results showed that the formation of hydroxyl functional groups was related to the absorption peak that shifted to a lower wavenumber.37,38 The spectra in Fig. 7 evidently reveal the hydrogen bonds between starch and PTS. The formation of new hydrogen bonds proved the differences in the mechanical properties of the composites.
Fig. 8 shows the molecular model for the combination of PTS and starch through new hydrogen bonds. When glycerin and glycol were added to starch, the starch microstructure changed and the compatibility or homogeneity of the blending composites improved.39
In physics, plasticizers can dissolve the crystal structure of starch granules. Glycerin provides mobility to the plasticizer system, endowing it with the capacity to penetrate and diffuse through the starch granules.40
In chemistry, glycerin and glycol as plasticizers can be efficient in disrupting the chemical bonds holding the starch molecules together. They expose the hydrogen and oxygen atoms in starch to form new hydrogen bonds with PTS, as shown in Fig. 8.
Fig. 9 shows the FTIR spectra of the composites with different masses of PTS in the range of 1500–600 cm−1. Compared with PTS-0, the other composites showed new absorption peaks at 1024.172 and 877.586 cm−1. The vibration frequency table of organic groups indicates that the composites form hydrophobic groups, namely, Si–C, Si–OH, and Si–O–Si, which are observed at 877.586, 900.732, and 1024.172 cm−1,41 respectively, thus explaining the waterproof characteristics of the composites with PTS.
We tested starch with different masses of PTS using X-ray diffraction to explore the relationship between the microscopic mechanism and the mechanical properties of the composites. Starch molecules comprise crystallization and amorphous zones. The size of the crystallization zone can be expressed by crystallinity. The degree of crystallinity, which is the percentage of crystalline regions with respect to the total material, is a valuable parameter to consider because it influences the physical, mechanical, and technological properties of materials.42 When the crystallization zone is small, more free branched chains are present in the starch molecules; these chains can aid in the combination of starch and fiber molecules, thereby leading to better mechanical properties of the composites.
Fig. 10 illustrates the test results. The analysis results showed that the crystallization, peak shape, and position of the five groups were almost consistent. Of note, TPS is an amorphous substance. Fig. 9 shows that the addition of PTS caused no effect on the crystalline structure of starch molecules. In other words, the change in the mechanical properties is independent of the crystalline structure.
Fig. 11 SEM images of the composites with different masses of PTS: (a) PTS-5; (b) PTS-10; (c) PTS-15; (d) PTS-20. |
An open cell microstructure is related to the mechanical properties of composites. The wall of an open cell structure is used as the supporting structure of the composites. Therefore, the supporting structure and the mechanical properties of the composites will only improve under large numbers of open cell structures in the composites and their even distribution.
As shown in Fig. 11, there are four microscopic open cell structure images of the composites with different masses of PTS. The open cell structures become increasingly dense, as shown in Fig. 11(a)–(c). However, the open cell structure becomes larger, as shown in Fig. 11(d). This phenomenon was consistent with the mechanical properties of the composites with different masses of PTS. This phenomenon is attributed to the following reasons: (1) the addition of PTS can combine the starch and fiber to form more hydrogen bonds, thereby increasing the compatibility between the starch and fiber molecules, thus resulting in more uniform distribution; (2) the addition of PTS as a liquid would increase the rheological properties of the starch slurry.43 Thus, the composite flowed more easily in the mold to result in even distribution. However, when PTS was added in a certain amount, the concentration of the starch slurry decreased and the internal structure of the composite was affected; thus, the microstructure deteriorated.
The waterproof property initially increased and then decreased with the increase in PTS. Moreover, the PTS-15 composite exhibited optimal waterproof property, achieving a contact angle of 126.38 and drop absorption time of 3378 ± 50 s, which improved by 59.9% and 223.5%, respectively, compared with those of PTS-0.
The addition of PTS effectively prevented the degradation of the mechanical properties of the composites after water absorption. The rates of change in the tensile properties of PTS-15 and PTS-0 composites reached 5.3% and 56.6%, respectively.
The peak value for O–H absorption of the PTS-15 composites shifted to a low frequency from 3398.479 cm−1 to 3336.759 cm−1, which revealed the formation of new hydrogen bonds in the resulting composites. The Si–O–Si, Si–C, and Si–OH hydrophobic groups were also detected in the FTIR spectra of the composites, thereby explaining the changes in the waterproof properties of the composites. The SEM images show that on increasing the PTS content, the open cell structure of the composites initially becomes dense and then loosens. In addition, the PTS-15 composite exhibited an optimal uniform open cell structure.
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