Yu
Wenlong
,
Chen
Zhe
,
Yu
Shitao
*,
Ding
Junwei
*,
Shan
Yuling
,
Liu
Fusheng
and
Li
Ming
College of Chemical Engineering, Qingdao University of Science and Technology, 53 Zhengzhou Road, Qingdao 266042, Shandong, China. E-mail: yushitaoqust@126.com; djwnsfc@126.com
First published on 1st October 2019
Nanoporous carbon (NPC) derived from waste polyethyleneterephthalate (PET) bottles was prepared by a MgO-templated method and employed as a support for a highly dispersed platinum catalyst. The NPCs and Pt/NPCs catalysts were characterized by BET, SEM, TEM, XRD and ICP-OES. The catalytic performance of the NPC supported Pt catalysts for reductive alkylation of p-aminodiphenylamine (p-ADPA) with methyl isoamyl ketone (MIAK) was investigated. The textural properties of the NPC prepared could be tailored by changing the size of the MgO-template and the MgO/waste PET powder mass ratio. When the pore size was below 14 nm, the catalytic performance of the Pt/NPCs for the reductive alkylation could be improved with increasing the pore size of the NPCs. Profiting from the higher mechanical strength and the ideal pore structure, Pt/O@NPC50(1/1)–PTA had excellent reusability, which could maintain 98% conversion of p-ADPA after reused 10 times.
It is well known that the support of heterogeneous catalyst has a great influence on the adsorption and diffusion of reactants, as well as the accessibility of reactants with the active sites, especially for the reactants with relatively larger molecule size.16–22 However, most commonly used support for reductive alkylation catalysts was conventional activated carbon.14,15,23 Unfortunately, limited by raw material and activation method, the narrow pore structures of the conventional activated carbon are not conducive to the diffusion of the reactants with relatively larger molecule size.
In recent carbon science, nanoporous carbon preparation processes have been proposed, using template method to control pore structure, instead of any activation process.24 Nanoporous carbons have attracted more and more attention in the fields of adsorption,25,26 energy storage27 and catalysis20 owing to their adjustable pore structures. A hard-template method is generally used for the preparation of nanoporous carbons, with easily adjustability of their nanostructure by varying the template nano size and proportion. Typically, MgO-templated nanoporous carbon has achieved the commercial application on account of its advantages, such as the reusability of MgO and convenience for dissolving MgO using a diluted acidic solution under more mild conditions.28–32 Furthermore, the MgO-templated nanoporous with interconnected short-range pore structure can effectively reduce the molecular diffusion resistance.33–35
Polyethyleneterephthalate (PET) is one of the most common synthetic polymers widely used in industry and our daily life. However, its excessive use has also caused a grave environmental problem of countless PET wastes.36,37 For several years, incineration and landfill have been the common ways for the treatment of PET residues. However, above-mentioned processes may also cause new environmental problems such as uncontrollable release of heat and volatile compounds. Interestingly, the properties of the PET wastes, for instance, thermoplasticity and relatively high percentage of carbon, make PET an excellent candidate used as a promising precursor in the preparation of hard-templated nanoporous carbons.38–41
In this study, nanoporous carbons (NPCs) with various pore structures were prepared using MgO particles as nano-templates and PET powders derived from waste PET bottles as carbon precursor. Innovatively using PET-based NPCs as supports, highly dispersed Pt/NPC catalysts with very small platinum particles were prepared. The structure–property relationships of NPCs supported Pt catalysts were investigated, and the catalytic performance of Pt/NPCs for the reductive alkylation of p-ADPA with MIAK to N-(1,4-dimethylamyl)-N′-phenyl-p-phenylenediamine (antioxidant 7PPD) were evaluated.
