H. Akhinaa,
Koduvayur A. Ramyab,
M. R. Gopinathan Nairc,
Allisson Saiter-Fourcin
d,
Marie-Rose Gardad,
Abhijit P. Deshpande
b,
Nandakumar Kalarikkal
a and
Sabu Thomas
*ac
aInternational and Inter University Centre for Nanoscience and Nanotechnology, Mahatma Gandhi University, P.D.Hills (P.O), Kottayam, 686 560, Kerala, India. E-mail: sabuthomas@mgu.ac.in
bIndian Institute of Technology Madras, Chennai, 600036, Tamilnadu, India
cSchool of Chemical Sciences, Mahatma Gandhi University, Kottayam, India
dNormandie Univ, UNIROUEN Normandie, INSA Rouen, UMR CNRS 6634, Groupe de Physique des Matériaux, 76801 Saint Etienne du Rouvray, France
First published on 7th August 2020
Understanding the rheological behaviour of thermoplastic nanocomposites is important to obtain a concrete knowledge of their processability. The viscoelastic properties of nanocomposites are a reflection of their morphology. The study of flow and deformation of nanocomposites provides essential information related to prevalent interactions in the system as well as contribution from the dispersion of incorporated nanofillers. In the present study, plasticized polyvinyl chloride/reduced graphene oxide nanocomposites (PPVC/RGO) were fabricated using melt mixing technique with different filler concentration. Flow behaviour of the nanocomposites was analyzed using small amplitude oscillatory shear (SAOS) measurements and it indicated an enhancement in the storage modulus (G′), loss modulus (G′′) and complex viscosity (η*) with RGO content. This can be attributed to very good dispersion and reinforcing effect of RGO in PPVC matrix as supported by TEM and FTIR results. Weak gel model is used to fit the rheological parameters and is found to be in excellent agreement with the SAOS experiments. Thermal history of the prepared nanocomposites was learned using differential scanning calorimetry. A shift in glass transition temperature (Tg) to higher temperature region could be seen, that manifest the effect of RGO in the amorphous portion of PPVC. An interesting property called secondary crystallinity was also found in these materials.
Reports on the rheological investigation of nanocomposites, though limited, have shown to provide interesting insights related to their structure. Literature on graphene based polymer nanocomposites reveals that small amplitude oscillatory shear (SAOS) tests have been widely used to evaluate the percolation threshold. Rheological parameters such as elastic modulus G′ and viscous modulus G′′ in frequency sweep experiments, help to understand the percolation through polymer–graphene–polymer bridging interactions that give rise to an elastic network. This can be identified by the appearance of a plateau in the low frequency region.9 One such investigation reported the shear thinning behaviour of poly(arylene ether nitrile)/graphene composites as compared to the Newtonian poly(arylene ether nitrile).10 Rheological behavior of polypropylene/graphene nanocomposites prepared by melt compounding were studied.11 They had observed a nearly Maxwellian behaviour for low graphene concentrations and a viscoelastic solid-like behaviour for graphene concentrations exceeding the percolation threshold. The effect of reduced graphene oxide (RGO) on melt rheological properties of poly(methyl methacrylate) (PMMA) were analyzed.12 They have found that moduli and viscosity of PMMA/RGO nanocomposites increased with increase in RGO loading, and a decrease in viscosity was observed with increasing frequency indicating a shear thinning behaviour.12 Recently, rheological properties of three different nanocomposites, consisting of graphene oxide (GO), RGO, and polyhedral oligomeric silsesquioxane grafted reduced graphene oxide (RGO-POSS) as nanofillers with poly dimethyl siloxane (PDMS) matrices, were investigated by large amplitude oscillatory shear (LAOS).13 They have noticed that different surface functionalization of nanoparticles resulted in different rheological behaviour due to the formation of different network-like structures. Phase transition and anomalous rheological behaviour of polylactide/graphene nanoplatelets (GNP) nanocomposites have been reported.14 GNP incorporation significantly enhanced the linear viscoelastic properties of PLA particularly its storage modulus, which showed weaker frequency dependency in the low frequency region with increasing GNP loading.
