Seo-Yoon
Bae
a,
Javeed
Mahmood
a,
In-Yup
Jeon
b and
Jong-Beom
Baek
*a
aSchool of Energy and Chemical Engineering, Center for Dimension-Controllable Organic Frameworks, Ulsan National Institute of Science and Technology (UNIST), 50 UNIST, Ulsan 44919, South Korea. E-mail: jbbaek@unist.ac.kr; Fax: +82-52-217-2019; Tel: +82-52-217-2510
bDepartment of Chemical Engineering, Wonkwang University, 460, Iksandae-ro, Iksan, Jeonbuk 54538, South Korea
First published on 18th September 2019
Exploration of electrocatalysts for clean and sustainable hydrogen generation from water splitting has received huge attention due to the depletion of fossil fuels and environmental pollution. Although platinum (Pt) is the most efficient catalyst for the hydrogen evolution reaction (HER), it has limitations for widespread applications due to its towering cost, scarcity and instability. Various catalysts such as precious/non-precious metal and metal-free catalysts have been developed for a viable HER process. Among them, ruthenium (Ru) based catalysts, which possess appropriate hydrogen bonding energy and reasonable price, have demonstrated strong potential as an alternative to Pt for the HER. In this review article, we summarize recently developed Ru-based electrocatalysts with superior HER performance, i.e., Ru on carbon supports, Ru phosphide based catalysts, and Ru coupled with transition metals. Finally, we discuss the challenges and perspectives of Ru-based catalysts in the HER research field.
Currently, hydrogen is mostly produced by steam reforming of natural gas in industry, which not only consumes fossil fuels but also emits carbon dioxide (CO2) gas leading to the greenhouse effect.3 Thus, electrochemical water splitting, as a carbon-zero process for producing H2, has recently attracted huge attention.4,5 In order to realize the carbon-zero process for commercial scale hydrogen production, development of efficient electrocatalysts for water splitting is considered as one of the most critical challenges.6
Although Pt is the most efficient catalyst for the hydrogen evolution reaction (HER), it has intrinsic limitations for widespread applications due to its towering cost, scarcity and instability.7 To realize hydrogen economy, the development of cheap, efficient and durable electrocatalysts is essential. Over the past few decades, tremendous efforts have been dedicated to finding promising alternatives to Pt-based catalysts, including non-precious-metal-based catalysts and metal-free-based catalysts. However, they are much inferior to Pt-based catalysts, exhibiting higher overpotentials and lower durability.7,8
Moreover, to date, most of the research studies on Pt-based electrocatalysts, showing excellent HER performance, have focused on acidic media. In neutral or alkaline solutions, the activity of Pt is generally about 2–3 orders of magnitude lower than that under acidic conditions,9 because of its sluggish kinetics by slow water dissociation in alkaline solution.10 The development of catalysts working well at all pH values is indispensable for wide practical applications.
Very recently, ruthenium (Ru) with 1/5 the price of Pt metal11 has attracted huge attention as a promising electrocatalyst as an alternative to Pt for the HER. It has shown intrinsic HER performance comparable to or even better than that of Pt, and possesses a similar bond strength with hydrogen (∼65 kcal mol−1), which is directly related to the HER activity in neutral or alkaline electrolytes.11,12 Furthermore, for water dissociation and chemisorption of OH, Ru has shown superior performance to other metals.11–13
Despite the attractive properties of Ru, studies associated with Ru-based catalysts for the HER are still in their infancy. Thus, research studies of Ru-based catalysts for scientific understanding and systematic strategies for design and synthesis are rare. Therefore, an overview of the recent progress in Ru-based materials for the HER is necessary. In this review, recently developed Ru-based electrocatalysts with outstanding HER performance are summarized. Firstly, we briefly introduce the basic principle of the HER for scientific understanding. Then, various HER catalyst families based on their components, i.e., Ru catalysts on carbon materials, Ru phosphide based catalysts, and Ru catalysts with transition metals, are reviewed. Finally, we will discuss the challenges and perspectives of Ru-based materials in the HER research field.
