Anqi Lib,
Hongming Long*ab,
Hongliang Zhanga and
Haijin Li*ac
aKey Laboratory of Metallurgical Emission Reduction & Resource Recycling (Anhui University of Technology), Ministry of Education, Ma’anshan, Anhui 243002, PR China. E-mail: yaflhm@126.com; lihaijin@ahut.edu.cn
bSchool of Metallurgical Engineering, Anhui University of Technology, Ma’anshan, Anhui 243002, China
cSchool of Energy and Environment, Anhui University of Technology, Ma’anshan, Anhui 243002, China
First published on 10th March 2020
Ce–Fe–Mn catalysts were prepared by an oxalic acid assisted co-precipitation method. The influence of Ce doping and calcination temperature on the catalytic oxidation of chlorobenzene (as a model VOC molecule) was investigated in a fixed bed reactor. The Mn3O4 phase was formed in Ce–Fe–Mn catalysts at low calcination temperatures (<400 °C), which introduced more chemisorbed oxygen, and enhanced the mobility of O atoms, resulting in an improvement of the reduction active of Mn3O4 and Fe2O3. Additionally, CeO2 has strong redox properties, and Ce4+ would oxidize Mnx+ and Fex+. Therefore, the interaction of Ce, Fe and Mn can improve the content of surface chemisorbed oxygen. As compared with Fe–Mn catalysts, the catalytic conversion of chlorobenzene over Ce(5%)–Fe–Mn-400 was about 99% at 250 °C, owing to high specific surface area, Mn3O4 phase, and Ce doping. However, with the increase in roasting temperature, the performance of the catalysts for the catalytic combustion of chlorobenzene was decreased, which probably accounts for the formation of the Mn2O3 phase in Ce–Fe–Mn-500 catalysts, leading to a decrease in the specific surface area and concentration of chemically adsorbed oxygen. As a result, it can be expected that the Ce–Fe–Mn catalysts are effective and promising catalysts for chlorobenzene destruction.
Catalysts based on noble metals, perovskites, and transition metal oxides have been developed for the catalytic oxidation of chlorinated aromatic compounds.11,16,17 Noble metals are expensive and always deactivate owing to chlorine (Cl) poisoning during catalytic oxidation processes, which limits their practical large-scale application.11 The temperature of catalytic oxidation for perovskites is usually above 500 °C, thus they were not the ideal catalysts for low-temperature catalytic degradation technology.18 Previous reports showed that transition metal oxides as proper catalysts have the advantages of low-temperature catalytic activity, thermal stability, and low cost.19 Mn-based oxides, such as Mn3O4, Mn2O3, and MnO2, are capable of providing the mobile-electron environment required by redox catalysts, owing to polymorphism and polyvalence, and have exhibited remarkable activities in the removal of gaseous pollutants (CO, NOx and VOCs).20–24 The catalytic activity is in the order Mn3O4 > Mn2O3 > MnO2, which are benefits from oxygen mobility in the catalyst.24 Nevertheless, the individual MnOx catalysts are still some way from reaching a satisfactory catalytic performance in terms of stability and activity to some kinds of VOCs, for example, the poor activity to catalytically oxidize chlorobenzene (CBz). Moreover, with the addition of metal ions (such as Ce, Fe, Co, and Cu), the catalytic activity of Mn-based oxides at low temperature could be obviously enhanced, due to possible complementary advantages of different metals in the catalytic activity.25–27 Among the alternative transition metal oxides, Fe–Mn binary oxides are common choices for catalytic combustion.20,28 The Mn–Fe–O catalysts exhibit high catalytic activity for toluene oxidation, arising from high amounts of Mn4+ ions, and high concentrations of lattice defects and oxygen vacancies.11 However, Fe–Mn catalysts were not capable of removing chlorinated pollutants.29 The active sites of Fe–Mn oxides were easily poisoned due to the strong adsorption of Cl, which could be overcome by the addition of other metals.12 Recently, CeO2 was used in the catalytic combustion of low concentration chlorobenzene, owing to its high oxygen storage capacity, abundant oxygen vacancies and strong redox property.30
To meet these challenges and further improve low-temperature performance for the catalytic destruction of chlorobenzene, herein, we prepare a series of Ce modified Fe–Mn oxides by a co-precipitation process. The influence of calcination temperature and the amount of the doped Ce on the catalytic destruction of chlorobenzene were investigated. It was found that Ce–Fe–Mn oxides consisting of Mn3O4, Fe2O3, and CeO2, exhibited high activity for the catalytic oxidation of chlorobenzene. The inner relationship between catalytic behavior and structural properties was investigated by a combination of performance and characterization studies (XRD, BET, TEM, H2-TPR, XPS, etc.).
