Ting Li,
Xiurong Ren*,
Liuxu Bao,
Meijun Wang,
Weiren Bao and
Liping Chang*
Key Laboratory of Coal Science and Technology, Taiyuan University of Technology, Ministry of Education and Shanxi Province, Taiyuan 030024, PR China. E-mail: renxiurong@tyut.edu.cn; lpchang@tyut.edu.cn
First published on 31st March 2020
In this study, four different semicoke supported zinc oxide sorbents were prepared by combining high-pressure impregnation and heat treatment using four different lignites (Zhaotong, Xiaolongtan, Huolinhe, and Shengli districts) as precursors of supports and zinc nitrate as precursor of the active component. Their desulfurization performances were studied in a fixed-bed reactor at 400 °C in simulated coal gas. The physico-chemical properties of raw lignites were investigated using chemical titration, nitrogen adsorption and thermogravimetry (TG). The physico-chemical structures of sorbents were characterized by atomic absorption spectrometry (AAS), X-ray diffraction analysis (XRD), nitrogen adsorption, and scanning electron microscopy (SEM). The results indicate that the lignite as support precursor plays a critical role in the desulfurization performance of the sorbent. It affects the desulfurization activity of the prepared sorbent by influencing the loading content and utilization rate of the active component of the sorbent. The sorbent HPZn/C(Z) prepared using Zhaotong lignite presents the best desulfurization performance owing to its higher content and utilization rate of the active component, with a 13.74 h breakthrough time with the breakthrough sulfur capacity of 3.69 g sulfur/100 g sorbent. It is found that the loading content of the active component depends on the pore structure of the raw lignite, how its pore structure changes in high-pressure impregnation process and the content of oxygen-containing functional groups on its surface. The utilization rate of the active component is associated with the pore structure properties of the sorbent formed during heat treatment.
H2S removal using metal oxide sorbents at high temperature is a significant desulfurization technology. It can not only improve thermal efficiency, but also reduce equipment cost without gas cooling and reheating processes compared with the conventional wet desulfurization. So far, various single and mixed metal oxide sorbents prepared by different methods were studied for hot coal gas desulfurization,5–19 such as oxides of iron, manganese, zinc, copper, cerium, calcium, and cobalt. In view of deep desulfurization, zinc oxide is regarded as the most attractive candidate sorbent owing to its high precision and good thermal stability for H2S removal.20 In addition, various porous materials, which are used as supports to improve the properties of sorbents, were also investigated. The porous supports mainly contain γ-Al2O3, mesoporous silica, zeolite, and carbon materials.21–27 Carbon materials including activated carbon and semicoke have attracted more and more researchers' attention due to their abundant pore structure and low cost. In comparison with activated carbon, semicoke is cheaper and more easily attained. Lignite has larger porosity and higher pyrolysis reactivity compared with other coals, making it a good raw material for semicoke preparation. In addition, lignite has higher water absorption ability, which is beneficial for loading active component on its surface by impregnation method.
In consideration of these, our group proposed to prepare a semicoke supported zinc oxide sorbent for deep desulfurization by combining impregnation and heat treatment using lignite as precursor of support and zinc nitrate as precursor of active component. The advantage of this method is that the preparation of semicoke and the decomposition of active component precursor are accomplished simultaneously during heat treatment, simplifying preparation process of sorbents. In our previous studies, different impregnation methods were investigated. The results show that the sorbents obtained by high-pressure impregnation and heat treatment method have good desulfurization performance. It is because high-pressure impregnation can improve the pore structure of the lignite compared with other impregnation methods and make more active components loading on its surface.28 The conditions of high-pressure impregnation and heat treatment were also optimized.29,30 Lignite, as the precursor of support, could have significant effect on the desulfurization performance of sorbent prepared by this method. So, the effect of different lignites as precursor of support on desulfurization performance of the sorbents should be investigated. In China, lignite resources are mainly distributed in Inner Mongolia and Yunnan province. Due to different coal-forming periods, the lignites from Yunnan province belong to young lignite and those from Inner Mongolia belong to old lignite. The physico-chemical properties of young lignite and old lignite are different. Therefore, in this paper, two young lignites from Zhaotong and Xiaolongtan districts of Yunnan and two old lignites from Huolinhe and Shengli districts of Inner Mongolia were selected as the precursor of support to prepare semicoke supported zinc oxide sorbents by aforementioned method. The effects of these lignites on the performances and desulfurization activities of the sorbents were investigated.