The interestingly high surface area of graphene has an impact on glass transition temperature (Tg) values of host polymer matrices and can make them more suitable for desired applications. Composite preparation methods such as solvent and melt mixing, which do not involve covalent bonding to the graphene surface, are generally incapable of providing enough restriction by interactions between the matrix polymers and fillers. However, the chains of polar polymers with low Tg can be confined by strong hydrogen bonding to graphene containing oxygen groups (RGO, thermally reduced graphene (TRG), etc.) leading to an increase in Tg.15 Tg of PMMA is found to increase up to 29 °C by the incorporation of 0.05 wt% TRG.16
In the present study, poly(vinyl chloride) (PVC) is chosen as the polymer matrix. Because of its widespread use as a fabricating material, considerable work has been done so far on determining the properties of both plasticized and unplasticized PVC.17–20 Plasticized PVC (PPVC), also called as “Flexible PVC”, can be prepared by adding required amount of plasticizers in the PVC. Structurally, PVC consists of primary and sub primary particles which are hard to plasticize into a homogeneous mixture, and hence PVC shows particulate flow characteristics. Partial crystallinity of the PPVC is considered as the primary cause for its relatively high elastic modulus compared to the other plasticized purely glassy polymers.21 Normally, plasticization of PVC leads to the lowering of Tg, and the degree and nature of lowering is controlled by the amount and the type of the plasticizer.
A few research studies have been reported in the literature on the rheological and thermal properties of PPVC/RGO nanocomposites, however to our knowledge; no work has been reported on the effect of RGO on the secondary crystallinity of PPVC. In the present study, PPVC/RGO nanocomposites were prepared using melt mixing method. A comprehensive study on the flow behaviour was carried out to understand the effect of RGO on the rheological behaviour of the PPVC nanocomposites. Morphology of the prepared nanocomposites was examined using TEM. Differential scanning calorimetry was used to explore the Tg and secondary crystallinity of PPVC/RGO nanocomposites. As the accurate determination of the Tg in the case of PPVC and its nanocomposites was difficult, physical aging procedure was carefully performed for determination of Tg. Finally, the morphology–property correlation has been established.
Firstly, GO was synthesized using a previously reported procedure.23 The obtained GO was dried and then reduced using thermal reduction method at a temperature of 200 °C for 2 hours to obtain RGO.24 PPVC/RGO nanocomposites were prepared by melt compounding technique using Haake mixer at 170 °C for 7 minutes at a rotor speed of 60 rpm. Different amount of filler (0.5, 1, 2 and 5 phr) was used for the preparation of nanocomposites. Then, 2 mm thick sheets were prepared using compression molding machine at 175 °C. Formulation for the PPVC–RGO composites and the sample code are given Table 1.
PVC (phr) | Calcium stearate (phr) | Zinc stearate (phr) | DOP (phr) | RGO (phr) | Sample code |
---|---|---|---|---|---|
100 | 6 | 5 | 40 | 0 | PPVC |
100 | 6 | 5 | 40 | 0.50 (0.495 wt%) | PPVCRGO.5 |
100 | 6 | 5 | 40 | 1 (0.990 wt%) | PPVCRGO1 |
100 | 6 | 5 | 40 | 2 (1.98 wt%) | PPVCRGO2 |
100 | 6 | 5 | 40 | 5 (4.95 wt%) | PPVCRGO5 |
Dynamic strain sweep experiments were performed to determine the linear viscoelastic region at different temperatures (165–185 °C) in the strain amplitude range of 0.01–100% at a constant frequency of 1 Hz. Then, frequency sweep experiments were done from 50 down to 0.1 Hz at constant low strain amplitude within the linear viscoelastic region.
FT-IR spectra were recorded on PerkinElmer FT-IR spectrometer in attenuated total reflectance (ATR) mode between a frequency range of 4000 to 500 cm−1. Fifteen scans were done at a resolution of 4 cm−1.
DSC experiments were conducted on a thermal analysis instrument i.e. the heat flow calorimeter (DSC TA 2920 CE), coupled with a Refrigerated Cooling System (RCS). The apparatus was calibrated for temperature and enthalpy by using standard sample as indium. These experiments were conducted under inert nitrogen atmosphere with a flow of 50 mL min−1. First experiments have been performed on each sample in order to have a global view of the thermal signature and to erase the thermal history: the samples were cooled down to −45 °C and then heated up to 190 °C with a heating rate of 10 °C min−1. Then, the samples were cooled down and maintained at the aging temperature of −10 °C, for a duration of 15 hours. This corresponds to an aging procedure. At the end of the aging procedure, the samples were immediately cooled down to −45 °C. The samples were then heated from −45 °C up to 130 °C at a heating rate of 10 °C min−1. This first signal corresponds to the “aged” curves in the figures and will contain the signature of the aging procedure, i.e. an endothermic peak superimposed on to the heat flow step corresponding to the glass transition. A second heating ramp (corresponding to the “unaged” curves in the figures) is then performed from −45 °C up to 130 °C in order to check the thermal stability of the sample during the aging procedure. Indeed, the “aged” and “unaged” curves have to be superimposable before and after the glass transition region if nothing happened during the aging procedure. If not, one can consider that during this procedure chemical degradation and/or changing in microstructure have happened.