Acidic media:
Anode: 2H2O (l) → O2 (g) + 4H+ (aq) + 4e−˙ Eoox = −1.23 V | (1) |
Cathode: 2H+ (aq) + 2e− → H2 (g) Eored = 0.00 V | (2) |
Alkaline media:
Anode: 4OH−→ O2 (g) + 2H2O + 4e− Eoox = −0.40 V | (3) |
Cathode: 4H2O (aq) + 4e− → 2H2 + 4OH− (g) Eored = 0.83 V | (4) |
For the synthesis and design of outstanding electrocatalysts, an understanding of the water splitting HER process is essential. Possible reaction pathways for the HER are composed of a two-step process,16,17 including production of an adsorbed hydrogen atom (Cat–H, H*) on the surface of the catalyst through the Volmer step and formation of H2 through the Tafel step or the Heyrovsky step or both (Table 1). The HER could happen through either the Volmer–Heyrovsky or the Volmer–Tafel mechanism. The rate of the hydrogen generation reaction is greatly dependent on the pH value of the electrolyte for both alkaline liquid electrolyte water electrolysis (ALKWE) and acid liquid electrolyte water electrolysis (ACIWE) processes.18 Particularly, in alkaline solution, the whole reaction rate is influenced by the Volmer step due to the requirement of an additional water dissociation step.16,19 Although Ru-based catalysts having outstanding HER performance in alkaline medium have been recently reported, the understanding of the mechanism of the HER in basic solution is still obscure. For various Ru-based catalyst research studies, an additional mechanistic study on alkaline electrolytes is essential.
Condition | Overall reaction | Step | Reaction pathway |
---|---|---|---|
Cat: catalyst, Cat–H: adsorbed hydrogen atom on the surface of the catalyst. | |||
Acidic | 2H+ + 2e− → H2 | Volmer | H+ + e− + Cat → Cat–H |
Heyrovsky | H+ + e− + Cat–H → H2 + Cat | ||
Tafel | Cat–H + Cat–H → H2 + 2Cat | ||
Alkaline & neutral | 2H2O + 2e− → H2 + 2OH−˙ | Volmer | H2O + e− + Cat → Cat–H + OH− |
Heyrovsky | H2O + e− + Cat–H → H2 + OH−+ Cat | ||
Tafel | Cat–H + Cat–H → H2 + 2Cat |
For the formation of hydrogen, hydrogen dissociation (Volmer step) is always involved in the HER process. Consequently, the DFT calculated Gibbs free energy of hydrogen adsorption (ΔGH*) as a descriptor has been generally used to support experimental results.8,20,21 According to Sabatier's principle,22 the ΔGH* would be ideally zero for a good HER catalyst,23 which means that the hydrogen binding energy of the catalyst should be neither too weak nor too strong. If the hydrogen bond on the surface of the catalyst is too weak, the catalyst is not sufficiently activated, while if the hydrogen bond with the catalyst is too strong, most of the catalytic active sites are occupied (poisoning effect).24,25
Besides the DFT calculation of ΔGH*, binding energies of H2O and OH have been considered to understand the phenomena in alkaline solution.16,19 However, to date, theoretical research of binding energies of H2O and OH has been rare. For a systematic understanding of Ru-based catalysts, additional theoretical studies are necessary.
Recently, many attempts have been dedicated to fabricating Ru based carbon hybrid composites using graphene or graphitic structures. As a consequence of various efforts, the hybrid materials exhibit outstanding electrocatalytic activity toward the HER. Baek et al.27 developed mass producible Ru nanoparticles (∼2 nm) uniformly dispersed on graphene nanoplatelets (Ru@GnP), which exhibited outstanding HER performance in both acidic and alkaline electrolytes. To produce Ru@GnP (Fig. 1a), edge-carboxylic acid functionalized graphene nanoplatelets (CGnPs) were first prepared via ball-milling graphite in the presence of dry ice.28 The resultant CGnPs can provide high crystalline basal planes for enhanced electrical conductivity and numerous carboxylic acid groups for easily anchoring metal ions. Anchoring Ru ions on CGnPs was carried out in an aqueous medium and subsequent thermal annealing reduced Ru ions into Ru nanoparticles. In this system, CGnPs as catalytic supports play several critical roles in improving the HER performance,26 such as offering reactive sites with Ru ions, increasing catalytic active sites by high specific surface area (403.04 m2 g−1), preventing the aggregation of Ru nanoparticles, and hence enhancing the durability of Ru@GnP. The as-prepared Ru@GnP showed low Tafel slopes (Fig. 1b and d) (30 mV dec−1 in 0.5 M H2SO4, 28 mV dec−1 in 1 M KOH), small overpotential (Fig. 1c and e) at 10 mA cm−2 (13 mV in 0.5 M H2SO4, 22 mV in 1 M KOH), and long-term durability in both acidic and alkaline media. Interestingly, in the case of Ru on nitrogen doped GnP (Ru@NGnP), which was prepared by post heat-treatment of Ru@CGnP/dicyanodiamine, the catalytic activity of randomly nitrogen doped Ru@NGnP was significantly reduced. It was because the metal-centered active sites were blocked by the formation of Ru–N coordination. The Ru@GnP catalyst prepared by simple mechanochemical synthesis suggests scalable production for practical applications. Chen et al.29 developed a facile route to synthesize graphene-like layered carbon (GLC) from a layered silicate template as a supporting material for the uniform loading of Ru nanoparticles. The GLC played a crucial role in uniformly dispersing the Ru nanoparticles due to the affinity of GLC with Ru nanoparticles. The highest loading amount of Ru nanoparticle in GLC is 62 wt% without agglomeration. The Ru/GLC (10 wt%) composite showed outstanding electrocatalytic activity for the HER with a small Tafel slope of 46 mV dec−1.