Unless otherwise specified, in this experiment the weight of catalysts was 0.2 g, which was prepared by oxalic acid co-precipitation. The ratio of chlorobenzene conversion was calculated as follows:
It is well known that a high surface area is beneficial to catalytic performance. The BET surface area, total pore volume and pore size of the Ce–Fe–Mn catalysts are summarized in Table 1. All Ce–Fe–Mn catalysts exhibited higher surface areas than the Fe–Mn catalyst. With increasing amounts of Ce doping, the specific surface area firstly increased and then decreased at the same roasting temperature. 5% Ce modified Fe–Mn catalysts had the largest surface area (190.8 m2 g−1), which might be caused by the pore structure and good dispersion of Ce. In addition, the sintering temperature had an obvious influence on the BET surface area of the Ce–Fe–Mn catalysts. When the roasting temperature was 300 °C, Ce(5%)–Fe–Mn-300 catalysts had a wonderful surface area (290.6 m2 g−1). With the increasing the calcination temperature to 500 °C, the BET surface area decreased significantly, which is attributed to the increase in the size of the particles, which agrees well with the sample morphology (Fig. 2 and S2†).
Catalysts | Surface area (S/m2 g−1) | Pore volume (V/cm3 g−1) | Pore diameter (D/nm) |
---|---|---|---|
Fe–Mn | 33.4616 | 0.226514 | 266.9446 |
Ce(2%)–Fe–Mn-400 | 188.1677 | 0.321711 | 68.3881 |
Ce(5%)–Fe–Mn-400 | 190.8000 | 0.301823 | 61.1414 |
Ce(7.5%)–Fe–Mn-400 | 85.7452 | 0.208402 | 94.6542 |
Ce(10%)–Fe–Mn-400 | 73.7974 | 0.238484 | 126.6648 |
Ce(5%)–Fe–Mn-300 | 290.6160 | 0.319763 | 42.3521 |
Ce(5%)–Fe–Mn-500 | 47.0542 | 0.206230 | 178.4679 |
The morphology of samples was characterized by TEM. As shown in Fig. 2 and S2,† the Ce–Fe–Mn catalysts consisted of crumb-like nanoparticles with shaggy surface. In addition, it is found that the particle size of the samples obviously increased with increasing the calcination temperature, which was consistent with the average crystallite size estimated from the Scherrer equation. Additionally, the spatial chemical compositions of Ce–Fe–Mn catalysts were further identified by EDS spectroscopy (Fig. S3†), confirming the uniform distribution of Ce, Fe, Mn and O elements on the catalysts. The high dispersion of Mn, Fe, and Ce on the surface of the Ce–Fe–Mn-400 catalysts provided a large number of oxidative active sites, which improved the oxidation efficiency of chlorobenzene.31
In order to check the redox properties of Ce–Fe–Mn catalysts, H2-TPR of the catalysts was carried out, and the results are shown in Fig. 3. The H2-TPR patterns strongly depend on the oxidation state of Ce–Fe–Mn catalysts. As presented in Fig. 3, for Fe–Mn and Ce–Fe–Mn catalysts, the reduction temperature process of Fe2O3 to Fe3O4 occurred in the range 350–450 °C.32 Meanwhile, for Fe–Mn, Ce–Fe–Mn-300, and Ce–Fe–Mn-400 catalysts, two main reduction peaks (TTP: 290 °C and 430 °C) were observed, which were ascribed to the reduction of manganese from MnO2 to Mn2O3 and Mn2O3 to Mn3O4, respectively.33 Compared