Yifan
Sun‡
ae,
Albert J.
Darling‡
a,
Yawei
Li
b,
Kazunori
Fujisawa
ce,
Cameron F.
Holder
a,
He
Liu
a,
Michael J.
Janik
*b,
Mauricio
Terrones
*acde and
Raymond E.
Schaak
*ab
aDepartment of Chemistry and Materials Research Institute, The Pennsylvania State University, University Park, PA 16802, USA. E-mail: res20@psu.edu
bDepartment of Chemical Engineering, The Pennsylvania State University, University Park, PA 16802, USA. E-mail: mjj13@psu.edu
cDepartment of Physics, The Pennsylvania State University, University Park, PA 16802, USA. E-mail: mut11@psu.edu
dDepartment of Materials and Science Engineering, The Pennsylvania State University, University Park, PA 16802, USA
eCenter for 2-Dimensional and Layered Materials, The Pennsylvania State University, University Park, PA 16802, USA
First published on 19th September 2019
Transition metal dichalcogenides (TMDs) are well known catalysts as both bulk and nanoscale materials. Two-dimensional (2-D) TMDs, which contain single- and few-layer nanosheets, are increasingly studied as catalytic materials because of their unique thickness-dependent properties and high surface areas. Here, colloidal 2H-WS2 nanostructures are used as a model 2-D TMD system to understand how high catalytic activity and selectivity can be achieved for useful organic transformations. Free-standing, colloidal 2H-WS2 nanostructures containing few-layer nanosheets are shown to catalyze the selective hydrogenation of a broad scope of substituted nitroarenes to their corresponding aniline derivatives in the presence of other reducible functional groups. Microscopic and computational studies reveal the important roles of sulfur vacancy-rich basal planes and tungsten-terminated edges, which are more abundant in nanostructured 2-D materials than in their bulk counterparts, in enabling the functional group selectivity. At tungsten-terminated edges and on regions of the basal planes having high concentrations of sulfur vacancies, vertical adsorption of the nitroarene is favored, thus facilitating hydrogen transfer exclusively to the nitro group due to geometric effects. At lower sulfur vacancy concentrations on the basal planes, parallel adsorption of the nitroarene is favored, and the nitro group is selectively hydrogenated due to a lower kinetic barrier. These mechanistic insights reveal how the various defect structures and configurations on 2-D TMD nanostructures facilitate functional group selectivity through distinct mechanisms that depend upon the adsorption geometry, which may have important implications for the design of new and enhanced 2-D catalytic materials across a potentially broad scope of reactions.
Catalysts that facilitate selective hydrogenation reactions using H2 are desirable based on atom economy considerations and the formation of water as the only reduction byproduct.8–10 Among heterogeneous catalysts, chemically modified noble metals can achieve selective hydrogenation,11–13 but recent interest in new and low-cost materials has resulted in a growing number of non-platinum group (NPG) transition metal catalysts for such reactions.14–18 TMD materials are well known NPG hydrogenation catalysts.19 The more recent ability to synthesize two-dimensional (2-D) TMDs containing single- and few-layer nanosheets has expanded the catalytic scope of these materials and enabled new capabilities in achieving functional group selectivity. For example, nanostructured MoS2 catalyzes the selective hydrogenation of substituted nitroarenes using H2 to form their corresponding anilines, but requires transition metal promotors to facilitate the formation of active sites that arise from a significantly lowered metal–sulfur bond energy.9,10,19 Understanding how functional group selectivity emerges in 2-D TMDs catalysts is important, but insights remain limited. Here, we show that colloidal WS2 nanostructures containing single- and few-layer nanosheets, and without transition metal promotors, catalyze the selective hydrogenation of substituted nitroarenes to their corresponding aniline derivatives. Complementary microscopic and computational studies provide important insights into the origin of the catalytic selectivity on the TMD nanostructures, pointing to the important roles of atomic sulfur vacancies on the basal planes and tungsten-terminated edges. These WS2 nanostructures provide a well-defined platform to study how catalytic activity and selectivity can be achieved in nanostructured 2-D TMD materials.20
In a typical catalytic experiment, the 2H-WS2 nanostructures were added to a solution mixture containing THF, deionized water, and a substituted nitroarene. Hydrogenation was carried out for 8 h at 120 °C with 50 bar of H2, which are conditions comparable to previous studies of transition metal-based catalysts for analogous reactions.15,16,29 The model substrate was 3-nitrostyrene, which contains reducible nitro and vinyl groups. Using the aforementioned conditions, the 2H-WS2 nanoflowers facilitate >99% conversion of the nitro group to an amine and 94% retention of the vinyl group. In contrast, commercially available Pt/C unselectively hydrogenates both nitro and vinyl groups under the same conditions, while no detectable products were obtained with bulk WS2 powders (Table S2†). At lower H2 pressures (20 bar), 3-nitrostyrene can also be selectively transformed to 3-vinylaniline, though a longer reaction time (12 h) is required to achieve similar conversion (Fig. S4†).