Fig. 1 (a) Schematic illustration of the synthesis of Ru@GnP and theoretical calculation of hydrogen binding energies of Ru(001) and Pt(111). (i) Physical cracking of graphite through the ball-milling method. (ii) In situ formation Ru@CGnP through reduction of Ru ions and annealing. (b and d) Tafel plots of Ru@GnP, Ru@NGnP, and Pt/C in 0.5 M H2SO4 (b) and in 1.0 M KOH (d) solutions. (c and e) Overpotential of Ru@GnP, Ru@NGnP, and Pt/C at a current density of 10 mA cm−2 in 0.5 M H2SO4 (c) and in 1.0 M KOH (e) solutions.27 |
As another synthesis strategy, metal–organic frameworks (MOFs) having organic ligands to form a highly ordered crystal structure have been widely used due to the high surface area and uniform distribution of the metal nanoparticles.30,31 Qiu et al.32 reported a novel strategy for synthesis of Ru-based electrocatalysts with abundant Ru active sites using bimetallic MOFs through pyrolysis and etching of Cu. To prepare a Ru-based catalyst, they used bimetallic CuRu–MOF as the template, leading to ultrafine Ru nanoparticles and abundant meso/macropores generated from the removal of Cu particles. The as-prepared ultrafine Ru nanoparticles anchored on hierarchically porous carbon (Ru–HPC) showed outstanding HER activity with a low Tafel slope of 33.9 mV dec−1 in 1 M aq KOH solution, which is superior to that of Pt/C (20 wt%).
Interestingly, recent research studies reported that Ru-based catalysts showed superior performance in alkaline electrolytes. Although the understanding of these catalysts from the calculation of Gibbs free energy under acidic conditions is quite complete with supporting experimental results, it is insufficient under basic conditions. Thus, a few reports have studied the feasibility of water dissociation on the surfaces of Ru-based catalysts to elucidate specific properties. Mahmood et al.12 prepared Ru nanoparticles dispersed within a nitrogenated holey two-dimensional carbon structure (Ru@C2N) for the HER under both acidic and basic conditions (Fig. 2a). C2N was synthesized via a one-pot polycondensation reaction between hexaaminobenzene (HAB) trihydrochlride and hexaketocyclohexane (HKH) in the presence of ruthenium chloride (RuCl3), which has a uniform structure with six nitrogen atoms facing each other in evenly distributed periodic holes (0.83 nm), providing a large surface area, a conductive platform and anchoring sites. The electrocatalytic activity of Ru@C2N was compared with other metal nanoparticles with C2N such as Co@C2N, Ni@C2N, Pd@C2N, and Pt@C2N in a 0.5 M aq. H2SO4 solution and in 1.0 M aq. KOH solution. The Ru@C2N showed outstanding electrocatalytic performance such as high turnover frequencies (TOF) at 25 mV (0.67 H2 s−1 in 0.5 M H2SO4 and 0.75 H2 s−1 in 1.0 M KOH), small overpotentials at 10 mA cm−2 (13.5 mV in 0.5 M H2SO4; 17.0 mV in 1.0 M KOH), and superior durability in both electrolytes. These performances are comparable to, or even better than, that of the Pt/C catalyst for the HER in a wide range of pH values. Meanwhile, the performance of Ru@C2N is contradictory to that of Ru@NGnP,27 which demonstrated reduced electrocatalytic activity after nitrogen doping, because of the difference in particle size and uniformity caused by different synthesis approaches. For example, in the case of Ru@NGnP, Ru@GnP should be formed first and then post heat-treated in the presence of a nitrogen precursor. In this case, the available catalytic active sites could be blocked by the nitrogen source. To understand the high electrocalalytic activity of Ru@C2N active sites during hydrogen evolution in both solutions, they calculated the binding energy of H2O, H, and OH with Pt55, Ru55, and Ru55@C2N. From all bonding points of view, Pt is the best candidate for the HER in alkaline solution with moderate H (0.60 eV) and low OH (−0.49 eV) binding energies. In the case of Ru55, although H2O and H binding energies are similar to those of Pt55, the OH binding energy is much higher than that of Pt55, which leads to a decrease in HER efficiency. However, the Ru55 anchored on C2N (top: 0.69 eV, near surface 1.45 eV) showed much higher H2O binding energy than Ru55 (0.58 eV) and Pt55 (0.59 eV). In other words, the strong attraction to H2O can accelerate the rate of H2O capture and dissociation of H2O into H and OH, leading to a much faster proton supply. Consequentially, the Ru55@C2N overcomes the efficiency loss from high OH binding energy (top: 0.46 eV, near surface: 0.53 eV) through the highest H2O binding energy, and exhibits superior HER performance to Pt55 and Ru55. Wang et al.38 prepared Ru nanoparticles (∼2.37 nm, 3.14 wt%) highly dispersed on N-doped carbon (Ru@CN) via a one-pot solid-state pyrolysis method using glucosamine hydrochloride, melamine and RuCl3. The as-prepared catalyst exhibited remarkable activity for the HER over wide pH and temperature ranges, vastly broadening applications. Particularly, in alkaline solution, Ru@CN showed much higher electrocatalytic activity than Pt because of the negligible energy barrier for H2O dissociation on Ru. Interestingly, for H2O