Yong Liu*a,
Miaojun Sua,
Dahuan Lia,
Shenshen Lia,
Xiying Lia,
Junwei Zhaoa and
Fujian Liu*b
aHenan Key Laboratory of Polyoxometalate Chemistry, College of Chemistry and Chemical Engineering, Henan University, Kaifeng, 475004, P. R. China. E-mail: liuyong79@126.com
bNational Engineering Research Center of Chemical Fertilizer Catalyst (NERC-CFC), School of Chemical Engineering, Fuzhou University, Fuzhou, 350002, P. R. China. E-mail: fjliu@fzu.edu.cn
First published on 13th February 2020
The development of highly efficient oxygen reduction reaction (ORR) catalysts is of great significance for the large-scale commercialization of fuel cells. In this work, honeycomb-like Fe–N co-doped porous carbon materials (Fe–N–PC) were prepared through a facile one-step pyrolysis strategy using soybean straw biomass as the precursor. The obtained Fe–N–PC catalyst exhibits excellent ORR performance with an onset potential of 0.989 V and a half-wave potential of 0.854 V in alkaline conditions, which positively shift only by 5 mV and 27 mV, respectively than those of the commercial Pt/C catalyst. Furthermore, the onset potential and the half-wave potential of the Fe–N–PC catalysts are up to 0.886 V and 0.754 V, respectively, under acidic conditions, which are superior to those of many other Fe, N-doped electrocatalysts. The ORR process can be regarded as a four-electron transfer process based on RRDE measurements. Moreover, the Fe–N–PC catalyst also shows greater stability and satisfactory methanol tolerance than the Pt/C catalyst. The superior electrocatalytic performance of Fe–N–PC may be attributed to the abundant nanoporous structure, large BET surface area, and Fe–N co-doping, which provide abundant and highly efficient active sites.
Carbon-based materials are considered as the most promising alternatives to Pt-based catalysts due to some of their advantages, including low cost, high stability and flexibility. Among them, nitrogen-doped carbon materials are often used as ORR catalysts because nitrogen doping may change the electron density of the carbon surface and enhance the electronegativity, which results in electron vacancies and thus produces more active sites.5,6 Nevertheless, many nitrogen-doped carbon materials are less than satisfactory compared with Pt/C in terms of current density and onset potential.7 On the other hand, it has been found that the combination of transition metals (especially Fe) and nitrogen-doped carbon results in excellent ORR performance. Li et al.8 synthesized a nitrogen-doped vesicle-like porous carbon material with dual iron-based catalytic sites; it exhibited outstanding ORR performance, which was even superior to that of the commercial Pt/C catalyst. Huang et al.9 used a porous carbon-supported melamine-formaldehyde resin as the precursor to prepare a Fe–N–C catalyst via the facile high-temperature pyrolysis method, which was used as ORR catalysts in both acid and alkaline media. We also reported that honeycomb Fe–N co-doped porous carbon could be successfully synthesized via one-step pyrolysis using iron-containing ionic liquids as precursors and showed superior ORR catalytic activity to that of the commercial Pt/C catalyst in an alkaline medium.10
Biomass is an abundant natural source of carbon and nitrogen. Recently, many research groups have used biomass, such as coffee waste,11 shrimp skin,12 leather,13 aquatic plants,14 as precursors to synthesize ORR catalysts. Among these sources, soybean straw is a perfect biomass precursor to synthesize nitrogen-doped carbon due to the presence of abundant plant proteins (10–12%).15 Northeast China is famous for soybean cultivation and produces abundant soybean straw, which is not properly utilized every year. Soybean straw has the advantages of abundant source, low cost and large output. Therefore, soybean straw can be used as a precursor to synthesize nitrogen-doped carbon materials. The catalyst cost will be greatly reduced, and the application value of waste soybean straw can be greatly improved. Lu et al.16 prepared a nitrogen and cobalt dual-doped porous electrocatalyst (CoNASS) by using soybean straw biomass as the precursor and used as an ORR catalyst in an alkaline medium.
