I. M. Davletbaevaa,
S. E. Dulmaev*a,
O. O. Sazonov*a,
A. V. Klinova,
R. S. Davletbaevb and
A. M. Gumerova
aKazan National Research Technological University, 68 Karl Marx Str., Kazan, Republic of Tatarstan 420015, Russian Federation. E-mail: davletbaeva09@mail.ru; impsble@gmail.com; sazonov.oleg2010@gmail.com
bKazan National Research Technical University named after A.N.Tupolev – KAI, 10 Karl Marx Str., Kazan, Republic of Tatarstan 420111, Russian Federation
First published on 29th July 2019
The hyperbranched polymers have drawn intensive attention in the design of macromolecules and functional materials because of their unique physical and chemical properties resulting from the branched architecture and the high number of functional groups. In the present study, by means of light scattering, viscosimetry, thermomechanical analysis, tensile stress–strain, mechanical loss tangent and water vapor permeability measurements, we demonstrate the hierarchical macromolecular organization of organoboron polyurethanes synthesized using sterically hindered amino ethers (AEBA) of boric acid. It is shown that the water vapor permeability of polyurethanes obtained on the basis of sterically hindered aminoethers of boric acid is due to the peculiarities of the chemical structure of AEBA, which can exhibit an ionomeric nature and the presence of steric hindrances created in the hyperbranched structure of AEBA, which can lead to an increase in free volume in such polyurethanes.
According to the literature,1–5 water absorption and mass transfer through PU membranes are highly dependent on the content and molecular weight of PEG. The diffusion coefficient and sorption of PU elastomers were found by Bharadwaj et al.2 to decrease with an increase in the chain length of PEG. By using PEG with a molecular weight of 600, 1000 and 1540, Chen et al.3 obtained the opposite results showing that as the molecular weight of PEG increases, water absorption and the number of pathways through the film for water also tend to increase. Hayashi et al.4 prepared PUs with different molecular weight polyols and showed that the water vapor permeability of the PU membranes depends upon the ethylene oxide concentration. The effects of the block length of PEG on membrane mass transfer through PU materials were investigated by Hu and Mondal.5 They prepared hydrophilic PUs and their results showed that sorption and water vapor permeability of the materials increased linearly with increasing PEG block length and temperature.
A series of thermosensitive PU films for high temperature applications were synthesized by Morel et al.6 and it was found that the water vapor permeability is related to the crystallization of the soft segments. Hsieh et al.7 noticed that the permeability of a PU membrane decreases with the crystallinity of soft segments, as vapor is transferred only through amorphous regions. Since the properties of segmented PUs are defined by the presence of their amorphous or crystalline structure, the mobility of the soft segments increases and promotes the moisture diffusion.8–14
Summarizing the results of the researchers described above, a common feature that determines the efficiency of vapor permeability of segmented PUs is the existence of free volume. The increase in free volume leads to an increase in the vapor permeability of PU membranes. At the same time, the possibilities for increasing the free volume of polymeric materials are associated with polymers obtained on the basis of hyperbranched structures.
Since Flory's theoretical report,15 hyperbranched polymers (HBPs) have been emerging at the cutting edge of polymer chemistry and material science as catalysts,16–23 advanced materials,24–33 as well as for biomedical purposes.34–39 Being the class of polymers with irregular topological structure, HBPs consist of randomly distributed dendritic, linear and terminal units. Branching points together with numerous terminal groups give to such polymers the unique physical and chemical properties such as low melt viscosity, high solubility, tunable crosslinking degree, polarity, crystallinity,40 etc. Currently, the class of HBPs has received increasing interest in many fields including gas separation41–47 and barrier coatings.48 In fact, transport of gases through polymeric membranes may be explained by the “free volume” model, according to which the diffusion rate of different gases depends on the presence of microcavities among polymer chains.49 In this sense, highly branched macromolecular architecture results are totally different from conventional linear polymers intermolecular packing that may enhance gas transport properties.