An extremely convenient procedure for preparation of the NPC with a MgO/PET ratio of 1/1 is described as follows. Waste PET powder (10 g) and nano-MgO (10 g) were mixed mechanically in an agate mortar (powder mixing). The mixtures were pyrolyzed in an electric tubular atmosphere furnace at 850 °C for 2 h, in a flow of high purity N2. Heating rate to 850 °C was 3 °C min−1 and flowing rate of N2 was 20 mL min−1. MgO was dissolved out using 10 wt% H2SO4 aqueous solution (40 mL H2SO4 aqueous solution/g MgO) from carbon–MgO mixtures at 50 °C for 5 h. The mixtures were repeatedly dissolved 3 times until the filtrate did not contain Mg2+. Subsequently, the residual solid was washed thoroughly with deionized water until the filtrate was neutral. The NPCs, dried at 120 °C for 12 h, were denoted as NPC15, NPC50 and NPC100, where 15, 50 and 100 refer to the nano-size of the MgO used, 1/3, 1/1, and 3/1 refer to the MgO/PET mass ratio. As a comparison, polyvinyl alcohol (PVA) was also used as carbon precursor. The NPC with a MgO/PVA mass ratio of 1/1 was prepared via the same powder mixing-carbonization method. The PVA-based nanoporous carbon obtained was named as PVA-NPC as a distinction. More than 4 g of each nanoporous carbon was prepared for the subsequent preparation of the supported Pt catalyst.
Pt/NPCs with a calculated Pt content of 3.0 wt% were prepared via the dry impregnation technique combined with the strong electrostatic adsorption. H2PtCl6 and [Pt(NH3)4]Cl2 purchased from Sino-Platinum Metals Corp. Ltd. (Kunming, China) were used as anionic (CPA) and cationic (PTA) platinum precursors, respectively. In a typical synthesis, a volume of Pt precursor aqueous solution measured beforehand with desired mass of CPA or PTA was added using a microinjector on the NPCs until it was just wet.
To achieve 3 wt% of Pt with the NPC–CPA pair, 0.158 g of H2PtCl6·6H2O were dissolved in 2.2 mL deionized water, and the initial pH was adjusted to 2 with dilute HNO3; this H2PtCl6 solution was slowly dropped on 2 g of non-oxidized NPC using a 50 μL microinjector. In the case of the O&NPC–PTA pair, and for a similar 3 wt% Pt/O&NPC, the Pt precursor solution was prepared by dissolving 0.103 g [Pt(NH3)4]Cl2 in 2.2 mL deionized water; the pH was adjusted to 12 with ammonia. Subsequently, 2 g of O&NPC was mixed with the PTA chloride solution by adding the latter 50 μL at a time to the O&NPC until it was just wet. For the sake of comparison, 3 wt% Pt/NPC with the non-oxidized NPC–PTA pair was prepared following the same method as that used for the O&NPC–PTA pair described above. All the samples were then dried in a flow of high purity N2 at room temperature for 24 h, and reduced at 200 °C in high purity H2 flow for 2 h. The flowing rate of N2 and H2 were 20 mL min−1 and 50 mL min−1, respectively. The reagents used in the preparation process, such as H2SO4, HNO3 and PVA were purchased from Aladdin Biochemical Technology Co., Ltd. (Shanghai, China) and the gases were provided by Deyi Gas Co., Ltd. (Yantai, China).
The catalysts obtained were labeled using the carbon support name and the Pt precursor name. For instance, Pt/O@NPC50(1/1)–PTA was prepared with the oxidized NPC–PTA pair, while NPC50(1/1) represents the carbon support prepared with 1/1 mass ratio of 50 nm MgO to the waste PET powder.