dissociation in basic media, Ru undergoes an exothermic process, whereas Pt follows an endothermic process (Fig. 3). Liu et al.39 reported a computational study on Pt and Ru dimers on defective graphene (DG) and nitrogen doped graphene (NG) to understand the relationship between various descriptors including the free energies of H* (ΔGH*) and OH* (ΔGOH*), the kinetic barriers of water dissociation (Ea) and the dissociative chemisorption energy of water (ΔEdiss). Among six structural models of metal dimers, PtRu@NG showed an optimal ΔGH* (−0.07 eV) for the HER under acidic conditions (pH = 0). Under alkaline conditions (pH = 14), a linear correlation between ΔEdiss and Ea in Brønsted–Evans–Polanyi (BEP) type relationships was observed, because ΔEdiss was linearly correlated with the d-band center of the metals.40
Fig. 2 Schematic illustrations of various synthesis procedures and structures of Ru based catalysts with nitrogen doped carbon (NC): (a) Ru@C2N12 through a condensation reaction, (b) hcp-Ru@NC36 on nitrogen-doped graphene (NG) through self-assembly and thermal annealing, (c) Ru@NC37 through an electrochemical method. |
Fig. 3 (a) Polarization curves of Ru@CN-0.16 and Pt/C (inset: the mass activity of Ru@CN-0.16 and Pt/C). (b) A schematic energy diagram of the energy regarding the reaction coordinates for water dissociation.38 |
Qiao et al.11 considered the effect of difference in crystal structures of Ru between face-centered cubic (fcc) and hexagonal-closed packed (hcp) structures. They reported development of Ru nanoparticles with a new face-centered cubic (fcc) crystallographic structure, which shows 2.5 times higher hydrogen evolution rate than Pt in alkaline solution. To prepare anomalous fcc structured Ru (Rufcc), g-C3N4 as a catalytic support plays a crucial role in the formation of Rufcc achieved by enhanced metal–substrate interactions and a nanosize effect of Ru. Based on DFT calculations (Fig. 4), they demonstrated the superiority of Rufcc as a catalyst for hydrogen generation over hcp structured Ru (Ruhcp), generally a dominant structure in Ru,41 and over commercial Pt/C. When water dissociation kinetics from the Volmer step is considered, the energy barrier of the Rufcc surface (ΔGB = 0.41 eV) is lower than that of Ruhcp (ΔGB = 0.51 eV) and Pt/C (ΔGB = 0.94 eV). Therefore, Rufcc shows outstanding electrocatalytic performance with a high TOF of 4.2 s−1 at an overpotential of 100 mV in alkaline solutions.
Fig. 4 (a) Gibbs free energy diagram of the HER (ΔGH*: hydrogen adsorption free energy, ΔGB: water dissociation free energy barrier). (b) The relationship between the computed ΔGH* or ΔGB values and the measured j0 values on various metal surfaces.11 |
As a general strategy, pyrolysis of polymers and other organic materials at high temperature is wildly used for heteroatom doping and thus increasing electrical conductivity. Lu et al.42 fabricated a Ru and nitrogen codoped carbon nanowire (Ru–NC) by four-step reaction sequences, hydrothermal treatment of tellurium nanowires (Te NWs), formation of a melamine-formaldehyde (MF) resin shell on Te NWs, incorporation of the Ru precursor into Te@MF, and pyrolysis of the Ru–MF NW at various elevated temperatures. Among heat-treated Ru–NC, Ru–NC-700 (heat-treated at 700 °C) exhibited the best HER performance with the lowest overpotential (12 mV) at 10 mV cm−2 and Tafel slope (14 mV dec−1). Zhang et al.43 prepared a novel ruthenium/nitrogen-doped carbon (Ru/NC) electrocatalyst supported by graphite foam through in situ thermal annealing of Ru3+/polyaniline on graphite foam at 900 °C under a nitrogen atmosphere. The resultant Ru/NC catalyst exhibited excellent electrocatalytic activity in 1 M aq. KOH solution with a low overpotential (21 mV at 10 mA cm−2). Li et al.36 fabricated ordered hexagonal-closed packed (hcp)-Ru nanoparticles with an N-doped carbon (NC) shell through a surfactant-assisted self-assembly and polydopamine-reduction process using RuCl3·3H2O (Fig. 2b). The as-prepared RuNP@PDA was anchored on a carbon support and carbonized at 700 °C for enhanced HER performance through improving its crystallinity. The in situ formed NC from polydopamine prevented the agglomeration of Ru nanoparticles during the annealing process. The hcp-Ru@NC catalyst showed a small overpotential (27.5 mV at 10 mA cm−2), small Tafel slope (34 mV dec−1) and long-term durability in an acidic electrolyte. Furthermore, using pyrolysis of carbon foam with abundant nitrogen sources and large surface area as a way to synthesize the core–shell structure,44 Song et al.45 prepared metal nanoparticles coated with graphite carbon (GC) with large surface area and carbon with abundant nitrogen. Ru nanoparticles encapsulated in nitrogen-doped graphite carbon materials (Ru-NGC) in carbon foam were fabricated by slow thermal pyrolysis at 800 °C. Additionally, they prepared Ni and Co encapsulated in NGC. Among them, Ru-NGC showed better HER activity with a low Tafel slope (31 mV dec−1), small overpotential of 25 mV at a current density of 10 mV cm−2 and high TOF (0.68 H2 s−1) in 0.5 M H2SO4.
