Weiwen Chen,
Zhikai Xie,
Hui Liang,
Xinhua Zhou,
Wenbin Hu* and
Xugang Shu*
College of Chemistry and Chemical Engineering, Zhongkai University of Agriculture and Engineering, Guangzhou 510225, China. E-mail: wbhu2000@163.com; xgshu@21cn.com; Tel: +86 20 89003208
First published on 17th January 2020
In this paper, we report the successful preparation of a novel bifunctional heterogeneous catalyst Ptδ+/SBA-APTE-SA with a partial positively charged Ptδ+ electronic structure via post-synthesis modification of (3-aminopropyl)triethoxysilane (APTE), succinic anhydride (SA) and platinum precursors. The resulting catalyst showed superior catalytic performance for the hydrosilylation of 1,1,1,3,5,5,5-heptamethyltrisiloxane (MDHM) with allyloxy polyethylene glycol (APEG) compared to a heterogeneous platinum catalyst. In addition, our catalyst was suitable for the hydrosilylation of other alkenes. Furthermore, the catalyst displayed sufficient stability after being reused five times without noticeable inactivation. In terms of cycle number and atomic utilization efficiency, it has potential applications as a green hydrosilylation method for industry.
Organosilicon compounds can be prepared via a homogeneously catalyzed synthetic procedure, which benefits from fast reaction rate, high conversion rate, and low reaction resistance.12,13 However, separation of the products from catalyst is nearly impossible, hindering catalyst reusability.14 Consequently, precious metals are wasted, and impart a darker color to the synthesized product, shortening its shelf life. Heterogeneous metal catalysts15 can be separated from products of mixed reactants without contaminating the metal residues, making them more environment-friendly than homogenous ones and reusable. Common heterogeneous catalysts are prepared by fixing metal particles on the surface of inorganic materials, such as activated carbon, silica, alumina and titanium dioxide or by loading organometallic materials on the functionalized organic polymers.
Recent reports have shown that mesoporous silica is a good carrier of gas storage,16 separation,17 chemical sensing18 and catalysis.19 This is due to mesoporous silica possessing a larger specific surface area (up to several thousand m2 g−1) and higher volume, more controllable pore structure, etc. Furthermore, it has controlled size distribution and shows tremendous advantages in limiting metal nanoparticles (NPs). When the metal or metal oxide particles are confined in the mesoporous silica's cavities or porous channels, the, prepared catalytic materials have uniform particle dispersion,20,21 which enhances heterogeneous catalytic activity. However, the absence of functional groups and selective sites in the majority of stable mesoporous silica limits their uses as catalysis. In particular, SBA-15 type mesoporous silicon is a two-dimensional hexagonal mesoporous material, possessing a large surface area, multiple unsaturated metal sites and good thermal stability provided by multiple functionalization sites.22–25 Therefore, mesoporous silica is often used as a substrate for the preparation of catalysts. Ye et al.26 reported a highly efficient bifunctional catalyst MCM-41–(SH-Pt)–(Vi-Pt), where Pt nanoparticles are uniformly dispersed on mesoporous silica functionalized by mercapto and vinyl groups, displaying high catalytic performance in the hydrosilylation of alkenes. Xie et al.27 successfully encapsulated Pt nanoparticles (NPs) on the surfaces and channels of Chitosan modified mesoporous silica (CS–SiO2), producing highly efficient catalysts (Pt/CS–SiO2) for the hydrosilylation reaction. Furthermore, the catalyst has excellent stability and reusability, at least 7 times without significant reduction in efficiency. However, there have been no reports of aminated and carboxylated mesoporous silica supporting partially charged platinum as the catalyst for hydrosilylation reaction.
In the present research, aminated and carboxylated SBA-APTE-SA was successfully synthesized using (3-aminopropyl)triethoxysilane (APTE) and succinic anhydride (SA) functionalized SBA-15. By harnessing the unique properties of SBA-APTE-SA, Pt was uniformly dispersed on the surface and mesoporous channels of SBA-APTE-SA, generating a highly efficient catalyst for the hydrosilylation reaction (Fig. 1). In addition, we explore the commercial value of the catalytic products and show that this it is a promising candidate as a future green industrial catalyst.