with Ce–Fe–Mn-400 catalysts, the reduction temperature 230 °C appeared in Fe–Mn and Ce–Fe–Mn-300 catalysts, which is consistent with the H2-TPR results previously reported.24 Therefore, Fe–Mn and Ce–Fe–Mn-300 catalysts were reduced at a lower temperature and they consumed more H2 than Ce–Fe–Mn-400 catalysts, demonstrating the weaker Mn–O bonds of Fe–Mn and Ce–Fe–Mn-300 catalysts,34 whereas, for the Ce–Fe–Mn-500 catalyst, the first reduction peak changed from 290 °C to 325 °C. The reduction temperature shifting to a higher temperature probably means a decrease in the lattice oxygen mobility on the Ce–Fe–Mn catalyst.35 Therefore, the catalytic activity of chlorobenzene oxidation was correlated with the oxygen mobility.36 In other words, the higher the oxygen mobility, the higher the catalytic activity. According to previous reports, CeO2 samples showed two reduction peaks at 530 °C and 800 °C, which could be assigned to the reduction of surface and bulk Ce4+, respectively.37 However, no obvious reduction peaks attributable to CeO2 were observed for the Ce–Fe–Mn catalysts, implying that the interaction between the Ce, Fe and Mn in the catalysts was large, which coincided with He’s observations.38
On the basis of the XPS analysis, the surface chemical states of Ce, Fe, Mn, and O species for the Ce–Fe–Mn catalysts were evaluated and are shown in Fig. 4, and the atomic concentrations on the surface of the catalysts are shown in Table 2. As shown in Fig. 4A, two main peaks of the Mn 2p spectra can be identified as Mn 2p3/2 and Mn 2p1/2. The deconvolution procedure was applied for the Mn 3p3/2 signal, it can be reliably separated into three contributing peaks 641.0–641.4 eV, 642.5–642.9 eV and 644.1–646.1 eV, which may be assigned to Mn2+, Mn3+ and Mn4+, respectively.39 Because no crystalline MnO2 or Mn2O3 species were detected by XRD on all the catalysts calcined at 300 °C and 400 °C, MnO2 or Mn2O3 in the catalysts may be well dispersed on the catalyst surface in an amorphous state. It can be seen from Table 2 that the concentration of Mn4+ in Ce(5%)–Fe–Mn-400 °C was higher than that of other catalysts, and this catalyst presented higher performance for the catalysis of chlorobenzene. Accordingly, the higher ratio of Mn4+ on Ce–Fe–Mn catalysts might lead to more active sites, thereby enhancing chlorobenzene oxidation. The Fe 2p XPS spectra of the Ce–Fe–Mn catalysts is shown in Fig. 4B. Two main peaks of Fe 2p spectra correspond to Fe 2p3/2 and Fe 2p1/2. Peak fitting deconvolution of the Fe 2p3/2 peak indicates the presence of two different Fe species: Fe2+ (710.2–710.7 eV) and Fe3+ (712.2–712.8 eV).40 The Ce 3dXPS spectra of the Ce–Fe–Mn catalysts is shown in Fig. 4C. The peaks at u, u′′, u′′′, v, v′′, and v′′′ are attributed to Ce4+, and the peaks at u′ and v′ are considered to be Ce3+.41 As shown in Table 2, Ce was mainly in the +4 valence state and only a small fraction of the +3 valence state existed in Ce–Fe–Mn catalysts, which might be due to the lower content of lattice defect and oxygen vacancies.