![]() | ||
Fig. 1 TEM images of PPVC/RGO nanocomposites: (a) PPVCRGO0.5, (b) PPVCRGO1, (c) PPVCRGO2 and (d) PPVCRGO5 (RGO sheets are denoted using arrows). |
It is well known from literature that the storage modulus (G′) at low frequencies (or the elastic modulus at low shear rates) can provide maximum information on the quality of dispersion of graphene nanosheets in the polymer matrix.27 Therefore, frequency sweep measurements were carried out for evaluating the dispersion, interactions prevalent in the systems and the effect of RGO loading on the rheological response of PPVC. The effect of RGO on the viscoelastic properties of PPVC is explored in Fig. 2. Material functions of the nanocomposites such as the G′, loss modulus (G′′) and complex viscosity (|η*|) are plotted as a function of frequency at 175 °C. These can be called as the dynamic mechanical spectra of the PPVC/RGO nanocomposites as each showcases signatures of the microstructure of the corresponding composite. It is clearly understood from the rheological data that for all the nanocomposites as well as the neat sample, G′ is greater than G′′ in the measured frequency range. This is a clear evidence for the elastic behaviour of the PPVC matrix. Similar response has been reported earlier for plasticized PVC.28 Fig. 2(a) presents the variations of G′ of the PPVC and its nanocomposites with frequency. PPVC shows a clear terminal response in the low frequency regime. The G′ increases in the presence of RGO and the increase is monotonous with the increase in loading. This enhancement in G′ can be attributed to the reinforcing effect of RGO resulting in an effective dispersion of RGO in the polymer matrix due to interactions between PPVC and RGO. It is further supported by TEM images of the nanocomposites (Fig. 1) wherein an exfoliated morphology of the RGO sheets in the polymer matrix can be seen. Even though a slight increase in storage modulus is observed with RGO loading, a major improvement in storage modulus could be seen for the composite having 5 phr RGO. This can be due to the formation of 3D network of filler and hence it can be considered as the percolation threshold for this system.
![]() | ||
Fig. 2 Rheological behaviour of nanocomposites: experimental and theoretical quantities of storage modulus (a), loss modulus (b) and complex modulus (c). |
At lower RGO concentrations, RGO sheets exist as individual units rather than forming interconnected networks. At medium concentrations, i.e. near the percolation threshold concentration, a polymer bridged RGO network is formed in the nanocomposites. It causes a decreased chain mobility of the polymer and as a result, the rheological properties begin to exhibit a pseudo solid-like behaviour. When the RGO concentration is high enough to follow a percolation path, 3D network is constructed in the nanocomposites. Within this network the motion of RGO sheets is hindered by the adjacent ones. The schematic showing the network evolution of RGO in PPVC matrix is shown in Fig. 3.
The variation of G′′ with frequency is shown in Fig. 2(b). It can be observed that G′′ of the filled systems shows same trend as that of G′ and its magnitude only slightly increased with increase in frequency or became less dependent on frequency range. The G′′ is higher for nanocomposites than the neat PPVC. The diminished dependence of G′ and G′′ of the nanocomposites at higher filler concentration is an indication of the solid network formation by RGO sheets.29 Corresponding complex flow curves are plotted in Fig. 2(c). The flow properties of PPVC and its nanocomposites with different filler loading are found to change with the increase in frequency. The value of complex viscosity increased with RGO concentration in the whole frequency range and exhibits a shear thinning behaviour. At higher frequencies (or shear rates) the chains become disentangled and will be oriented in the direction of shear. Thus, the resistance of chains moving past one another, i.e. the viscosity, decreases.30
As the PPVC and it nanocomposites based on RGO showed the gel like behaviour, weak gel model has been used to theoretically fit rheological parameters such as storage modulus, loss modulus and complex viscosity. The solid lines in the plots (Fig. 2(a)–(c)) represent the theoretical fitting using weak gel model. Based on weak gel model, the complex modulus is given by the following equation.31–33