Besides the pyrolysis method, using a simple electrochemical method, Li et al.37 developed mono-dispersed Ru nanoclusters in a hierarchically ordered carbon electrode (Fig. 2c). To make a hierarchically ordered carbon structure, they used polyaniline composed of quinonoid imine (QI) and benzenoid amine (BA); the ratio of QI and BA can be reversibly controlled by an externally applied potential.46 Interestingly, QI groups can more strongly bond with Ru ions than BA, because of the selective ion-bonding effect. Based on the properties of polyaniline, Ru@NC having a low loading of about 2 wt% Ru was prepared, which showed outstanding activity with a low Tafel slope of 36 mV dec−1 and excellent durability in 1 M aq. KOH solution.
The HER performances of recently reported Ru catalysts on carbon materials are summarized in Table 2.
Reaction medium | Catalyst | Loading density (μg cm−2) | Tafel slope (mV dec−1) | Overpotential at 10 mA cm−2 (mV) | Ref. |
---|---|---|---|---|---|
a Overpotential at a current density of 25 mA cm−2. | |||||
1.0 M KOH | Ru-NC-700 | 200 | 14 | 12 | 42 |
Ru@GnP | 250 | 28 | 22 | 27 | |
Ru/NC | 31 | 21 | 43 | ||
Ru-HPC | 200 | 33.9 | 22.7a | 32 | |
Ru@NC | 300 | 36 | 26 | 37 | |
Ru@C2N | 285 | 38 | 17 | 12 | |
Ru-NGC | 360 | 40 | 45 | ||
Ru@CN | 245 | 53 | 32 | 38 | |
Ru/C3N4/C | 204 | 79 | 11 | ||
0.5 M H2SO4 | Ru@GnP | 750 | 30 | 13 | 27 |
Ru@C2N | 285 | 30 | 13.5 | 12 | |
Ru/GLC | 400 | 30 | 35 | 29 | |
Ru-NGC | 360 | 31 | 25 | 45 | |
hcp-Ru@NC-700 | 280 | 37 | 27.5 | 36 | |
Ru-HPC | 200 | 66.8 | 61.6 | 32 |
Depending on the combination between Ru and P, changes in the electronic and physicochemical properties of RuPx occur.53–55 Several recent studies related to Ru phosphide have shown the difference in HER activity according to the difference in the ratio of Ru and P. Chang et al.56 reported the influence of P content on the HER activity of Ru phosphides. They prepared two kinds of Ru phosphides, RuP and RuP2, via simple thermal decomposition using ruthenium chloride (RuCl3) and hypophosphite (NaH2PO2). During the thermal treatment in hydrogen gas in the temperature range from 425 to 600 °C, P-rich RuP2 was formed above 500 °C and P-poor RuP was formed below 500 °C. They compared the HER performances of 550 °C heat-treated RuP2 (RuP2-550) and 475 °C heat-treated RuP (RuP-475) at all pH values. Interestingly, in the case of RuP-475 with more Ru, the electrocatalytic activity was apparently improved at all pH values. RuP-475 has much more electrocatalytic active sites and better conductivity than the P rich RuP2-550 due to P atom57 with slightly high electronegativity disturbing the electron delocalization in the metal. Liu et al.58 introduced the effect of content of phosphate in Ru phosphide for improving the HER activity. They prepared three kinds of Ru phosphides (Ru2P, RuP, and RuP2) with similar dimensions, morphology, and surface area on graphene nanosheets through controlling the amount of phytic acid (PA) as the P source, and compared the three kinds of Ru phosphides. Among them, Ru2P/graphene showed the best HER activity with a low Tafel slope of 32 mV dec−1 in an acidic electrolyte. To understand these tendencies, they calculated the Gibbs free energy of hydrogen adsorption (ΔGH*) of the three materials. Ru2P has a (ΔGH*) of 0.164 eV, which is lower than those of RuP (−0.198 eV) and RuP2 (−0.428 eV). The theoretical result is in good agreement with experimental results.
