Srividya Gorantla†
a,
Vamshi Krishna Rapallia,
Tejashree Waghulea,
Prem Prakash Singhb,
Sunil Kumar Dubeya,
Ranendra N. Sahaac and
Gautam Singhvi†*a
aIndustrial Research Laboratory, Department of Pharmacy, Birla Institute of Technology and Science (BITS), Pilani, Pilani Campus, Rajasthan, India 333031. E-mail: gautam.singhvi@pilani.bits-pilani.ac.in
bFormulation Development, Slayback Pharma India LLP, Hyderabad, Telangana 500072, India
cBirla Institute of Technology & Science (BITS), Pilani, Dubai Campus, UAE
First published on 24th July 2020
Ocular diseases have a significant effect on vision and quality of life. Drug delivery to ocular tissues is a challenge to formulation scientists. The major barriers to delivering drugs to the anterior and posterior segments include physiological barriers (nasolacrimal drainage, blinking), anatomical barriers (static and dynamic), efflux pumps and metabolic barriers. The static barriers comprise the different layers of the cornea, sclera, and blood–aqueous barriers whereas dynamic barriers involve conjunctival blood flow, lymphatic clearance and tear drainage. The tight junctions of the blood–retinal barrier (BRB) restrict systemically administered drugs from entering the retina. Nanocarriers have been found to be effective at overcoming the issues associated with conventional ophthalmic dosage forms. Various nanocarriers, including nanodispersion systems, nanomicelles, lipidic nanocarriers, polymeric nanoparticles, liposomes, niosomes, and dendrimers, have been investigated for improved permeation and effective targeted drug delivery to various ophthalmic sites. In this review, various nanomedicines and their application for ophthalmic delivery of therapeutics are discussed. Additionally, scale-up and clinical status are also addressed to understand the current scenario for ophthalmic drug delivery.
In this review, we focus on the anatomical and physiological barriers to ocular drug delivery. Further, we discuss the limitations of conventional formulations and other routes of drug delivery. Overcoming the limitations of current therapies, advanced nanocarriers have been shown to be effective in treating ocular diseases. Various nanomedicines and their findings are compiled to understand the impact of nanocarriers in the treatment of ophthalmic diseases. Moreover, this review addresses the current challenges in the translation of nanomedicine, including the large-scale production and quality control aspects of nanomedicine.
Fig. 1 Schematic representation of the anatomy of the eye and physiological barriers to ocular drug delivery (red colour indicates the ocular diffusional barriers whereas green colour indicates routes of elimination). The cornea is the main route for drug penetration on topical administration (1). The conjunctival and scleral route allows some hydrophilic drugs, which further diffuse into the ciliary body (2). Following systemic administration, small compounds diffuse from the iris blood vessels into the anterior segment (3). Further, the drugs in the anterior segment are removed via aqueous humor outflow (4) or diffuse across the iris surface via venous blood flow (5). The retinal pigment epithelium and the retinal capillary endothelium act as major barriers to systemically administered drugs reaching the retina and vitreous humour (6). Instead of these, for effective drug delivery intravitreal injections are used (7). Drugs are removed from the vitreous humour via the blood–retinal barrier (8) or by diffusion into the anterior chamber (9). Reproduced with permission from ref. 17. Copyright 2005, Elsevier. |
The tear film also acts as a barrier and prevents drug absorption on topical application. The tear film is composed of an outer lipid layer, a middle aqueous layer, and an inner mucus layer. The tear film can act as a barrier for administered drugs owing to the high tear turnover rate of lacrimal fluid and a gel-like mucus layer. Under physiological conditions, the tear flow is ∼1.2 mL min−1, renewing the tear film for every 5 minutes, but when the eye is irritated by reflex stimulation, lachrymation increases to ∼300 mL min−1. The drug is thus diluted and easily washed away by the tear film. Moreover, mucin present in tear film forms a hydrophilic layer on the glycocalyx of the ocular surface and protects the eye from cell debris and foreign substances, acting as another barrier to administered drugs.18
The anterior segment's static barriers (corneal epithelium, stroma, and blood–aqueous barrier) and dynamic barriers (such as conjunctival blood, lymph flow, and lachrymation) limit drug entry into the anterior chamber of the eye.19 The human cornea comprises five layers, i.e. epithelium, Bowman's membrane, stroma, Descemet's membrane, and endothelium, which each have varying polarity. The cornea epithelium comprises 5–6 layers of close-packed cells with tight junctions that prevent the entry of microbes and drugs. The posterior and anterior chambers of the eye are filled with clear transparent fluid (aqueous humour). The aqueous humour is produced by the epithelium of the ciliary body and provides nutrition to the cornea. The aqueous humour flows from the posterior chamber across the pupil into the anterior chamber.20