Fig. 4 XPS spectra of the catalysts over the spectral regions of Mn 2p (A), Fe 2p (B), Ce 3d (C) and O 1s (D). |
Catalysts | Ce (at%) | Fe (at%) | Mn (at%) | O (at%) | |||||
---|---|---|---|---|---|---|---|---|---|
Ce3+ | Ce4+ | Fe2+ | Fe3+ | Mn2+ | Mn3+ | Mn4+ | Oα | Oβ | |
Ce(2%)–Fe–Mn-400 | 23.05 | 76.95 | 55.64 | 44.36 | 44.28 | 29.27 | 26.49 | 74.18 | 25.82 |
Ce(5%)–Fe–Mn-400 | 12.50 | 87.50 | 48.71 | 51.29 | 31.79 | 34.48 | 33.74 | 37.33 | 62.67 |
Ce(7.5%)–Fe–Mn-400 | 18.82 | 81.11 | 58.26 | 41.74 | 46.58 | 31.48 | 21.93 | 81.11 | 18.88 |
Ce(10%)–Fe–Mn-400 | 30.72 | 65.66 | 58.57 | 41.42 | 43.52 | 37.95 | 18.53 | 80.72 | 19.98 |
Ce(5%)–Fe–Mn-300 | 19.06 | 80.94 | 51.63 | 48.37 | 37.30 | 35.27 | 27.43 | 73.14 | 26.86 |
Ce(5%)–Fe–Mn-500 | 12.18 | 87.82 | 53.44 | 46.56 | 40.90 | 33.11 | 25.99 | 74.65 | 25.35 |
The O 1s XPS spectra of the Ce–Fe–Mn catalysts is shown in Fig. 4D. The O 1s spectra showed two peaks: the surface lattice oxygen (denoted as Oα) at about 529.6 eV, and the chemisorbed oxygen species (denoted as Oβ).26 Between the two oxygen species, the chemisorbed oxygen was more active than the lattice oxygen.13 The surface chemisorbed oxygen has been reported to be in favor of catalytic oxidation of chlorobenzene.42 Therefore, Oβ plays an important role in the Ce–Fe–Mn catalysts during catalytic reaction. Table 2 shows that the ratio of chemisorbed oxygen to lattice oxygen was higher for Ce(5%)–Fe–Mn-400 than the others, which is consistent with the higher catalytic performance against chlorobenzene.
The catalytic performances of the Fe–Mn and Ce–Fe–Mn catalysts were evaluated for the oxidation of chlorobenzene. The ratio of chlorobenzene conversion was investigated as a function of the temperature, 100–400 °C, and the results are shown in Fig. 5. As can be observed, pure Fe–Mn catalyst performed the lowest conversion with the ratio of chlorobenzene conversion at about 90% when temperature reached as high as 400 °C. Upon addition of Ce to the Fe–Mn catalyst, the ratio of chlorobenzene conversion remarkably increased up to a Ce content of 5%, and Ce(5%)–Fe–Mn was the most active among all catalysts achieving ∼99% chlorobenzene conversion at 250 °C. When the CeO2 content continuously increased to 7.5–10%, the catalytic activity started to decrease, even worse than that of Ce(2%)–Fe–Mn, which indicated that the optimum concentration of Ce is 5% for Ce–Fe–Mn catalysts to reach the largest chlorobenzene conversion. For Fe–Mn, the catalytic activity for chlorobenzene oxidation was obviously lower than those of Ce–Fe–Mn, showing that CeO2 addition offers significant promotion over Fe–Mn.