As a general strategy to enhance the activity and stability of HER catalysts, carbon materials have been introduced in metal catalysts. Liu et al.59 reported the preparation of Ru phosphide nanoparticles supported on reduced graphene oxide (RGO) nanosheets (Ru2P/RGO-20) via a two-step procedure. First, the nucleation of Ru(III) nanoparticles from RuCl3 on graphene oxide (GO) in aqueous solution and subsequently phosphidation of Ru nanoparticles using NaH2PO2 at 600 °C were carried out. The as-prepared Ru2P/RGO-20 (overpotential of −22 mV under acidic conditions, overpotential of −13 mV under basic conditions at a current density of −10 mA cm−2) exhibited higher catalytic activity and better durability than the Pt/C catalyst in both acidic and alkaline solutions. Additionally, to estimate the Gibbs free energy of hydrogen adsorption (ΔGH*), theoretical analysis through DFT calculations was also conducted. The Ru2P(112) hollow site (−0.31 eV)60 was demonstrated as the most favorable H adsorption site. When some electrons are transferred from Ru to the sp2 carbon surface (Ru2P/RGO-20), the value of ΔGH* increases to 0.058 eV. The value of Ru2P/RGO-20 is even better than that of Pt (−0.09 eV). The DFT calculation results support the measured electrocatalytic activity for the HER.
Moreover, N and P dual doped carbon having a low electronegativity could be coupled with highly active RuPx. It may cause a reduction of the hydrogen binding energy,62,63 consequently leading to an improvement of electrocatalytic activity for hydrogen evolution. Recently, N and P dual doped carbon encapsulated Ru diphosphide nanoparticles (RuP2@NPC) were fabricated by Pu et al.61 The catalyst was prepared using a self-assembled phytic acid cross-linked Ru complex (RuPA) and melamine via pyrolysis at 900 °C (Fig. 5). From computational studies, the hydrogen adsorption energy of RuP2@NPC (0.233 eV) is weaker than that of RuP2 (−0.627 eV), which means RuP2@NPC is a better catalyst than RuP2 due to the closer value to 0 eV. The as-prepared RuP2@NPC exhibited outstanding electrocatalytic performance with low Tafel slopes (38 mV dec−1 in 0.5 M H2SO4, 87 mV dec−1 in 1.0 M aq. phosphate buffer saline (PBS), and 69 mV dec−1 in 1.0 M aq. KOH), low overpotentials at 10 mA cm−2 (38 mV in 0.5 M H2SO4, 57 mV in 1.0 M aq. PBS, and 52 mV in 1.0 M aq. KOH), and long-term durability at all pH values. The outstanding performance of RuP2@NPC is comparable to that of commercial Pt/C, and the high durability may be due to the NPC encapsulation of RuP2 preventing its corrosion. Chi et al.64 prepared a uniform core–shell hollow nanospherical structure with RuPx NPs coated with N,P-codoped carbon (RuP@NPC) through copolymerization of aniline–pyrrole and gas phosphorization. The NPC shell can protect aggregation and corrosion of RuPx in the electrolyte and can enhance the rate of charge-transfer due to the modification of the electronic structures. The optimized RuPx@NPC sample showed a good electrocatalytic performance for the HER in a wide pH range.
Fig. 5 (a) Schematic illustration of the synthesis of the RuP2@NPC. (b) The calculated free-energy diagram of the HER at equilibrium potential for RuP2@NPC, RuP2 NPs, NPC, and C.61 |
As another approach, Yang et al.65 developed uniformly anchored single Ru atoms on phosphorus nitride imide nanotubes (HPN), which is a carbon-free PN matrix. Extremely inhomogeneous electron density of carbon-free PN would facilitate the reaction activation on the substrate, when the PN matrix supports the metal single atom. It is because of its polar P–N bonds and twisted spatial structure.66 Interestingly, Ru single atoms (SA) can be successfully anchored due to the strong interaction between the d-orbitals of Ru and the lone pair electron of N in the PN support. Ru SAs@PN prepared through a solvothermal reaction and wet impregnation exhibited excellent electrocatalytic activity under acidic conditions with a small Tafel slope of 38 mV dec−1 and low overpotential of 24 mV at 10 mA cm−2. In addition, using density functional theory (DFT) calculations, the origin of the superior HER performance of Ru SAs@PN was studied and compared with other catalysts with various supports (Ru SAs@C3N4, Ru SAs@C and Ru/C). The Gibbs free energy of hydrogen adsorption (ΔGH*) of Ru SAs@PN (−0.27 eV) was higher than those of other catalysts.