However, drug delivery to the posterior segment is limited by the static barriers (sclera, choroid, Bruch's membrane, and blood–retinal barrier) and the dynamic barriers (choroidal blood and lymph flow).19 The sclera is the outermost layer of the eye with irregularly arranged collagen fibers, which prevent the entry of foreign substances to the posterior ocular tissues. Therefore, drugs with high lipophilicity and a high molecular radius can not permeate through the aqueous scleral pores. Additionally, the thickness of the sclera varies from 1 mm at the posterior pole to 25 to 250 nm in the equatorial region in the posterior region, which exhibits low drug permeability. The choroid eliminates administered drugs before they reach Bruch's membrane. The accumulation of cell debris at Bruch's membrane prevents the exchange of nutrients and drugs. The posterior segment consists of tight junctions of the blood–retinal barrier (BRB) with the inner retinal vascular endothelium and outer retinal pigment epithelium. These restrict the penetration of administered drugs into the intraocular chambers.14,16
The conjunctiva is composed of multilayered epithelium and stroma; there are fewer intercellular spaces in the conjunctiva are than in the corneal epithelium. Thus, the cornea and conjunctiva act as the rate-limiting step for hydrophilic drugs. The conjunctival stroma consists of blood capillaries and lymphatics, which leads to drug loss into the systemic circulation. Moreover, efflux proteins prevent the entry of administered antiviral and anti-glaucoma drugs. In contrast, metabolic enzymes prevent the entry of xenobiotics.18 The extent to which the above-mentioned barriers influence drug bioavailability is dependent on the route of administration.
Route | Benefits | Challenges | References |
---|---|---|---|
Topical eye drop | High patient compliance, self-administrable and non-invasive | Higher tear dilution and turnover rate, cornea acts as a barrier, efflux pumps, bioavailability (BA) < 5% | 23 |
Oral/systemic | Patient compliance | Blood–aqueous barrier (BAB), BRB, high dosing causes toxicity, BA < 2% | 23 |
Intravitreal | Direct delivery to posterior region (vitreous and retina), sustains drug levels, evades BRB | Retinal detachment, haemorrhage, cataracts, endophthalmitis, intraocular damage, patient compliance | 23 |
Intracameral | Provides higher drug levels in the anterior chamber, eliminates the use of topical drops, reduces corneal and systemic side effects seen with topical steroid therapy | TASS (toxic anterior segment syndrome), TECCDS (toxic endothelial cell destruction syndrome) | 35 |
Subconjunctival | Delivery to the anterior and posterior segment, a site for depot formulations | Conjunctival and choroidal circulation, trans scleral diffusion of the drug | 36 |
Nanocarriers are distinct particulate systems with a particle size in the nanometer range (10–1000 nm) with a specific surface charge. The varying size range provides numerous applications in the area of biomedicine. Various nanocarriers have been explored for their use in ocular applications. Moreover, the surface charge of nanocarriers contributes to their conjugation and retention at the specific site.40 This surface charge is measured as zeta potential. The zeta potential is defined as the potential difference between the surface charge of the nanocarrier and those of opposite charge derived from the medium that is arranged around the particle. This zeta potential is responsible for the stability of the nanodispersion.41 If two particles have a high zeta potential of the same charge, they repel each other owing to the repulsive forces, preventing the aggregation of particles. In the case of ophthalmic delivery, the cornea and conjunctiva have a negative charge on the surface; thus, cationic nanoparticles can be attracted owing to electrostatic interactions. This leads to the retention of cationic nanoparticles on negatively charged ocular tissues and achieves topical drug delivery to the anterior eye region. On the contrary, intravitreal administration of cationic nanoparticles leads to clustering of nanoparticles in the vitreous region without diffusion, whereas anionic nanoparticles are capable of diffusing into the retina.41 With their nanosize and surface properties, nanocarriers have the potential to overcome the ocular barriers and can deliver therapeutics at the targeted site.41 Different nanocarrier systems and their targeting ability are presented in Fig. 3.