![]() | (1) |
RGO (phr) | Weak gel parameters | Temperature (°C) | ||||
---|---|---|---|---|---|---|
165 | 170 | 175 | 180 | 185 | ||
0 | B | 212![]() |
164![]() |
123![]() |
98![]() |
71![]() |
n | 0.19 | 0.22 | 0.23 | 0.30 | 0.33 | |
0.5 | B | 245![]() |
181![]() |
148![]() |
117![]() |
116![]() |
n | 0.18 | 0.20 | 0.23 | 0.27 | 0.25 | |
1 | B | 295![]() |
201![]() |
174![]() |
133![]() |
1![]() ![]() |
n | 0.17 | 0.19 | 0.19 | 0.26 | 0.22 | |
2 | B | 268![]() |
132![]() |
211![]() |
174![]() |
124![]() |
n | 0.19 | 0.22 | 0.21 | 0.21 | 0.29 | |
5 | B | 290![]() |
391![]() |
430![]() |
243![]() |
290![]() |
n | 0.19 | 0.19 | 0.14 | 0.25 | 0.19 |
Fig. 5 shows the effects of temperature on the G′ and η* values of neat PPVC as well as PPVCRGO1. The G′ and η* decrease with increase in temperature as expected for polymeric systems that often exhibit rubbery states at higher temperatures. Decrease in G′ with increase in temperature is common for all nanocomposites and it may be attributed to the increase in mobility of polymer chains. The theoretical values of G′ and η* of all systems were calculated using the weak gel model (eqn (1)) and found to be in excellent agreement with the experimental values.
![]() | ||
Fig. 7 DSC thermograms of PPVC/RGO nanocomposites (arrows indicate expected glass transition range, and the peaks inside the ellipse show the melting of secondary crystallinity). |
In order to highlight the glass transition temperature region, we have adopted a protocol inducing physical aging in the amorphous phase as described in the experimental section. Indeed, the signature of physical aging in the amorphous phase corresponding to an endothermic peak superimposed onto the heat flow step in the glass transition range is observed as well described in the literature.38,39
According to the literature40 a Tg is expected around 10 °C, but as shown in Fig. 7 a single scan investigated by classical DSC is not sufficient to probe a Tg in this temperature range. The Tg range seems to be very wide, and the heat flow steps in this range are very low irrespective of the type of sample. Thus, we performed aging procedure to determine the glass transition temperature and the corresponding ΔCp. The heat flow curves obtained from DSC investigations are given in Fig. 8. Full lines and dotted lines correspond to the ‘aged’ and ‘unaged’ curves respectively. As can be seen for all the samples, an endothermic peak is superimposed onto the heat flow step around 10 °C, which is a clear signature of the glass transition range. Thus, it is possible to extract from the unaged spectra the Tg taken at the middle point, and the ΔCp at this temperature for each sample. The precise ΔCp values have been estimated by normalizing with the mass of PPVC (without filler). All the values are given in Table 3. For estimating the uncertainty on the measurement, each sample has been tested three times. The error bars given in Table 3 correspond to the greatest gaps.
Samples | Tg mid (°C) | ΔCp(Tg mid) (J g−1 K−1) | Melting of secondary crystallinity (°C) |
---|---|---|---|
PPVC | 7 ± 1 | 0.10 ± 0.01 | 83 ± 1 |
PPVCRGO0.5 | 5 ± 1 | 0.12 ± 0.01 | 87 ± 1 |
PPVCRGO1 | 7 ± 1 | 0.13 ± 0.01 | 87 ± 1 |
PPVCRGO2 | 12 ± 1 | 0.13 ± 0.01 | 88 ± 1 |
PPVCRGO5 | 10 ± 1 | 0.12 ± 0.01 | 88 ± 1 |
According to the accuracy evaluated experimentally by experiment repetition, we can conclude that there is no evolution of the ΔCp values with the filler content. We obtain an average value of ΔCp = 0.11 ± 0.01 J g−1 K−1. This surprising behaviour has been already observed in other nanocomposites.41,42 But, in terms of Tg, we can conclude that this temperature slightly increases with the amount of filler, from Tg = 7 ± 1 °C up to Tg = 10 ± 1 °C. These results are consistent with literature.12 The amount of amorphous phase is constant irrespective of the filler content (i.e. ΔCp is constant), but the molecular relaxation is excessively constrained in this amorphous phase, inducing an increase of Tg. Furthermore, an increase in Tg variations can be correlated to an exfoliated system,41 this result being consistent to the morphologies observed by TEM (Fig. 1). Furthermore, a Tg increase highlight the decreasing in molecular mobility due to the high filler–matrix interactions.
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