Fig. 1 The strategy for the synthesis of 1.5% Ptδ+/SBA-APTE-SA catalysts using two-step modification SBA-15 and their application in the hydrosilylation process. |
TGA curves of SBA-15, SBA-APTE and SBA-APTE-SA are shown in Fig. 3A(a–c). According to Fig. 3A, the loss of 40–100 °C is attributed to the elimination of water and residual water physically adsorbed on the channel's surface. From the Fig. 3A in the TG line, the final residues of SBA-15, SBA-APTE and SBA-APTE-SA are 92.4%, 81.0% and 75.01%, respectively. DTG curves of the three samples are shown in Fig. 3B(a–c). The curve of SBA-15 has no apparent peak after 150 °C, whereas SBA-APTE and SBA-APTE-SA have one and two decomposition peaks, respectively. SBA-APTE has a broad decomposition peak approx. 409 °C due to its amino group and carbon element undergoing rapid decomposition. SBA-APTE-SA possesses a decomposition peak at approx. 176 °C due to the residual SA. Similarly, SBA-APTE-SA displays a decomposition peak at approx. 502 °C, owing to the amino and carboxyl groups, and carbon element that rapidly decompose. Therefore, TGA and DTG analysis confirms that APTE and SA successfully modify SBA-15.
29Si solid-state NMR spectra are shown in Fig. 4. SBA-APTE-SA exhibits Q3, Q4, T2 and T3 bonds, indicating the presence of Si–O–H and Si–O–C bonds in the material.29 Addition of APTE and SA during the synthesis of SBA-APTE-SA, causes the presence of Si–O–C bonds (T2, T3). However, the existence of Si–O–H (Q3, Q4) proves that not all hydroxyl groups on SBA-15 are modified by APTE and SA.
Fig. 5A(a–c) shows the low-angle XRD (LXRD) patterns of SBA-15, SBA-APTE-SA, and Ptδ+/SBA-APTE-SA. SBA-15 exhibits a characteristic peak at 2θ = 0.86, 1.61 and 1.84 of the crystal face of 100, 110 and 200, indicating that the prepared material is a two-dimensional hexagonal mesoporous type.30,31 The LXRD of modified or Pt loaded mesoporous silica show no obvious alterations, which proves that the modification and loading of Pt did not alter the mesostructure and orderliness of SBA-15. The peak intensities of (100) reflections in SBA-APTE gradually decrease from modified SBA-15, and the peak of (110) with (200) reflections disappear from modified SBA-15 due to the proper loading of an organic modifier and homogeneous complexes, respectively.32 Fig. 5B shows the wide-angle X-ray diffraction (WXRD) patterns of the samples. SBA-15 displays a characteristic peak at 2θ = 15–30. vSBA-APTE-SA and 1.5% Ptδ+/SBA-APTE-SA WXRD patterns are similar to that of SBA-15 and only show the peak of amorphous silica, which is presumably due to Pt being evenly dispersed on SBA-APTE-SA or the cluster size of Pt is smaller than the detection limit of the X-ray.
Fig. 5 Low-angle XRD patterns (A) and wide angle XRD patterns (B) of SBA-15 (a), SBA-APTE-SA (b), and 1.5% Ptδ+/SBA-APTE-SA (c). |
The surface morphology of SBA-15, SBA-APTE-SA and 1.5% Ptδ+/SBA-APTE-SA were characterized using TEM (Fig. 6). Fig. 6a and b display the hexagonal array of the well-ordered two-dimensional pore structure and the typical honeycomb resembling SBA-15.33–35 In Fig. 6c, the edges of the modified mesoporous silica are rough, due to modifications causing slight damage to some of the lattice structure of the mesoporous silica. This results are in agreement with XRD analysis. In addition, TEM analysis provided direct observation of the morphology and distribution of Ptδ+ nanoparticles in the Ptδ+/SBA-APTE-SA composite. Typical TEM images of SBA-15 shown in Fig. 6d clearly display uniform and highly dispersed Ptδ+ nanoparticles in the hexagonal channels. Therefore, Ptδ+ is well dispersed in the SBA-APTE-SA guest, has a narrow size distribution between 1–5 nm (Fig. 6f), and is concentrated approx. 3 nm. This is due to the stability of the structure of the crystal itself and the presence of a functional group attached to the skeleton.