Generally, nanomedicines are categorized as polymer–drug conjugates and nanoparticulate systems. Owing to the extensive development of drug delivery systems, the difference between these is not clear and there is a large amount of overlap. However, the advances with respect to nanocarriers are gaining importance because of the feasibility of scale-up. Drug delivery systems such as microemulsions, nanosuspensions, nanomicelles, solid lipid nanoparticles, nanostructured lipid carriers, polymeric nanoparticles, liposomes, niosomes, discomes, cubosomes, nanowafers, dendrimers, polymer–drug conjugates, and nanocarrier-loaded gel systems have been investigated as carriers for ocular drug delivery.42–44 A comparative description of the various nanocarriers with their pros and cons is provided in Table 2.21,45–59 Some examples of recent findings with the above-mentioned nanocarriers for the treatment of ophthalmic diseases are compiled in Table 3.60–79
Drug delivery system | Benefits | Disadvantages | References |
---|---|---|---|
Microemulsions | • Clear, thermodynamically stable formulations with a droplet size of 100 nm | • Stabilization of microdroplets requires large concentration of surfactant and co-surfactant so chances of ocular irritation | 45 |
• Improves solubility and prolongs release of drug, therefore reducing dosing frequency | |||
• The presence of a surfactant and co-surfactant enhances the corneal membrane permeability | |||
Nanosuspensions | • Colloidal dispersion system of hydrophobic drugs in dispersion medium which is stabilized by surfactant and polymer with size range of 10 nm to 1000 nm | • Physical stability, sedimentation | 46 |
• Increases solubility, thus enhancing the bioavailability of ocular drugs | |||
• Enhances the residence time in the cul-de-sac and prolongs drug release owing to its ability to enhance the inherent solubility of poorly water-soluble drugs in lacrimal fluid | |||
Surfactant nanomicelles | • Normal micelles can form clear aqueous formulations of hydrophobic drugs, reduce drug degradation, and minimize toxicity with a nano size range typically less than 100 nm | • Ionic surfactants cause toxic effects. E.g. Cremophor EL causes hypersensitivity | 47 |
• Enhances the penetration of topically applied ophthalmic drugs through the cornea, thus improving the bioavailability of the administered drug | |||
• Targeted drug delivery to ocular tissues, which enhances the drug bioavailability | |||
Polymeric nanomicelles | • Solubilizes hydrophobic drugs, with size less than 200 nm | • Difficulty in loading | 48 |
• Improved permeability of ocular drugs across ocular barriers | • Undergoes deformation and disassembly leading to drug leakage and burst release of drug | ||
• Suitable candidates for active targeting approach | • Lack of scale-up ability owing to the high cost | ||
• Biocompatible with reduced toxicity and lower side effects | |||
Polyion complex nanomicelles | • Oppositely charged polyion copolymer and ionic drug can self-assemble in solution and form a polyion complex with size less than 100 nm | • Chance of flocculation owing to hydrophobic attractions between the neutral coacervates | 49 |
• Effective for the delivery of ionic macromolecules | |||
• Target-specific i.e., selective drug accumulation at the ocular pathological site | |||
• Cost-effective manufacturing techniques provide high industrial acceptance | |||
Solid lipid nanoparticles | • Non-toxic carrier with size of 10 nm to 500 nm | • Drug expulsion upon long-term storage | 50 |
• Prevents degradation of lipophilic drugs and offers long-term stability | |||
• Targeted drug delivery with easy surface modification | • Inadequate loading capacity | ||
• Large-scale production is possible | |||
Nanostructured lipid carriers | • Prepared using a blend of solid and liquid lipids, biocompatible and stable with size of 50 to 1000 nm | • Cytotoxic effects associated with the nature of the matrix and concentration | 51 and 52 |
• Prevents drug expulsion upon storage | |||
• Enhances bioavailability to ocular tissue | |||
Polymeric nanoparticles | • Nanoparticles with size range typically <400 nm are suitable for ophthalmic use | • Low drug loading and particle aggregation | 53 |
• Target-specific drug delivery to ocular tissues, avoids non-specific distribution, and improves therapeutic efficacy | • Burst release of drugs owing to high surface area | ||
• Protects drug from degradation | • Cytotoxicity issue | ||
• Imparts sustained drug release | • Lack of scale-up techniques | ||