Aliquots taken during the reaction indicate that the conversion of 3-nitrostyrene to 3-vinylaniline at 120 °C with 50 bar of H2 is nearly linear with time up to 8 h, reaching >99% conversion and 98% selectivity (Fig. 2a). After 8 h, reduction of the vinyl group results in increasing formation of the 3-ethylaniline byproduct, and consequently a decrease in selectivity. Therefore, reduction of the nitro group takes place prior to that of the vinyl group, and adjusting experimental parameters can optimize both activity and selectivity. As shown in Fig. 2b, the 2H-WS2 catalysts remain highly active and selective over five consecutive hydrogenation reactions of 3-nitrostyrene, achieving 98% conversion with >99% selectivity on the fifth cycle and indicating a high degree of recyclability. TEM, XRD, EDS, and Raman data for 2H-WS2 nanostructures before catalysis and after one and five catalytic cycles are indistinguishable (Fig. S5 and S6†). XPS shows no change in the 2H:1T phase ratio after 5 cycles. However, the W 4f and S 2p peaks exhibit a small shift (∼0.5 eV) towards lower binding energies after five cycles, suggesting that the surface of the nanostructured 2H-WS2 catalyst becomes slightly reduced after long-term reaction with hydrogen (Fig. S7†).
A broad scope of nitroarenes with diverse reducible groups including aldehydes, carboxylic acids, esters, amides, sulfonamides, nitriles, thioethers, ketones, halogens, and pyridines, as well as combinations of groups, were also tested for conversion to their corresponding anilines. As shown in Table 1, most substrates achieved complete conversion and >99% selectivity towards hydrogenation of the nitro group, leaving the other functional groups unaltered. Though most halide-containing anilines were obtained with >99% selectivity through hydrogenation of the corresponding nitro compounds under standard reaction conditions, a lower reaction temperature (100 °C) was used for 4-iodobenzene to avoid dehalogenation. Hydrogenation of 4-nitrobenzaldehyde to 4-aminobenzaldehyde could only be achieved with 78% selectivity, as hydrogenation of the aldehyde led to the formation of 4-methylaniline. In addition, nitrobenzene, nitrosobenzene, and N-phenylhydroxylamine were exclusively converted to aniline under standard reaction conditions, supporting the Haber mechanism where the nitro groups are converted to amines with nitroso and hydroxylamine intermediates.30
Entrya | Substrate | Conv. (%) | Selec. (%) |
---|---|---|---|
a Unless otherwise noted, hydrogenations were performed under the following conditions: WS2 (5 mg), THF (1 mL), H2O (125 μL), substrate (0.125 mmol), 8 h, 120 °C. b Run at 100 °C. | |||
1 | >99 | >99 | |
2 | >99 | 94 | |
3 | >99 | 78 | |
4 | >99 | >99 | |
5 | >99 | >99 | |
6 | >99 | >99 | |
7 | >99 | >99 | |
8 | >99 | >99 | |
9 | >99 | >99 | |
10 | >99 | >99 | |
11 | >99 | >99 | |
12 | >99 | >99 | |
13b | >99 | >99 | |
14 | >99 | >99 | |
15 | >99 | >99 |
Flower-like nanostructured WS2 is an active catalyst for selective hydrogenation while bulk WS2 shows no hydrogenation activity under analogous conditions (Table S2†). To understand how nanostructuring of this model 2-D TMD system enables catalysis, ADF-STEM was used to gain atomic-level insights into the structures of the as-prepared nanosheet catalysts. As shown in Fig. 3a, monolayer and bi-layer WS2 nanosheets were observed near the edges of the 2H-WS2 nanoflowers, with visible holes on the nanosheets indicating the presence of atomic vacancies. ADF-STEM can differentiate atoms based on Z-contrast (Z = atomic number), thus a line scan at high magnification can be analyzed to determine which atoms are in a particular location.31Fig. 3b–d show three line scans across the basal plane of a WS2 monolayer, highlighting a region with no vacancies, a region with an individual monosulfur vacancy (VS), and a region with a tungsten vacancy (VW) associated with a monosulfur vacancy (VS). While both tungsten and sulfur vacancies are present, STEM-EDS quantification reveals that the 2H-WS2 nanostructures are chalcogen-deficient, suggesting that sulfur vacancies dominate. Additional microscopic data also suggest that both tungsten- and sulfur-terminated edges are abundantly present in the flower-like nanostructures (Fig. S8†). Although not observed, disulfur vacancies (VS2) likely also exist, considering the sulfur vacancy concentration and previous reports.23