Recently, a permeability of various gases across hyperbranched polymeric membranes was investigated in a number of works explicating their gas separation behavior. So, Suzuki et al.50 synthesized hyperbranched polyimide membranes, which exhibited lower permeabilities compared with linear ones, but higher O2/N2 and CO2/N2 selectivities. In another work, the diaminobutane dendrimers were employed by Shao et al.51 as cross-linking agents for the polyimide membranes, which exhibited superior gas separation performance compared to the traditional trade-off line. Kovvali and Sirkar introduced the polyamidoamine dendrimers into liquid membranes to facilitate CO2 separation.52 In the study by Yao, the flexible microporous hyperbranched polyimides were tested as carbon dioxide adsorbents, which demonstrated gas uptake and adsorption behavior comparable to that of some other microporous polyimides.47 In order to achieve synergetic enhancement of the permselectivity of linear polyimides, Suzuki et al. have modified a membrane composition introducing hyperbranched polyimides and silica.53 Hydroxy-functional hyperbranched aliphatic polyesters were evaluated for use as barrier-improving additives on flexible packaging materials against oxygen and water vapor.54 It was found that under humid conditions the highest barrier properties are observed for coatings containing a minimal content of hydroxyl groups. Finally, the effect of HBP on the shape memory of the thiol–ene polymers was studied by Jeong and Kim.55
In our previous works,56,57 the polyurethanes based on hyperbranched amino ethers of boric acid (AEBA) were synthesized in order to create the novel membrane materials with high values of gas permeability. Aimed to introduce hydrolytically stable B–O–C moieties into a polymeric framework, the approach of sterically hindered hyperbranched structures formation was proposed to hamper the interactions with water molecules. Indeed, the polymeric materials obtained in this manner were stable under humid conditions and exhibited the relatively high separation toward the polar gases.
In continuation of previous works, the present study intends to investigate the effect of steric hindrance substituents in the hyperbranched structure of the amino ethers of boric acid on the main causes leading to water vapor permeability of the resulting PU membranes.
PEG was additionally dried at 1–3 mm Hg and 90 °C down to 0.01% of moisture concentration.
The reaction was quenched after reaching the desired amount of hydroxylation toward the target product. Reaction progress was monitored by titration to determine hydroxyl group concentration.
To prepare the EMD adduct, the following components were used: ED-20, MEA and DEA at their molar ratio of 1:1:1. Ethyl acetate was used as a solvent. Synthesis was carried out in one stage. The calculated amount of ED-20 (1 mol–5.616 g), DEA (1 mol–1.735 g), MEA (1 mol–1.012 g) and ethyl acetate was introduced into a two-necked flask, heated under reflux to T = 78 °C and held for two hours. At the end of the synthesis, it was poured into a container and the solvent was removed.
The adduct based on the one-step reaction of Gl-POSS and DEA (DEA-Gl-POSS) was obtained in one stage.
To prepare the DEA-Gl-POSS adduct, the following components were used: Gl-POSS and DEA at their molar ratio of 1:8. Toluene was used as a solvent. Synthesis was carried out in one stage. The calculated amount of Gl-POSS (1 mol–5 g), DEA (8 mol–3.431 g) and toluene was introduced into a two-necked flask, heated under reflux to T = 78 °C and held for two hours. At the end of the synthesis, it was poured into a container and the solvent was removed.
During all WVP measurements, air surrounding the membranes had a constant temperature and relative humidity of 70%. Sample thicknesses for all measurements were in the range of approximately 120 microns. On an average, three different readings were used for each WVP measurement, which were expressed in units of g m−2 24 h.
In previous studies,56,57 aminoethers of boric acid synthesized with use of triethylene glycol (TEG) were investigated. By the interaction of 1 mole of TEA, 3 moles of H3BO3 and 6 moles of TEG, AEBA-3 was obtained, and on the basis of 1 mole of TEA, 6 moles of H3BO3 and 12 moles of TEG, AEBA-6 was obtained. It was shown that in the case of AEBA-3 and AEBA-6, the formation of intermolecular complexes occurs. With an increase in the size of the glycol component, the probability of their formation decreases.
According to measurements of the size distribution of particles in terms of intensity (Fig. 1a), AEBA-3 and AEBA-6 form large cluster unions. The average cluster size for AEBA-3 is 600 nm, and for AEBA-6 it grows to 1000 nm.
Due to the fact that PEG has a higher molecular weight in comparison with TEG, the probability of the participation of AEBA-PEG in the formation of intermolecular complexes noticeably decreased. As a result, AEBA-PEG sizes (250 nm) turned out to be almost three times smaller than AEBA-6 sizes (Fig. 1b). The use of small amounts of EMD creates even greater obstacles to the formation of intermolecular complexes and leads to a decrease in the size of AEBA-EMD-1.0 to 150 nm. In the case of AEBA-EMD-0.5 and AEBA-EMD-1.0 the particle size distribution turned out to be narrower (Fig. 1b).
However, despite the fact that the AEBA-EMD sizes turned out to be smaller compared to the AEBA-3 and AEBA-6 sizes, the particle size values of AEBA-EMD none the less remained large. In this regard, it can be concluded that AEBA-EMD, similarly to AEBA-3 and AEBA-6 (Scheme 4), participates in intermolecular interactions accompanied by the formation of borate anions and a tertiary ammonium cation.
An analysis of the density for AEBA-EMD (Table 1) allows us to conclude that the introduction of large hydroxyl-terminated molecules into the AEBA-PEG structure leads to changes in the spatial packaging of hyperbranched aminoethers of boric acid.