Items | Sample | |||
---|---|---|---|---|
ZT | XLT | HLH | SL | |
Proximate (wt%) | ||||
Moisture (ad) | 16.74 | 19.45 | 13.55 | 14.39 |
Volatile (daf) | 53.08 | 59.76 | 50.00 | 49.12 |
Ash (d) | 16.24 | 8.17 | 3.98 | 7.34 |
Ultimate (wt%, daf) | ||||
Carbon | 65.94 | 69.62 | 74.91 | 74.88 |
Hydrogen | 4.63 | 4.10 | 4.65 | 4.22 |
Oxygen | 27.19 | 23.20 | 18.21 | 19.01 |
Nitrogen | 1.54 | 1.96 | 1.09 | 0.87 |
Sulfur | 0.70 | 1.12 | 1.14 | 1.02 |
H2S breakthrough time, breakthrough sulfur capacity and utilization rate of active component were used to evaluate the desulfurization performance of sorbent. When the outlet concentration of H2S reached 1 ppm, the sorbent bed was regarded as breakthrough. The breakthrough time was designated as the time from the beginning of experiment to the breakthrough of sorbent bed. The breakthrough sulfur capacity was the weight of sulfur adsorbed by 100 g sorbent in the breakthrough time, which was calculated using the following equation:
(1) |
The calculation equation of utilization rate of active component (Zn) was as follows:
(2) |
The desulfurization tests were carried out twice for each sorbent, the average value and standard deviation of H2S breakthrough time and breakthrough sulfur capacity were calculated.
The metal contents in the samples were analyzed by an atomic absorption spectrum instrument (AA240FS, America) with working lamp current of 2.0 mA.
The content of oxygen-containing functional groups including phenolic hydroxyl (Ar-OH) and carboxyl (COOH) groups were quantitatively analyzed with chemical titration and ion exchange method. The detailed procedure can be found in previous literature.31
The measures of the metal contents and oxygen-containing functional groups contents of the samples were also repeated for another time. The average value and standard deviation for the data were calculated.
The pore structures of the samples were measured using the nitrogen adsorption analyzer (JW-BK122W, JWGB, China). The specific surface area (Stotal) of samples was measured by Brunauer–Emmet–Teller (BET) equation. The micro-pore volume (Vmicro) and micro-pore surface area (Sinternal) were assessed according to t-plot model. The meso-pore volume (Vmeso) was calculated according to Barret–Joyner–Halenda (BJH) model. The external surface area (Sexternal) was obtained by difference of Stotal and Sinternal. The total pore volume (Vtotal) was the sum of Vmicro and Vmeso.
The pyrolysis characteristics of raw lignites were investigated via a thermogravimetric analyzer (STA449F3, NETZSCH, Germany). The pyrolysis was carried out from room temperature to 900 °C at a heating rate of 10 °C min−1 in ambient pressure with 100 mL min−1 nitrogen. 30 mg coal sample was used for each experiment.
The surface morphologies of the sorbents were obtained by scanning electron microscope (TESCAN MAIA 3 LMH, Czech Republic). The scanning voltage is 20.0 kV.
Zn loading contents of the impregnated lignites and sorbents were measured by an atomic absorption spectrum, and Zn utilization rates of the sorbents were calculated through the breakthrough sulfur capacity and theoretical sulfur capacity. The results are shown in Tables 2 and 3. It can be seen that Zn loading contents of the impregnated lignites were no significant difference except for the PZn/C(X). Zn loading contents of the PZn/C(H), PZn/C(S), and PZn/C(Z) were in the range of 17.73–18.71% while that of the PZn/C(X) was only 9.20%. After heat treatment, Zn loading contents of the sorbents decreased by approximate 3–5% compared with corresponding impregnated lignites, due to pyrolysis of the lignites and decomposition of zinc nitrate in heat treatment process. As a result, the Zn loading contents of the HPZn/C(H), HPZn/C(Z), and HPZn/C(S) were in the range of 13.33–14.06% while that of the HPZn/C(X) was only 6.40%. The difference of Zn utilization rates of the sorbents was greater. They varied from 9.28% to 53.95%. Combined with the breakthrough sulfur capacity of the sorbents, it can be found that the breakthrough sulfur capacity of the HPZn/C(X) was only 0.29 g due to its lowest Zn loading content and utilization rate (6.40% and 9.28%). The breakthrough sulfur capacity of the HPZn/C(H) was only 0.66 g S/100 g sorbent, although its Zn loading content was the highest in all sorbents and slightly higher that of the HPZn/C(X). Compared with the theoretical sulfur capacity, the utilization rate of Zn for HPZn/C(H) is only 9.67%. The similar phenomenon was observed for sorbent HPZn/C(S). Sorbent HPZn/C(Z) with higher Zn content and the highest utilization rate of Zn has the highest sulfur capacity. Apparently, the lignite as support precursor affected the desulfurization activity of the sorbent by influencing content and utilization rate of active component. The higher content and utilization rate of Zn are indispensable for good desulfurization performance of sorbent.