Fig. 5 Catalytic performance of the Fe–Mn and Ce–Fe–Mn catalysts. Reaction conditions: 250 ppm CBz, 80% N2, 10% O2, and GHSV of 1500 h−1, 0.2 g catalysts. |
In order to further discuss the factors affecting the catalytic efficiency of chlorobenzene, the catalytic performances of Ce(5%)–Fe–Mn catalysts with different calcination temperatures were investigated. From Fig. 6, it is evident that there is no significant distinction in the ratio of chlorobenzene conversion between Ce(5%)–Fe–Mn-300 and Ce(5%)–Fe–Mn-400. This is because Ce(5%)–Fe–Mn-300 catalysts had a large BET surface area, while Ce(5%)–Fe–Mn-400 had more Mn4+ content, resulting in more chemisorption oxygen. Therefore, the ratio of chlorobenzene conversion with the two catalysts is basically the same after the synergistic effects. When the calcination temperature rises to 500 °C, the catalytic efficiency of chlorobenzene for Ce(5%)–Fe–Mn-500 obviously reduced, which was correlated with the production of Mn2O3, resulting in a decline of the oxygen mobility.24
The chlorobenzene oxidation reaction over Ce–Fe–Mn catalysts is mainly determined by two critical factors, one is the catalyst’s ability to trap surface chemisorbed oxygen groups which promotes oxygen transportability to enhance activity.43 Based on the H2-TPR results, it was shown that reaction temperature of the catalysts was associated to the amount of lattice oxygen of the catalysts. The Mn3O4 phase in Ce–Fe–Mn catalysts was more reducible at lower temperatures and could easily trap surface chemisorbed oxygen groups which increases the mobility of O atoms compared to the other catalysts. Another determining factor in catalytic oxidation reactions is the number of active surface sites.44 For Ce(5%)–Fe–Mn-400 and Ce(5%)–Fe–Mn-300 catalysts, owing to a large surface area and high dispersion of Mn, Fe, and Ce, a greater number of active surface sites were present for the adsorption of chlorobenzene molecules, resulting in the improvement of the catalytic activity. Moreover, the decrease in specific surface area caused by roasting is also one of the reasons why the activity decreases at higher temperatures, because the active surface sites for the adsorption of chlorobenzene molecules decreases.
According to the analysis above, the possible mechanism for chlorobenzene catalytic oxidation by the Ce–Fe–Mn catalysts is shown in Fig. 7. In the chlorobenzene catalytic combustion, C–Cl bonds are weaker than C–H bonds, and hence, more prone to attack by nucleophiles.45 The first step in the oxidation of chlorobenzene is the C–Cl molecular bonds of chlorobenzene are destroyed, and the free Cl− ions are adsorbed to the metal cations. On the other hand, during the catalytic oxidation, chlorobenzene molecules are adsorbed on the surface of Ce–Fe–Mn catalysts and oxidized by the active oxygen into H2O and CO2.46 The free Cl− ions produce HCl, and react with chemisorbed oxygen to form Cl2 simultaneously.38 The chlorobenzene oxidation reaction is shown eqn (1):
(1) |
Cl species need be removed as Cl2 or HCl from the surface of catalysts so as to avoid deactivating the catalysts.47 In this study, the removal of Cl species was promoted by elevating the temperature (e.g. to 250 °C) and synergistic mechanisms on the Ce–Fe–Mn catalysts. It may be deduced that the removal of Cl species is a slow step so that it determines the rate of chlorobenzene catalytic oxidation. According to a previous report, the reduction of Mn3O4 and Fe2O3 releases additional O atoms attached to the catalysts’ surface to become surface chemisorbed oxygen.41 The redox cycle of Fe–Mn catalysts is shown as eqn (2):
Mn4+ + Fe2+ → Mn3+ + Fe3+ | (2) |
Additionally, Ce plays a co-catalytic role in the Ce–Fe–Mn catalysts. Ce4+ has strong oxidizing properties, which can oxidize Mnx+ and Fex+. At the same time, Ce3+ is oxidized to CeO2 by O2 in the air16 (eqn (3)–(5)).
Mn3+ + Ce4+ + O2− → Mn4+ + Ce3+ | (3) |
Fe2+ + Ce4+ + O2− → Fe3+ + Ce3+ | (4) |
Ce3+ + O2 → Ce4+ + O2− | (5) |
Therefore, the interaction of Ce, Fe and Mn can accelerate the conversion of O2 into surface chemisorbed oxygen and improve the content of surface chemisorbed oxygen. Since the adsorption of surface O atoms on the oxygen vacancies of catalysts is the rate determining step for the HCl oxidation reaction, the surface chemisorbed oxygen is critical for the so-called Deacon process48 (eqn (6)).
2HCl + O → H2O + Cl2 | (6) |
Therefore, the higher the amount of surface chemisorbed oxygen in Ce–Fe–Mn catalysts, the easier the removal of Cl from the catalyst surface, resulting in the improvement of the reaction efficiency. This implies that the synergistic mechanism between Ce–Fe–Mn is combined to promote the chlorobenzene oxidation mutually.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra10489e |
This journal is © The Royal Society of Chemistry 2020 |