EMD content, wt% | ρ, g cm−3 |
---|---|
0 | 1.1434 |
0.25 | 1.1515 |
0.5 | 1.1483 |
1 | 1.1513 |
1.5 | 1.1503 |
1.75 | 1.1482 |
2 | 1.1484 |
2.25 | 1.1487 |
According to measurements of the dependence of the dynamic viscosity of AEBA-EMD on the EMD content (Fig. 2), the viscosity of AEBA-EMD almost does not change with increasing content of EMD in comparison with the viscosity of AEBA-PEG in the temperature range up to 30 °C. As the temperature rises, the dynamic viscosity of AEBA-EMD becomes slightly lower compared to AEBA-PEG. The high dynamic viscosity values of AEBA-EMD compared to PEG confirm the findings from DLS measurements. According to the fact that viscosity of hyperbranched polymers and oligomers are characterized by low viscosity compared with linear analogues,58,59 it can be concluded, that the reason for the high viscosity of AEBA-EMD is due to the existence of network of intermolecular bonds.
For film samples of AEBA-EMD-PU (Fig. 3), the values of WVP at 22 °C depend little on the EMD content. With an increase in temperature to 40 °C, a noticeable increase in the values of WVP is observed. In this case, the use of AEBA-EMD for the synthesis of the corresponding PU leads to a twofold increase in WVP in comparison with the unmodified AEBA-PEG-PU. With an increase in the EMD content of AEBA-EMD to 2.25 wt%, WVP can reach values of 1820 g m−2 for 24 hours at 40 °C. The ratio 40 °C/22 °C of WVP for AEBA-PEG-PU is 2.5; for AEBA-EMD-2.25-PU it reaches 6.2; for AEBA-EMD-1.5-PU it is 5.4.
Studies of mechanical properties (Fig. 4 and Table 2) showed that the strength and the Young modulus of AEBA-EMD-PU do not change additively with an increase of EMD content, but instead there are areas of a fall followed by a subsequent increase. Such a phenomenon is usually associated with the hierarchy of the supramolecular structure. That is, small quantities form the primary structure, in which the elements of the macromolecule form additional intermolecular bonds. The increase in the content of EMD changes the ways of constructing such structures.
EMD content, wt% | Young's modulus, MPa |
---|---|
0 | 898 |
0.25 | 703 |
0.5 | 842 |
1 | 980 |
1.25 | 1233 |
1.5 | 1101 |
1.75 | 1170 |
2 | 1480 |
2.25 | 1560 |
According to measurements of TMA and DMA (Fig. 5), the glass transition temperature of AEBA-EMD-1.0-PU is in the region of 25 °C. With a further increase in the content of EMD in the composition of AEBA-EMD, the glass transition temperature reaches 40 °C.
An important conclusion of the studies performed is the lack of correlation between the glass transition temperature and the WVP values for AEBA-EMD-PU.
In this way, hard aromatic block, which is a structural element of diglycidyl ether of 4,4′-dihydroxy-2,2-diphenylpropane in EMD, plays a key role in the formation of the supramolecular structure of PUs based on AEBA-EMD, creating ordering zones in bulk of the matrix. Segregation of rigid blocks is accompanied by the forced unification of the short-chain poly(oxyethylene glycol) component. All these described processes of formation of a supramolecular structure lead to an increase in free volume in such polyurethanes.
To create steric hindrances in the hyperbranched structure of aminoethers of boric acid one more adduct on the basis of polyhedral octaglycidyl-silsesquioxane (Gl-POSS) and diethanolamine (DEA) was synthesized. Such an adduct (DEA-Gl-POSS) does not contain symmetric rigid blocks, and it cannot segregate in ordering zones in bulk matrices. The possibility of including DEA-Gl-POSS in AEBA-PEG is determined by the molar ratio of [TEA]:[H3BO3]:[PEG] = 1:6:11. At this molar ratio, one B–OH group remains and can be involved in the etherification reaction with terminal hydroxyl groups of DEA-Gl-POSS.
Similarly to AEBA-EMD, the values of dynamic viscosity of AEBA-DEA-Gl-POSS were also observed to significantly exceed the values obtained for PEG. However, unlike AEBA-EMD, in the case of AEBA-DEA-Gl-POSS, the values of dynamic viscosity vary with the content of DEA-Gl-POSS in the composition of AEBA-DEA-Gl-POSS. This can be explained by the fact that DEA-Gl-POSS creates significant steric hindrances in the formation of intermolecular complexes in case of AEBA-DEA-Gl-POSS. This means that AEBA-DEA-Gl-POSS is also involved in the formation of intermolecular complexes, accompanied by the formation of borate anions and tertiary ammonium cations according to Scheme 7.