The conversion and conversion rate of p-ADPA, the selectivity of the product (7PPD) can be calculated using the following equations respectively:
Samples | MgO size/nm | MgO/PET (PVA) mass ratio | S BET/m2 g−1 | S Micro a/m2 g−1 | V Total/cm3 g−1 | V Micro a/cm3 g−1 | D de b/nm |
---|---|---|---|---|---|---|---|
a Calculated by t-plot method. b The peak pore size in the pore distribution calculated by BJH desorption method. | |||||||
NPC15(1/1) | 15 | 1/1 | 733 | 104 | 0.61 | 0.03 | 3.8 |
NPC50(1/3) | 50 | 1/3 | 407 | 93 | 0.99 | 0.09 | 14.0 |
NPC50(1/1) | 50 | 1/1 | 452 | 97 | 1.02 | 0.14 | 13.6 |
NPC50(3/1) | 50 | 3/1 | 481 | 112 | 1.07 | 0.17 | 13.8 |
NPC100(1/1) | 100 | 1/1 | 205 | 76 | 0.79 | 0.10 | 22.8 |
PVA-NPC50(1/1) | 50 | 1/1 | 413 | 101 | 0.97 | 0.11 | 15.4 |
The surface morphology and microstructure of various NPC samples was investigated by means of SEM. As shown in Fig. 2a–e, the NPCs prepared exhibit 3D foam-like structure with quite a number of macropores and mesopores when the waste PET was used as carbon precursor. At the same MgO/PET mass ratio, larger pores could form on the NPCs prepared when bigger sized nano-MgO templates (Fig. 2a–c) were used. The high magnification SEM images (Fig. 2d and e) clearly show that the carbon wall presents sheet nanostructure, and huge amounts of micropore and mesoporous scale fissures in the carbon layers. The 3D foam-like structure with nanoporous fissures and flake-like carbon walls looking thick and strong, had interconnected channels, which is favorable for the highly efficient diffusion of the reactant molecules. By contrast, the PVA-NPC50(1/1) prepared using PVA powders as carbon precursors also shows hierarchically porous nanostructure with thinner carbon walls compared with the PET-based NPCs from Fig. 2f.
Fig. 2 SEM images of NPC samples ((a) NPC15(1/1); (b) NPC50(1/1); (c) NPC100(1/1); (d and e) the interior of the NPC50(1/1) with high magnification; (f) PVA-NPC50(1/1)). |
The XRD characterization results of NPC50(1/1) and PVA-NPC50(1/1) are presented in Fig. 3. It was observed that both the PET-based and PVA-based NPCs had no sharp characteristic diffraction peaks (broad peaks at 2θ = 25° attributed to the amorphous carbon), which indicates that the NPCs derived from the two different carbon precursors at 850 °C both had negligible graphitization.
The TEM images of the Pt catalysts supported on various NPCs (given in Fig. 4) show that, in all Pt/NPC catalysts synthesized by the SEA method, whether using the NPC–CPA pair or the O&NPC–PTA pair, the platinum nanoparticles (1 to 2 nm) are highly dispersed and present an extremely low degree of agglomeration (Fig. 4a–f and i). These results indicate that the dispersion state of platinum nanoparticles is significantly affected by the matching relationship between the surface chemical properties of carbon supports and the platinum precursors, instead of the structural properties of the carbon materials. The strong interaction between the carbon support and platinum precursor could effectively improve the dispersion of Pt nanoparticles. By contrast, the carbon supported platinum catalysts synthesized with the NPC–PTA pair (Fig. 4g, h and j) present large platinum particles from 5 to 20 nm with obvious nanoparticles aggregation.
Catalyst | p-ADPA conversion/% | Selectivity/% | ||
---|---|---|---|---|
7PPD | Imine | Others | ||
a Reaction conditions: p-ADPA = 50 g, MIAK = 120 g, catalyst = 0.5 g, T = 80 °C, P = 2.5 MPa (pure H2), reaction time = 3 h, stirring speed = 750 rpm. | ||||
Pt/NPC15(1/1)–CPA | 85.2 | 89.3 | 10.2 | 0.5 |
Pt/O@NPC15(1/1)–PTA | 87.8 | 90.9 | 8.5 | 0.6 |
Pt/NPC50(1/1)–CPA | 96.5 | 96.5 | 3.3 | 0.2 |
Pt/O@NPC50(1/1)–PTA | 96.8 | 97.3 | 2.4 | 0.3 |
Pt/NPC100(1/1)–CPA | 99.0 | 98.4 | 1.6 | — |
Pt/O@NPC100(1/1)–PTA | 99.2 | 99.0 | 0.9 | 0.1 |
Pt/O@PVA-NPC50(1/1)–PTA | 97.2 | 96.8 | 3.0 | 0.2 |
The reusability of the catalyst for reductive alkylation reactions of p-ADPA with MIAK was tested using the same conditions as before. Fig. 5 shows that the p-ADPA conversion remained above 98% after the Pt/O@NPC50(1/1)–PTA and Pt/O@NPC100(1/1)–PTA reused 10 times, respectively. However, the p-ADPA conversion was reduced to 91% over Pt/O@NPC15(1/1)–PTA reused 10 times, which indicates that the narrow pore structure of the NPC surely inhibits the performance of the Pt/NPC. It is noteworthy that, compared with the Pt/O@NPC50(1/1)–PTA, an obvious decrease of the p-ADPA conversion was obtained with the increase of the Pt/O@PVA-NPC50(1/1)–PTA reused times.