Fig. 6 HR-TEM images of SBA-15 (a and b), SBA-APTE-SA (c) and 1.5% Ptδ+/SBA-APTE-SA (d) and the corresponding size distribution plot of Ptδ+ (e). |
The N2 adsorption/desorption isotherm and pore size distribution of SBA-15, SBA-APTE-SA, and 1.5% Ptδ+/SBA-APTE-SA are depicted in Fig. 7. The isotherms of the samples indicate the Langmuir IV type adsorption (Fig. 7A).36 The hysteresis loops of these isotherms are obvious, indicating that the samples possess a large pore size,37 and belong to the type H2 loops.38 SBA-15 exhibits a 513 m2 g−1 surface area. However, it decreases to 211 m2 g−1 post modification with APTE and SA. After loading Ptδ+, its surface area is further reduced to 186 m2 g−1, indicating most Ptδ+ are dispersed inside the pores instead of being distributed on the outer surface. The pore diameter distribution was analyzed by the BJH method, and the distribution is shown in Fig. 7B and data parameters are listed in Table 1 with uniform pore diameter. Micropores are generated while calcining mesoporous SBA-15.39 The smaller pore diameter size is to blockage of micropores by APTE and SA or calcination collapsing the pores.40
Fig. 7 N2 adsorption/desorption isotherms (A) and pore size distribution (B) of SBA-15 (a), SBA-APTE-SA (b) and 1.5% Ptδ+/SBA-APTE-SA (c). |
Materials | Surface area (m2 g−1) | Pore diameter (nm) | Pore volume (m3 g−1) |
---|---|---|---|
SBA-15 | 513 | 6.577 | 0.918 |
SBA-APTE-SA | 211 | 4.327 | 0.280 |
1.5% Ptδ+/SBA-APTE-SA | 186 | 4.304 | 0.259 |
XPS analysis was performed to determine the chemical composition of the prepared 1.5% Ptδ+/SBA-APTE-SA nanoparticle and chemical status of Pt in the samples. Fig. 8a shows the presence of O, Si, N, and C elements, and the corresponding photoelectron peaks that appear at binding energies of 531 (O 1s), 28 (O 2s), 402 (N 1s), 156 (Si 2s), 106 (Si 2p) and 285 (C 1s). Nature and oxidation state of the Pt species (Pt0, Pt2+, and Pt4+) is normally determined by Pt (4f) peak study using XPS technique. As shown in Fig. 8b, the Pt 4f XRD spectra of Ptδ+/SBA-APTE-SA displays a doublet containing a low energy band (Pt 4f7/2) and high energy band (Pt 4f5/2). Pt4+ is 73.2 and 76.8 eV, and Pt2+ is 72.7 and 75.5 eV. As determined, the negative shift of Pt binding energies for Ptδ+/SBA-APTE-SA relative to that of Ptδ+ is present. This is due to Ptδ+ complexes with amino and carboxyl groups, causing a negative shift in the binding energy of platinum. To identify different chemical states of Pt, the spectra were fitted by two overlapping curves, named Pt4+ and Pt2+. In terms of kinetics, since the partially charged Ptδ+ electronic structure of Ptδ+/SBA-APTE-SA is produced before the catalytic reaction proceeds, additional formation to initiate the hydrosilylation reaction is not required compared with other forms. Thus, the Ptδ+/SBA-APTE-SA catalyst has a higher catalytic performance for the hydrosilylation of alkenes.