Here, we present a simple method for the synthesis of a honeycomb-like Fe–N co-doped porous carbon material (Fe–N–PC) derived from the available and recyclable plant biomass, namely soybean straw. Fe–N–PC was applied as the electrocatalyst for ORR in both alkaline and acidic media, in which it exhibited excellent ORR catalytic activity and better stability and tolerance to methanol poisoning effects than the commercial Pt/C catalyst.
E(RHE) = E(SCE) + 0.0591 × pH + 0.241 | (1) |
The RDE measurements were carried out at various rotating rates (400–2500 rpm). The electron transfer number (n) was determined by the Koutecky–Levich equation:17
(2) |
B = 0.2nF(DO2)2/3v−1/6CO2 | (3) |
In this work, the RRDE measurements were carried out in a 0.1 M KOH and 0.1 M HCIO4 solution under saturated oxygen conditions with a constant potential of 0.5 V (vs. SCE) on the ring electrode. The H2O2 yield and the number of electrons transferred during the ORR reaction were calculated using the following equations:18,19
(4) |
(5) |
Fig. 1 (a) SEM image, (b) TEM image, (c–e) HRTEM images, (f) XRD pattern of Fe–N–PC, and (g) Raman spectra of the catalysts. |
The HRTEM images of Fe–N–PC are shown in Fig. 1c–e, in which the crystalline lattice can be observed. The lattice distance of black particles was calculated to be 0.21 nm and 0.16 nm, respectively, corresponding to the (111) crystal planes of the Fe3C phase (JCPDS 01-089-2005) and the (−222) crystal planes of the Fe3O4 phase (JCPDS 00-028-0491). The results are consistent with the XRD analysis in Fig. 1f, where 44.7° corresponds to Fe3C and 59.6° corresponds to Fe3O4. Notably, the diffraction peak appearing at 44.7° in Fig. 1f may be attributed to the binding of iron and nitrogen. It is speculated that the presence of iron–nitrogen bonds in the material might provide active sites for ORR.8 In addition, we could see that both Fe3C and Fe3O4 particles were encapsulated by the carbon layer, which might reduce the corrosion of the active reactive site on the catalyst and have a great effect on improving the electrochemical stability of the material.20 The XRD patterns of the other samples are shown in Fig. S3.† As revealed in Fig. S3,† the broad peaks at about 26.2° and 44.3° were attributed to the (002) and (101) planes of graphitic carbon (JCPDS 01-075-1621), respectively. The difference in the Fe–PC pattern (Fig. S3c†) was the peaks for iron oxides at 35.6° (JCPDS 01-033-0664) and Fe3C at 48.4° (JCPDS 01-035-0772). As shown in Fig. 1f, after the addition of a suitable nitrogen source to Fe–N–PC, some of the iron combined with nitrogen to form the iron nitride compound phase.
Raman spectroscopy was used to determine the degree of graphitization of the various catalysts prepared under different conditions. The Raman spectra are shown in Fig. 1g. All samples had two significant characteristic peaks: the D peak at about 1320 cm−1 corresponding to amorphous carbon and the G peak at about 1590 cm−1 corresponding to graphitized carbon. The ratio of the intensity of the D peak to the intensity of the G peak is an important index for evaluating the degree of graphitization of the material. It could be seen that with the introduction of iron and nitrogen, the value of ID/IG gradually increased, indicating that the doping of iron and nitrogen caused the formation of more defects.