The HER performances of recently reported Ru phosphide-based catalysts are summarized in Table 3.
Reaction medium | Catalyst | Loading density (μg cm−2) | Tafel slope (mV dec−1) | Overpotential at 10 mA cm−2 (mV) | Ref. |
---|---|---|---|---|---|
1.0 M KOH | RuP-475 | 348 | 36 | 22 | 67 |
Ru2P/RGO | 1000 | 56 | 13 | 59 | |
RuP2@NPC | 1000 | 69 | 52 | 61 | |
RuP@NPC | 195 | 70 | 74 | 64 | |
1.0 M PBS | RuP-475 | 348 | 45 | 47 | 67 |
RuP2@NPC | 1000 | 87 | 57 | 61 | |
RuP@NPC | 195 | 59 | 110 | 64 | |
0.5 M H2SO4 | Ru2P/RGO | 1000 | 29 | 22 | 59 |
Ru2P/graphene | 1000 | 32 | 18 | 58 | |
Ru SAs@PN | 1000 | 38 | 24 | 65 | |
RuP2@NPC | 1000 | 38 | 38 | 61 | |
RuP-475 | 348 | 39 | 47 | 67 | |
RuP@NPC | 195 | 46 | 51 | 64 |
Fig. 6 (a) Overpotential at a current density of 10 mA cm−2 (η10), Tafel slopes, and exchange current density (j0) of v-Pd3Pt29Ru62Te6 AS and control samples in 1.0 M aq. KOH solutions. (b) Atomic model structures of catalysts, Pd, Pt24Ru69Te7, and v-Pd3Pt29Ru62Te6 AS. (c) Calculated free-energy diagram of catalysts.73 |
Fig. 7 (a) Schematic illustration of fabrication of Ni@Ni2P–Ru HNRs. (b) Computed free energy diagram of the HER.80 |
As a unique strategy to prepare electrocatalysts, metal–organic frameworks (MOFs) have been widely used as precursors, due to their high surface area, controllable structure, and tunable porosity.85,86 Ru-based catalysts with other metals have been fabricated via a MOF assisted process. Yuan et al.87 fabricated a series of precious metal clusters (Ru, Pt, and Pd) combining single cobalt atoms anchored on nitrogen-doped carbon (Ru, Pt, Pd@Co-SAs/N-C) made from ZiFs by carbonization and chemical reduction of RuCl3·xH2O, H2PtCl6, and PdCl2 (Fig. 8). Among them, Ru@Co-SAs/N–C starting from ZnCo-ZIF exhibited excellent electrocatalytic activity and durability in all pH ranges. Particularly, in 1 M aq. KOH solution, the catalytic activity of Ru@Co–SAs/N–C with a low Tafel slope of 30 mV dec−1 and an overpotential of 7 mV at 10 mA cm−2 is better than that of Pt/C. Xu et al.88 developed low-ruthenium containing NiRu alloy nanoparticles encapsulated in nitrogen-doped carbon by Ru doping in Ni-based metal–organic frameworks (MOF) followed by annealing at 800 °C under a nitrogen atmosphere. The prepared N-doped carbon shell on NiRu alloy nanoparticles formed during thermal annealing plays an important role in improving the HER activity and durability. For example, the carbon shell prevents corrosion and aggregation during long-term measurement, improves electron transfer, and provides sufficient localized reactive sites by modifying the charge distribution on the carbon layer. The as-prepared NiRu@N–C showed high HER catalytic performance with low Tafel slopes of 36 mV dec−1 in 0.5 M H2SO4 and 64 mV dec−1 in 1 M aq. KOH solution. Jiang et al.89 designed a Ru–MoO2 nanohybrid, because the strong electronic interaction between Ru and Mo would lead to boosting the electrical conductivity and efficiently reducing the energy barriers of intermediates.56,90 Catalysts were prepared via a simple in situ thermal annealing of a Ru modified Mo-based MOF under an inert atmosphere. The nanocomposites exhibited low overpotential at 10 mA cm−2 under both acidic (55 mV in 0.5 M aq. H2SO4) and alkaline (29 mV in 1 M aq. KOH) conditions, as the synergistic interplay induced strong electronic interactions between MoO2 and Ru nanoparticles. They verified the origin of the improvement of the electrocatalytic performance using DFT calculations, XPS measurements, and electrochemical impedance spectra (EIS).
Fig. 8 Schematic diagram of Ru/Pt/Pd@Co-SAs/N-C synthesis.87 |
The HER performances of recently reported Ru catalysts on transition metals are summarized in Table 4.