Surface engineering of nanostructured TMD catalysts has been demonstrated as an effective approach to generate active edge and vacancy sites for hydrogen activation and production.32–34 Similar insights are important for selective hydrogenation reactions on TMDs in order to understand how selectivity emerges and therefore how it can be optimized, manipulated, and controlled. DFT calculations were performed to identify the optimized adsorption geometry of 3-nitrostyrene and the hydrogen transfer process on 2-D WS2 with different sulfur vacancy configurations. Monolayers of 1H-WS2 with a monosulfur vacancy (1VS), a disulfur vacancy (1VS2), and four evenly-distributed monosulfur vacancies (4VS) on a basal plane were constructed in a 4 × 4 × 1 supercell, corresponding to 3%, 6% and 12% sulfur vacancy concentrations, respectively (Fig. 4).
Fig. 4 Simulated structures for different types of S-vacancies on the basal planes of 1H-WS2: (a) 1VS, (b) 4VS, and (c) 1VS2. The vacancy sites are highlighted by red circles. |
During hydrogenation on a transition metal disulfide (MS2) catalyst, molecular hydrogen is adsorbed on the surface and is activated by either homolytic dissociation on the sulfur atoms to form two –S–H bonds or heterolytic dissociation to yield –S–H and –M–H species.35 The activated hydrogen atoms are then transferred to the adsorbed nitroarene molecule through active sites (i.e. vacancies and edge sites of nanostructured WS2), where the adsorption geometry of the nitroarene molecule plays a key role in determining the activity and selectivity. We thus first investigated the adsorption of 3-nitrostyrene on the 1VS, 1VS2, and 4VS surfaces of WS2. Three adsorption geometries, including two vertical modes where the molecule stands up with the nitro group bound to the WS2 surface and one parallel mode where the molecule lies flat, parallel to the WS2 plane, were investigated (Fig. S9†).36,37 Calculation results suggest that the weakly adsorbed parallel configuration is preferable in the 1VS and 1VS2 models, while the quasi-vertical configuration with two oxygen atoms from the nitro group bound to W atoms in the sulfur vacancy site is slightly preferred in the case of 4VS (Fig. 5 and Table S3†). The positive adsorption energies in the 1VS and 1VS2 models indicate that the vertical adsorbed states are unstable local minima. A high concentration of sulfur vacancies significantly promotes the vertical adsorption of 3-nitrostyrene on WS2. Favorable adsorption with a high concentration of vacancies could also lead to higher adsorbate coverages that motivate a vertical orientation due to surface crowding. This vertical orientation facilitates selective hydrogenation of the nitro group since it is positioned directly on the surface of the WS2 catalyst while the vinyl group does not interact with the surface.
For the 1VS and 1VS2 models where 3-nitrostyrene preferentially adsorbs parallel to the WS2 surface and both the nitro and vinyl groups are oriented so that they could undergo catalytic hydrogenation, we carried out additional kinetic calculations involving stepwise hydrogenation of both the nitro and vinyl groups. We calculated the activation barriers (Ea) and reaction energies (ΔE) for the hydrogenation of the nitro and vinyl groups, using the 1VS model as a representative parallel-adsorption system. As summarized in Fig. S10 and S11,† the rate-determining step for hydrogenation of the nitro group is the transformation from R–NO2 to R–NOOH, which has a reaction barrier of 0.97 eV that is noticeably lower than that of the first step of the vinyl hydrogenation pathway (1.07 eV). Thus, selective hydrogenation of the nitro group is kinetically favored when there is a low concentration of sulfur vacancies.