The elemental composition of these catalysts was further studied by XPS. The surface survey XPS spectra of these catalysts are shown in Fig. 2a, and elemental analysis results are shown in Table 1. It could be seen that iron and nitrogen were successfully doped into the catalyst.21 Fig. 2b shows the N 1s spectra of Fe–N–PC, and it could be divided into four peaks at 398.41 eV, 399.6 eV, 400.75 eV and 402.7 eV, which correspond to pyridinic N, pyrrolic N, graphitic N and oxidized nitrogen, respectively.22 Notably, the peak at the binding energy of 398.4 eV might also present Fe–N binding due to the small difference between the binding energies of Fe–N and pyridinic N.23,24 It is generally believed that in addition to nitrogen oxides, pyridinic nitrogen, pyrrolic nitrogen and graphitic nitrogen are active sites for ORR and play an important role in increasing the ORR activity.25,26 Fig. 2c shows the high-resolution Fe 2p XPS spectrum of Fe–N–PC, which could be separated into four peaks at about 707.64, 710.8, 720.9 and 723.2 eV, corresponding to Fe2+ (2p3/2), Fe3+ (2p3/2), Fe2+ (2p1/2) and Fe3+ (2p1/2), respectively. In addition, the peaks at about 715.7 and 713.5 eV were attributable to the satellites.27 The figure also suggested the existence of Fe3O4 in the catalyst, which is consistent with the XRD analysis results.15 The peak at 710.8 eV indicated the probable formation of a Fe–N bond due to the combination of iron and nitrogen.28 The XPS spectra of other materials are shown in Fig. S4.† After the doping of iron, Fe–N bonds were formed in the catalyst, producing more active sites, which is extremely important for improving the ORR activity.29,30
Samples | C/wt% | O/wt% | N/wt% | Fe/wt% | BETc (m2 g−1) | Pore sizec (nm) | Pore volumec (cm2 g−1) |
---|---|---|---|---|---|---|---|
a Estimated from XPS results.b Calculated from ICP results.c Calculated from N2 adsorption–desorption isotherms. | |||||||
PC | 87.54a | 6.48a | 5.98a | — | 846.2 | 3.8 | 3.5 |
N–PC | 73.58a | 7.85a | 18.57a | — | 738.1 | 3.8 | 2.1 |
Fe–PC | 90.09a | 6.4a | 2.15a | 1.36a/0.45b | 718.2 | 3.8 | 2.8 |
Fe–N–PC | 86.04a | 5.93a | 6.24a | 1.79a/2.97b | 520.9 | 3.8 | 2.2 |
The N2 adsorption/desorption isotherms of the different catalysts are shown in Fig. 2d, which reflect the internal structural properties of the porous materials. The isotherm shape contained an obvious H3 hysteresis loop, indicating that these catalysts had mesoporous structures.31 The BET surface areas of different catalysts are shown in Table 1. It could also be seen from the pore size distribution in Fig. 2d (inset) that there were two peaks at about 3.8 nm and 30 nm, which could be attributed to the escape of unstable components during the calcination of the precursor and the removal of the MgO template after calcination, respectively. The large specific surface areas can expose more active sites and the porous structure can facilitate electron transport during the ORR process and enhance the reaction rate.32
Fig. 3b shows the LSV curves of Fe–N–PC at different rotating speeds. It could be seen that the limit-current density increased with the increase in rotation rate. The increase in dissolved oxygen at high rotation rates promoted the contact between the composite and oxygen, leading to the enhancement of current density. The corresponding K–L curves of the Fe–N–PC catalyst showed an excellent linear relationship at each potential, which represented first-order reaction kinetics.34 The calculated average electron transfer number of Fe–N–PC, according to the K–L equation, was 3.97 at potentials ranging from 0.30–0.70 V (Fig. 3b, inset), which is close to that of the four-electron transfer process involved in ORR. In order to further reveal the ORR kinetics, the RRDE measurements were recorded, and the results are shown in Fig. 3c. It could be seen that a small amount of peroxide was generated during the reaction, and the electron transfer number was close to that of Pt/C, which suggested as a four-electron transfer process. Furthermore, the mechanistic and kinetic properties of the catalysts toward ORR were estimated from diffusion-corrected Tafel plots. As shown in Fig. 3d, the Tafel slope of Fe–N–PC was calculated to be 69 mV dec−1, which is close to that of Pt/C (67 mV dec−1).