As show in Table 3, the BET specific surface area and pore volume of the Pt/O@NPC50(1/1)–PTA decreased slightly after 10 times of reuse. In our previous work,43 one of the main reasons for the deactivation of traditional activated carbon supported Pt catalyst in reductive alkylation is the blockage of pores and covering of active centers by organic matter. These organics adsorbing on the catalyst mainly contain the product and its derivatives generating by side reactions. The deactivated catalyst usually shows a significant decrease both in the microporous specific surface area and mesoporous specific surface area. However, the Pt/O@PVA-NPC50(1/1)–PTA reused 10 times showed some abnormal information, such as a significant decrease of the BET specific surface area with a slight increase of the micropore specific surface area. In order to explain this anomaly, the verification experiments were carried out with the same conditions as the catalyst stability experiments, except for the absence of the p-ADPA. It is evident from Table 3 that the used Pt/O@PVA-NPC50(1/1)–PTA-V after the verification experiment had the same changes as the stability experiment, which could indicate that the blockage of the pores by various reaction species should not be the real reason for the significant decrease of the mesoporous specific surface area. Considering the SEM characterization of the used catalysts, it can be concluded that the breakage and collapse of the carbon walls in the PVA-based NPC led to a sharp decrease of the mesopores.
Catalyst samples | S BET/m2 g−1 | S Micro a/m2 g−1 | V Total/cm3 g−1 |
---|---|---|---|
a Verification experiments conditions: MIAK = 120 g, catalyst = 0.5 g, T = 100 °C, P = 3.0 MPa (pure H2), stirring speed = 750 rpm. | |||
Fresh Pt/O@NPC50(1/1)–PTA | 421 | 86 | 0.98 |
Fresh Pt/O@PVA-NPC50(1/1)–PTA | 394 | 95 | 0.94 |
Used Pt/O@NPC50(1/1)–PTA | 398 | 77 | 0.93 |
Used Pt/O@PVA-NPC50(1/1)–PTA | 258 | 102 | 0.63 |
Pt/O@NPC50(1/1)–PTA-Va | 409 | 84 | 0.97 |
Pt/O@PVA-NPC50(1/1)–PTA-Va | 270 | 105 | 0.68 |
As listed in Table 4, the N content of both used catalysts (used Pt/O@NPC50(1/1)–PTA and used Pt/O@PVA-NPC50(1/1)–PTA) was about 0.5%, which probably caused by a small amount of 7PPD deposition. Just slight Pt loss was observed in the used Pt/O@NPC50(1/1)–PTA, which won't observably inhibit the catalytic performance. However, the Pt content of the Pt/O@PVA-NPC50(1/1)–PTA reused in stability and verification experiments decreased obviously, which might be brought about by the filtration loss caused by the crush of the PVA-based NPCs. Corresponding, the average particle sizes of used catalysts had a similar trend, which also verified the SEM characterization results.
Catalyst samples | Pt content/% | N content/% | Average particle size/μm |
---|---|---|---|
a Verification experiments conditions: MIAK = 120 g, catalyst = 0.5 g, T = 100 °C, P = 3.0 MPa (pure H2), stirring speed = 750 rpm. | |||
Fresh Pt/O@NPC50(1/1)–PTA | 2.91 | — | 40 |
Fresh Pt/O@PVA-NPC50(1/1)–PTA | 2.93 | — | 44 |
Used Pt/O@NPC50(1/1)–PTA | 2.82 | 0.51 | 37 |
Used Pt/O@PVA-NPC50(1/1)–PTA | 2.22 | 0.48 | 28 |
Pt/O@NPC50(1/1)–PTA-Va | 2.86 | — | 38 |
Pt/O@PVA-NPC50(1/1)–PTA-Va | 2.13 | — | 30 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra04976b |
This journal is © The Royal Society of Chemistry 2019 |