In addition to point defects involving sulfur vacancies on the basal planes, the WS2 nanoflowers also provide abundant edge sites that could also serve as active sites for selective hydrogenation of 3-nitrostyrene. We therefore also calculated the adsorption energy of 3-nitrostyrene on the tungsten- and sulfur-terminated edges, which were constructed using 4 × 1 × 1 nanoribbons. Previous DFT calculations have demonstrated that, at high temperatures and partial pressures of H2, partial edge site coverage of sulfur and hydrogen adatoms is likely based on the previous ab initio thermodynamics methodology.38 Given the high pressures and temperatures utilized in our catalytic experiments, modeling of the tungsten-terminated edge sites included a coverage of θS = 0.5 and θH = 0.5, and the sulfur-terminated edge sites were modeled with θS = 1 and θH = 1 (Fig. S12†). As shown in Fig. 6, S13 and S14,† the nitro adsorption energies were calculated for five distinct configurations. Three adsorption geometries for the tungsten-terminated edge sites were considered, including head-on adsorption (W-1), the nitro group adsorbed to the tungsten atoms modified with one sulfur atom (W-2), and the nitro group adsorbed to the tungsten atoms modified with one sulfur atom and one hydrogen atom (W-3). Two geometries for the sulfur-terminated sites were also considered: head-on adsorption (S-1) and staggered head-on adsorption (S-2). Based on the optimized absorption energies, only the W-2 and W-3 configurations, involving the tungsten-terminated edge sites, revealed favorable adsorption of 3-nitrostyrene via a quasi-vertical geometry, where the two oxygen atoms from the nitro group are separately bonded to the two exposed tungsten atoms of WS2 (Fig. 6). For the other three geometries, either weak or unfavorable interactions were observed (Table S4†). For both the W-2 and W-3 orientations, the nitro group directly bonds to the tungsten atoms at the edges and results in selective hydrogenation, whereas the vinyl group does not directly interact with the WS2 nanostructures.
Fig. 6 Optimized geometries of 3-nitrostyrene absorbed on the tungsten-terminated edges of 1H-WS2 monolayer are shown for the (a) W-2 and (b) W-3 models from three viewing angles. |
The mechanisms that result in selective hydrogenation of 3-nitrostyrene to 3-vinylaniline are different for regions of the nanostructured surface that have high vs. low sulfur vacancy concentrations and different edge terminations. However, the end result is the same – the nitro group is selectively hydrogenated relative to the vinyl group, and the selectivity arises from interactions between the substrate molecule and sulfur defects on the WS2 surface.
Monolayer WS2 with trigonal prismatic coordination (1H-WS2) was selected as the surface slab model for the calculation of molecule adsorption and reaction pathways. Considering the large steric hinderance of 3-nitrostyrene, we applied a 4 × 4 × 1 supercell to prevent the potential intermolecular repulsion effect induced by coverage. Three distinct types of sulfur vacancies were modeled: only one sulfur atom removed from the lattice (denoted as 1VS); both top and bottom sulfur atoms removed (denoted as 1VS2); and four sulfur vacancies uniformly distributed on one side of the monolayer structure (denoted as 4VS). The vacuum space between periodic images is at least 12 Å to minimize the interactions between adjacent images. For this supercell, a 1 × 1 × 1 Γ-centered k-point mesh was applied. We tested the convergence with 3 × 3 × 1 k-point mesh and found that for selected adsorption and reaction, the energy difference between the results obtained with two meshes was less than 0.05 eV. In the case of 3-nitrostyrene adsorbed on tungsten- and sulfur-terminated edges, calculations were performed with a 3 × 1 × 1 gamma-centered k-point due to the one-dimensional structure. The electronic convergence criteria was set as 1 × 10−6 eV. Structural optimization was considered complete when the magnitude of the forces on the atoms was less than 0.01 eV Å−1, while force convergence was set as 0.05 eV Å−1 for the search of the transition states. The transition states located using the climbing image nudged elastic band (CI-NEB) method were further refined using the dimer method with a force criteria of 0.01 eV Å−1.48,49 Transition states were confirmed by an imaginary frequency corresponding to the reactive mode. In some cases, there was another small imaginary frequency corresponding to the rocking vibration mode of the benzene group. However, due to the tight force convergence, further energy gains to eliminate the small imaginary frequency for the transition states would be low.
Footnotes |
† Electronic supplementary information (ESI) available: Additional material characterization and DFT calculation data. See DOI: 10.1039/c9sc03337h |
‡ These authors have contributed equally to this study. |
This journal is © The Royal Society of Chemistry 2019 |