In addition, the catalytic stability and methanol tolerance were investigated by chronoamperometry measurements in an O2-saturated 0.1 M KOH solution. As shown in Fig. 3e, after 7000 s, the relative current of Pt/C decreased by 16.7%, while the relative current of Fe–N–PC decreased only by 8.8%. The durability of the catalyst was also characterized by cyclic CV tests from 0 to 1.2 V at a scan rate of 50 mV s−1 in O2-saturated 0.1 M KOH for 1000 cycles. It can be seen from Fig. S7a† that the E1/2 was negatively shifted by 13 mV for the Fe–N–PC catalyst after 10000 cycles in contrast to 46 mV for the Pt/C catalyst under the same conditions. The above results indicated that the Fe–N–PC catalyst had better stability than commercial Pt/C in ORR in the alkaline medium. This may be due to that the dissociation and aggregation of Pt nanoparticles during the ORR lead to low stability.34 Whereas, the formation of Fe–N–PC by covalent bond has good stability, which could avoid the dissolution of active sites. In addition, methanol tolerance is an important factor for ORR catalysts considered for fuel cells because methanol molecules easily cross through the membrane from the anode to the cathode, weakening the ORR activity of the cathode catalyst.35,36 The effect of methanol on the Fe–N–PC and Pt/C catalysts was examined by plotting their i–t curves in 0.1 M KOH without and with 1 M methanol. As shown in Fig. 3f, when methanol was added at 200 s, the i–t curve of Pt/C showed a sharp drop. However, the i–t curve of Fe–N–PC was substantially unchanged, indicating its excellent methanol tolerance.
Since Fe–N–PC has good ORR properties under alkaline conditions, we further studied its electrocatalytic properties in acidic electrolytes, which have great significance in the practical applications of ORR.37 The CV measurements showed that the redox peaks of all the catalysts were obvious in the O2 saturated 0.1 M HClO4 solution (Fig. S5b†), which indicated that they had significant ORR activities in the acidic medium. The LSV curves showed that Fe–N–PC exhibited good ORR performance with an E1/2 of 0.754 V, which was only 46 mV lower than that of the commercial Pt/C catalyst (0.80 V) (Fig. 4a). Moreover, it could be seen that the ORR performance of the Fe–N–PC catalyst was superior to those of many other Fe, N-doped electrocatalysts in the acidic medium (Table S2†). Fig. 4b shows the LSV curves of the Fe–N–PC catalyst at different rotating speeds. It could be seen that the limit-current density increased with the increase in rotation rate. The corresponding K–L curves are shown in Fig. 4b, and the calculated average electron transfer number of Fe–N–PC, according to the K–L equation, was 3.89 at potentials ranging from 0.20–0.70 V (Fig. 4b, inset), which is close to that of the four-electron transfer process involved in ORR. Moreover, RRDE measurements were carried out, and the results are shown in Fig. 4c. The electron transfer number was close to 3.65, which indicated a four-electron transfer process. As seen in Fig. 4d, the Tafel slope of Fe–N–PC was calculated to be 76 mV dec−1 in 0.1 M HClO4, which is slightly higher than that of Pt/C (71 mV dec−1), indicating their comparable catalytic performances in the acid medium.
Moreover, the catalytic stability and methanol tolerance were also studied by chronoamperometry measurements in an O2-saturated 0.1 M HCIO4 solution. As shown in Fig. 4e, after 7000 s, the relative current of Pt/C decreased by 30.22%, while the relative current of the Fe–N–PC catalyst decreased only by 6.85%. As shown in Fig. S7b,† the E1/2 was negatively shifted by 18 mV for the Fe–N–PC catalyst, and the E1/2 of the Pt/C catalyst was negatively shifted by 59 mV after 10000 cycles. These results indicated that Fe–N–PC had better stability than the commercial Pt/C catalyst for ORR in the acidic medium. The effect of methanol on the Fe–N–PC and Pt/C catalysts were examined by plotting their i–t curves in 0.1 M HCIO4 without and with 1 M methanol. As shown in Fig. 4f, when methanol was added at 200 s, the i–t curve of Pt/C showed a sharp drop. However, the i–t curve of Fe–N–PC was substantially unchanged, indicating that the Fe–N–PC catalyst retained very good methanol tolerance under acidic conditions as well.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra07539a |
This journal is © The Royal Society of Chemistry 2020 |