According to the results of density measurements for AEBA-DEA-Gl-POSS (Table 3), the introduction of large hydroxyl-terminated molecules of DEA-Gl-POSS into the AEBA-PEG structure similarly to AEBA-EMD leads to changes in the spatial packaging of hyperbranched aminoethers of boric acid (Fig. 6).
DEA-Gl-POSS content, wt% | ρ, g cm−3 |
---|---|
0 | 1.1434 |
0.5 | 1.1528 |
0.7 | 1.1434 |
0.8 | 1.1513 |
1 | 1.1512 |
According to Fig. 8, the thermomechanical behavior of AEBA-DEA-Gl-POSS-PU samples as well as their vapor permeability is hierarchical. In general, polymers exhibit high heat resistance, reaching 240 °C. It turned out that the temperature of the onset of segmental mobility depends on the content of DEA-Gl-POSS in the composition of AEBA-DEA-Gl-POSS. Thus, at 0.1 wt% of DEA-Gl-POSS, the highest temperature of the α-transition (80 °C) is observed, which decreases with an increase in content of the adduct to 0 °C. According to the changes in the thermomechanical behavior of the samples, their mechanical behavior also changes. So, with the growth of the percentage of DEA-Gl-POSS up to 0.5 wt%, samples of AEBA-DEA-Gl-POSS-PU retain relatively high values of the strength and Young's modulus (Fig. 9 and Table 4). With a further increase in the content of DEA-Gl-POSS above 0.6 wt%, a distinctive feature of the samples is a relatively low values of the strength and Young's modulus and a relatively high values of stretching.
DEA-Gl-POSS content, wt% | Young's modulus, MPa |
---|---|
0 | 898 |
0.1 | 890 |
0.2 | 717 |
0.4 | 1233 |
0.5 | 1028 |
0.6 | 351 |
0.7 | 356 |
0.8 | 489 |
0.9 | 594 |
1 | 567 |
1.1 | 481 |
It is important to emphasize that vapor permeability values are in no way related to the glass transition temperature. That is, vapor permeability has no regular connection between the glass transition temperature and vapor permeability values.
Thus, the results of the research allow us to conclude that the vapor permeability of PU films obtained on the basis of sterically hindered aminoethers of boric acid is due to the ionomeric nature of AEBA-PU and the presence of steric hindrances in the hyperbranched AEBA, which can lead to an increase in free volume in such PUs.
High values of WVP and the ratio of 40 °C/22 °C of WVP, heat resistance and peculiarity of mechanical behavior of obtained polyurethanes provide the possibilities of their application for the manufacture of protective clothings, leather or textile finishing.
Similarly, the corresponding AEBA-DEA-Gl-POSS was synthesized using the adduct (DEA-Gl-POSS) based on the one-step reaction of octaglycidyl polyhedral oligomeric silsesquioxane and diethanolamine.
The peculiarity of AEBA-EMD and AEBA-DEA-Gl-POSS is the presence of spatially separated ion pairs in there chemical structure as a result of the processes of intermolecular complexation.
Changes in the content of EMD in AEBA-EMD and DEA-Gl-POSS in AEBA-DEA-Gl-POSS have a significant impact on the properties of polyurethanes, obtained on their basis. The hierarchical nature of changes in mechanical behavior of polyurethanes due to the content of adducts indicates the ambiguous nature of their influence on the macromolecular organization of polyurethanes.
It was shown that the processes of water diffusion through the polyurethane films obtained on the basis of sterically hindered aminoethers of boric acid are due to the peculiarities of the chemical structure of AEBA, which can exhibit ionomeric nature and the presence of steric hindrances created in the hyperbranched structure of AEBA, which can lead to an increase in free volume in such polyurethanes.
HBPs | Hyperbranched polymers |
AEBA | Amino ethers of boric acid |
TEA | Triethanolamine |
PEG | Poly(oxyethylene glycol) with the number of oxyethylene units equal to 9 |
DEA | Diethanolamine |
MEA | Monoethanolamine |
Gl-POSS | Octaglycidyl polyhedral oligomeric silsesquioxane |
AEBA-PEG | Amino-ethers based on TEA, boric acid and PEG |
ED-20 | Diglycidyl ether of 4,4′-dihydroxy-2,2-diphenylpropane |
EMD | The adduct based on the one-step reaction of ED-20, MEA and DEA |
DEA-Gl-POSS | The adduct based on the one-step reaction of Gl-POSS and DEA |
AEBA-EMD | AEBA-PEG, modified by EMD |
AEBA-DEA-Gl-POSS | AEBA-PEG, modified by Gl-POSS |
PIC | Polyisocyanate “Wannate PM-200” |
PU | Polyurethane |
AEBA-EMD-PU | Polyurethanes based on AEBA-EMD and PIC |
AEBA-DEA-Gl-POSS-PU | Polyurethanes based on AEBA-DEA-Gl-POSS and PIC |
WVP | Water vapor permeability |
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