Sample | PZn/C(X) | PZn/C(H) | PZn/C(S) | PZn/C(Z) |
---|---|---|---|---|
Zn content (%) | 9.20 ± 0.13 | 18.71 ± 0.11 | 17.73 ± 0.18 | 18.38 ± 0.22 |
Sorbent | Zn content (%) | Sb (g S/100 g sorbent) | St (g S/100 g sorbent) | Zn utilization rate (%) |
---|---|---|---|---|
HPZn/C(X) | 6.40 ± 0.15 | 0.29 ± 0.04 | 3.15 ± 0.07 | 9.28 ± 0.91 |
HPZn/C(H) | 14.06 ± 0.08 | 0.66 ± 0.03 | 6.92 ± 0.04 | 9.67 ± 0.44 |
HPZn/C(S) | 13.33 ± 0.10 | 2.10 ± 0.12 | 6.56 ± 0.05 | 32.01 ± 2.0 |
HPZn/C(Z) | 13.88 ± 0.11 | 3.69 ± 0.10 | 6.83 ± 0.05 | 53.95 ± 1.05 |
In order to further understand the causes that lead to the difference of Zn loading contents in sorbents, pore structures of raw lignites and impregnated lignites were characterized by nitrogen adsorption analyzer. Generally, higher pore volume and specific surface area are beneficial to adsorbing ions of active component in solution. As displayed in Fig. 4, the pore volume and specific surface area of the R/C(H) was obviously higher than those of other raw lignites. After high pressure impregnation, the pore volumes and specific surface areas of raw lignites increased to some degree. The increases of pore volumes and specific surface areas of the PZn/C(S) and PZn/C(Z) were more evident in comparison with corresponding raw lignites. It indicates that high pressure impregnation can improve pore volume and specific surface area of raw lignite, which is advantageous for adsorption of zinc ion in solution. That is because in high-pressure impregnation process, the liquid has stronger ability of penetrating and dissolving matter.30 The hot solution can open some blocked pores of raw lignite and dissolve some minerals in pore wall, resulting in increase of pore volume and specific surface area.
Fig. 4 Pore structures of raw lignites and impregnated lignites ((a) pore volume, (b) specific surface area). |
Combined with Zn loading content of the impregnated lignites in Table 2, it can be found that Zn loading contents of the impregnated lignites were associated with their pore volumes and specific surface areas. Zn loading content of the PZn/C(X) was only 9.20%, because of its smaller Vtot and Stot (6.28 mm3 g−1 and 2.99 m2 g−1). The PZn/C(H) with larger Vtot and Stot (27.24 mm3 g−1 and 6.55 m2 g−1) had higher Zn loading content (18.71%). It is also noted that Zn loading content of the PZn/C(Z) was close to that of the PZn/C(H), although both of its pore volume and specific surface area were smaller than those of the PZn/C(H). It indicates that factors determining Zn loading are not limited to pore volume and specific surface area.
The surface of lignite is rich in oxygen-containing groups such as carboxyl and phenolic hydroxyl groups, which can act as cation-exchange site.32,33 The zinc ion could be loaded on the lignite by ion exchange. Therefore, oxygen-containing groups of raw lignite may be another factor affecting Zn loading content. The oxygen-containing functional groups contents of raw lignites are shown in Fig. 5. It is found that the R/C(Z) had higher oxygen-containing groups content compared with other raw lignites, which favored Zn loading. Therefore, although pore volume and specific surface area of the PZn/C(Z) were smaller than those of the PZn/C(H), Zn loading content of the PZn/C(Z) was similar to that of the PZn/C(H).