Reaction medium | Catalyst | Loading density (μg cm−2) | Tafel slope (mV dec−1) | Overpotential at 10 mA cm−2 (mV) | Ref. |
---|---|---|---|---|---|
1.0 M KOH | v-Pt29Pd3Ru62Te6 AS | 285 | 22 | 20 | 73 |
Ru@Co–SAs/N–C | 285 | 30 | 7 | 87 | |
RuCo@NC | 275 | 31 | 28 | 78 | |
Ru–MoO2 | 285 | 31 | 29 | 89 | |
RuCoP | 300 | 37 | 23 | 77 | |
Ni@Ni2P–Ru HNRs | 283 | 41 | 31 | 80 | |
Ru/MoS2/CP | 408 | 60 | 13 | 81 | |
NiRu@N–C | 273 | 64 | 32 | 88 | |
1.0 M PBS | Ru@Co–SAs/N–C | 285 | 82 | 55 | 87 |
0.5 M H2SO4 | PtRu@RFCS | 354 | 27.2 | 19.7 | 74 |
RuCoP | 300 | 31 | 11 | 77 | |
v-Pt29Pd3Ru62Te6 AS | 285 | 32 | 39 | 73 | |
Ni@Ni2P–Ru HNRs | 283 | 35 | 80 | ||
NiRu@N–C | 273 | 36 | 50 | 88 | |
CeO2–Ru | 197 | 41 | 47 | 83 | |
Ru–MoO2 | 285 | 44 | 55 | 89 | |
Ru@Co–SAs/N–C | 285 | 55 | 57 | 87 | |
0.1 M HClO4 | h-PNROC | 35 | 29.6 | 75 |
Reaction medium | Catalyst | Loading density (μg cm−2) | Tafel slope (mV dec−1) | Overpotential at 10 mA cm−2 (mV) | Ref. |
---|---|---|---|---|---|
0.5 M H2SO4 | IrCo–PHNC* | 26.6 | 21 | 91 | |
PtRu@RFCS | 354 | 27.2 | 19.7 | 74 | |
Ru2P/RGO | 1000 | 29 | 22 | 59 | |
Au@PdAg NRBs | 30 | 26.2 | 92 | ||
Ru@GnP | 750 | 30 | 13 | 27 | |
Ru@C2N | 285 | 30 | 13.5 | 12 | |
Ru/GLC | 400 | 30 | 35 | 29 | |
Ru–NGC | 360 | 31 | 25 | 45 | |
RuCoP | 300 | 31 | 11 | 77 | |
Ru2P/graphene | 1000 | 32 | 18 | 58 | |
v-Pt29Pd3Ru62Te6 AS | 285 | 32 | 39 | 73 | |
0.1 M HClO4 | Pt/FeCo alloy/Cu/CNTs | 280 | 24 | 18 | 93 |
1.0 M KOH | Ru-NC-700 | 200 | 14 | 12 | 42 |
v-Pt29Pd3Ru62Te6 AS | 285 | 22 | 20 | 73 | |
Ru@GnP | 250 | 28 | 22 | 27 | |
Ir@CON | 500 | 29 | 12.9 | 5 | |
Ru@Co–SAs/N–C | 285 | 30 | 7 | 87 | |
Ru/NC | 31 | 21 | 43 | ||
RuCo@NC | 275 | 31 | 28 | 78 | |
Ru-MoO2 | 285 | 31 | 29 | 89 |
To improve HER performance, various strategies have been adopted, such as boosting the electrical conductivity to facilitate electron transport using carbon materials, improving the electrocatalytic activity through incorporation of heteroatoms and/or transition metals, nanostructuring to increase the active sites, and reducing the content of Ru through MOF-assisted approaches and other unique strategies. Based on several studies related to Ru-based catalysts for the HER they have shown outstanding performance in all pH ranges. Specifically, under alkaline conditions, Ru-based catalysts have demonstrated even better performance than Pt/C due to their outstanding H2O dissociation properties proved by their binding energies of OH and H2O. In addition, the difference in electrocatalytic activity according to their crystal structures was also reported. However, the research results of Ru-based catalysts are very limited and their theoretical understanding is limited, because research studies in this field are still in their infant stages. Hence, there must be plenty of room for further improvements for one of the strongest prospects to realize hydrogen economy.
Future studies must be not only for improving the HER performance of Ru-based catalysts but also for fabricating water splitting devices in combination with electrodes for the oxygen evolution reaction (OER). In particular, additional fundamental understanding of the HER mechanisms is essential toward the design and synthesis of scalable, durable, and efficient catalysts at low-cost. In addition, it is absolutely necessary for the development of economically viable and safe water splitting devices. Such efforts may lead to the realization of hydrogen as a clean and sustainable energy source to replace fossil fuels.
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