Fig. 8 XPS spectra of 1.5% Ptδ+/SBA-APTE-SA: survey spectrum (a) and high resolution of Pt spectrum (b). |
Entry | Catalyst | Catalyst amount (mmol%) | Temperature (°C) | Time (min) | Conv. (%) |
---|---|---|---|---|---|
a Reaction condition: MDHM = 0.02 mol, APEG = 0.02 mol. n0 = 20.0 mmol. n0 signifies the mole of original Si–H and nt signifies the mole of Si–H after the reaction. nMDHM = 0.02 mol. | |||||
1 | SBA-15 | — | 100 | 225 | 3.52 |
2 | SBA-APTE-SA | — | 100 | 225 | 4.69 |
3 | 1.5% Ptδ+/SBA-APTE-SA | 8.21 | 80 | 225 | 73.84 |
4 | 1.5% Ptδ+/SBA-APTE-SA | 8.21 | 90 | 225 | 80.00 |
5 | 1.5% Ptδ+/SBA-APTE-SA | 8.21 | 100 | 225 | 91.04 |
6 | 1.5% Ptδ+/SBA-APTE-SA | 8.21 | 110 | 225 | 91.52 |
7 | 1% Ptδ+/SBA-APTE-SA | 8.21 | 100 | 225 | 84.10 |
8 | 2% Ptδ+/SBA-APTE-SA | 8.21 | 100 | 225 | 91.38 |
9 | 1.5% Ptδ+/SBA-APTE-SA | 6.15 | 100 | 225 | 85.73 |
10 | 1.5% Ptδ+/SBA-APTE-SA | 10.26 | 100 | 225 | 90.22 |
The conversion of MDHM in this catalytic reaction was further studied by taking samples every 45 minutes at 90, 100, and 110 °C. As the reaction time increases, each curve first rises and then begins to stabilize (Fig. 9). MDHM conversion at 100 and 110 °C increase more rapidly over a relatively short time, compared to 90 °C. Although the MDHM conversion at 100 and 110 °C is very close, lower temperature is better for the catalytic reactions. According to the above results, the optimum conversion is achieved at 100 °C (91.04% conversion).
Fig. 9 Effect of Ptδ+/SBA-APTE-SA on MDHM conversion at different temperatures (reaction conditions: MDHM, 0.02 mol; APEG, 0.02 mol; catalyst, 20 mg). |
The reusability and stability of heterogeneous catalysts are important for industrial applications and green chemistry. Therefore, it must be easily separated from the reaction solution. In our case a simple centrifugal separation operation is performed, followed by washing with ethanol several times, and then a circulation test after vacuum drying. As shown in Fig. 8, the catalyst is highly stable after a series of continuous runs, and the catalytic activity is maintained at about 82% after 5 cycles (Fig. 10). The catalytic conversion rate decreases after the fifth cycle due to Ptδ+ drop on the surface of mesoporous silica. Finally, in order to explore the versatility of the catalyst, a series of different alkenes were successfully employed in the hydrosilylation reaction under optimal conditions (Table 3). The TON and TOF values were calculated for the reaction by the conversion of the product and amount of catalyst.41 Although the conversion and TON values vary depending on the molecular chain, the catalytic effect is satisfactory.
Fig. 10 Reusability of 1.5% Ptδ+/SBA-APTE-SA in the catalytic hydrosilylation of APEG (reaction conditions: MDHM, 0.02 mol; APEG, 0.02 mol; catalyst, 20 mg; temperature, 100 °C; time, 225 min). |
Entry | Substrate | Catalyst amount (mmol%) | Temperature (°C) | Time (min) | Conv. (%) | TON | TOF (h−1) |
---|---|---|---|---|---|---|---|
a Reaction condition: MDHM = 0.02 mol; MDHM:alkene molar ratio, 1:1. nPt signifies the mole of Pt, nMDHM = 0.02 mol. | |||||||
1 | Allyloxy polyethylene glycol (380) | 8.21 | 100 | 225 | 91.04 | 11835 | 3156 |
2 | Acrylic polyethers (200) | 8.21 | 100 | 225 | 95.15 | 12370 | 3299 |
3 | 1-Dodecene | 8.21 | 100 | 225 | 94.19 | 12245 | 3265 |
4 | 1-Tetradecene | 8.21 | 100 | 225 | 90.54 | 11770 | 3139 |
5 | Styrene | 8.21 | 100 | 225 | 97.35 | 12656 | 3375 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra09082g |
This journal is © The Royal Society of Chemistry 2020 |