In order to further explore the reasons that affect Zn utilization rates of the sorbents, pore structures of the sorbents were characterized, as displayed in Fig. 6. Combining Zn utilization rates of the sorbents mentioned in Table 3, it is found that Zn utilization rate (9.67%) of the HPZn/C(H) with the highest Stot and Vtot was smaller than those of HPZn/C(S) and HPZn/C(Z) (32.01% and 53.95%). It is noted that the HPZn/C(H) have smaller Sexternal/Stotal and Vmeso/Vtotal compared with HPZn/C(S) and HPZn/C(Z). It can be inferred that Sexternal/Stotal and Vmeso/Vtotal are significant factors that influence Zn utilization rate. Because the sulfidation of metallic oxide is a gas–solid reaction, during which oxygen atom of ZnO is substituted by the larger sulfur atom and the product ZnS takes up more space than the reactant ZnO. The micropore will be easily blocked in the course of reaction. This means that the diffusion resistance will become more and more severe and sulfidation will become more and more difficult, as reaction progresses.7 Therefore, the active component on the external surface is more effective than that on the internal surface. Therefore, although the Stot and Vtot of the HPZn/C(H) (116.40 m2 g−1 and 105.99 mm3 g−1) were higher than those of the HPZn/C(S) (27.55 m2 g−1 and 36.30 mm3 g−1), its Zn utilization (9.67%) was lower than that of the HPZn/C(S) (32.01%). It is attributed to the Sexternal/Stotal and Vmeso/Vtotal of the HPZn/C(H) (15.84% and 47.16%) were smaller than those of the HPZn/C(S) (31.04% and 64.84%). Comparing the HPZn/C(S) and HPZn/C(Z), the Zn utilization rate (53.95%) of the HPZn/C(Z) was higher than that of the HPZn/C(S) (32.01%), although their Sexternal/Stotal and Vmeso/Vtotal were close. It is observed that Stotal and Vtotal of the HPZn/C(Z) (69.30 m2 g−1 and 86.13 mm3 g−1) were higher than the HPZn/C(S) (27.55 m2 g−1 and 36.30 mm3 g−1). Because the larger Stotal and Vtotal are favorable for the dispersion of active component on the support, which make active component more reactive. Overall, the combination of Stotal, Vtotal and Sexternal/Stotal, Vmeso/Vtotal determines utilization rate of active component. The larger Sexternal/Stotal and Vmeso/Vtotal of the sorbent are favorable for Zn effective utilization. Meanwhile, the larger Stotal and Vtotal of the sorbent are also beneficial for Zn effective utilization when its Sexternal/Stotal and Vmeso/Vtotal are larger.
The pore structures of the sorbents were reconstituted during heat treatment. Therefore, the pore structures of the sorbents were related with pyrolysis characteristics of raw lignites. The pyrolysis characteristics of raw lignites were investigated by thermogravimetric analysis. TG/DTG curves of raw lignites are presented in Fig. 7. From Fig. 7(b), it can be seen that the first weight loss peak in the temperature below 200 °C was observed, which was attributed to the removal of water and adsorbed gases from lignite. A broad weight loss peak was observed between around 200 °C and 600 °C, which was due to the release of lots of volatiles in the main pyrolysis stage. When the temperature was over 600 °C, a slight weight loss peak was found, which was because of decomposition of carbonates in lignite to generate CO2 and the condensations of aromatic rings to release H2. In the temperature range of 200–600 °C, the peak temperatures of the R/C(Z) and R/C(X) were lower than those of the R/C(S) and R/C(H), suggesting R/C(Z) and R/C(X) are lower rank coal compared with the R/C(S) and R/C(H). In general, a lower rank coal loses more weight during pyrolysis in comparison to a higher rank coal. And the peak size of the R/C(Z) and R/C(H) were greater than the R/C(X) and R/C(S) respectively, indicating the R/C(Z) and R/C(H) could release more volatiles fastly compared with the R/C(X) and R/C(S) in the temperature range of 200–600 °C. This may be one of the reasons that the Stot and Vtot of HPZn/C(Z) and HPZn/C(H) were higher among the sorbents. Because during pyrolysis process, the pore structure of lignite can be promoted dramatically, which is mainly attributed to change of matrix structure caused by sharp release of volatile. However due to the complexity of coal, we can't reveal the difference of Sexternal/Stotal and Vmeso/Vtotal for these sorbents from the TG/DTG curves.
The surface morphologies of the sorbents were also observed by SEM. The images are illustrated in Fig. 8. From Fig. 8, the morphologies of sorbents were significantly different. The surface of the HPZn/C(X) was much smoother with less porosity compared with other sorbents which had porous structure. The pores of the HPZn/C(H) seemed more abundant than those of the HPZn/C(S) and HPZn/C(Z). It was consistent with the results of pore structures of sorbents (in Fig. 6) that the HPZn/C(H) had the largest Stotal and Vtotal among the sorbents. Some white dots could be found in the images, which were the ZnO active component particles.20 The ZnO particles on the surface of the HPZn/C(X) was less due to its low loading content of active component.
Sorbent | Zn Loading content (%) | Sb (g S/100 g sorbent) | Zn utilization rate (%) | Ref. |
---|---|---|---|---|
a SC: semicoke, AC: activated carbon, 4A: 4A molecular sieve, SBA15: SBA-15 molecular sieve.b Calculation by data in the literature. | ||||
HPZn/C(Z) | 13.88 | 3.69 | 53.95 | |
ZnO/SC | 23.82b | 4.46 | 38 | 35 |
I-ZnO/AC | — | 1.58 | — | 34 |
II-ZnO/AC | 27.82b | 4.52 | 33 | 35 |
I-ZnO/γ-Al2O3 | 5 | 0.65 | 26.42b | 36 |
II-ZnO/γ-Al2O3 | 15.12b | 2.01 | 27 | 35 |
ZnO/4A | 29.32b | 3.32 | 23 | 35 |
ZnO/SBA-15 | — | 0.9–1.8 | — | 37 |
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