• Elevates intracellular penetration, thus increasing drug absorption | |||
Liposomes | • Liposomes size range is of 0.08 to 10.00 μm | • Lack of scalability potential owing to its low stability | 54 and 55 |
• Encapsulate both hydrophilic and lipophilic drugs | • Production costs are very high | ||
• Biocompatible and non-toxic | • Leakage of encapsulated drug | ||
• Improves corneal permeability | |||
• Decreases dosing frequency | |||
Niosomes | • Niosomes are 10 to 1000 nm in size | • Inefficient drug loading | 21 |
• Less toxic, biodegradable, biocompatible, and mucoadhesive because they are composed of nonionic surfactants | • Leaching of encapsulated drug | ||
• Controlled drug release and targeted delivery to ocular tissues, hence enhanced bioavailability of drug | • Aggregation and fusion of vesicles | ||
• High-cost and specialized equipment is required | |||
Discomes | • Discomes are giant niosomes (size nearly 20 μm) containing poly-24 ethylene cholesteryl ether, which prevents systemic drainage | • Ineffective drug loading | 21 |
• Disc shape favours discomes fitting into the cul-de-sac, thus improving the drug residence time | |||
Cubosomes | • Self-assembled liquid crystalline nanoparticles with size less than 500 nm | • Exhibits low entrapment efficiency for hydrophilic drugs compared to hydrophobic drug | 56 |
• Incorporation of hydrophilic, lipophilic, and amphiphilic therapeutics is feasible with high loading capacity | |||
• Increases ocular residence time | |||
• Improves bioavailability of ocular drugs | |||
Nanowafers | • Nanowafers are nanosized drug-loaded circular discs administered on to the eye surface | • Inadequate drug loading | 57 |
• Effective for the treatment of corneal neovascularization | |||
• Improves drug stability and diminishes the toxicity of encapsulated drug | |||
• Prolongs drug duration on the ocular surface, therefore enhancing therapeutic efficacy and patient compliance | |||
Dendrimers | • Highly branched star-shaped polymeric macromolecule with 5–20 nm size range | • Synthesis procedure involves multiple steps hence difficult scalability | 58 |
• Feasible for delivering lipophilic and hydrophilic drugs | • Causes chemical modifications to drug molecule, leading to cytotoxicity issue | ||
• Enriches drug solubility and exhibits high drug loading and sustained drug release | • Low encapsulation efficiency and storage ability | ||
• Polyamidoamine (PAMAM) has been commercialized for the preparation of dendrimers | |||
Polymer–drug conjugates | • Hydrolysable chemical bonds connect the functional groups of the polymeric backbone with the drug | • Early release of the drug causes unwanted toxicity | 59 |
• Size range from approximately 10 nm to 100 nm | • Considered as new chemical entities | ||
• Enhances the solubility and stability of drugs in biological fluids |
Drug | Type of formulation | Polymer/lipid | Technique used | Observation | Reference |
---|---|---|---|---|---|
Timolol maleate | Bioadhesive liposomes | Chitosan | Ammonium sulfate gradient coupled with a pH-gradient method | Compared to eye drops, retained for longer on the corneal surface. Significant mucoadhesion and corneal permeation were observed | 60 |
Ampicillin and ofloxacin | Supercritical-assisted liposome | Soybean L-α phosphatidylcholine | SuperLip (supercritical-assisted liposome formation) | Controlled drug release for 3 to 4 months and the formed liposomes were stable for 3 months | 61 |
Azithromycin | Liposomes | Cholesterol hemisuccinate | Solvent evaporation method | Azithromycin liposomes showed enhanced corneal permeation compared to the azithromycin solution | 62 |
pDNA | Liposomes | Polyethylenimine (PEI)-associated liposomes | Detergent removal method | Nucleic acid-loaded liposomes as eye drops to treat posterior eye disorders. They observed high encapsulation efficiency and good cellular uptake by ARPE-19 cells, and they also expect that alteration of the ligand on the RPE cells to the liposomes may improve gene delivery | 63 |
Avastin | Liposomes | Annexin A5 | Lipid film hydration technique | Upon topical administration of avastin into rats and rabbits, significant concentrations (127 ng g−1 and 18 ng g−1, respectively) were observed in the retina of both the animals. Hence, they expect that lipidic drugs can cross the ophthalmic barriers by endocytosis when associated with annexin A5 | 64 |
Natamycin | SLNs | Precirol ATO 5® (SLNs) | Emulsification and ultrasonication technique | Enhanced corneal penetration and antifungal activity. No cytotoxicity effect on the corneal tissues | 65 |
Triamcinolone acetonide (TA) | SLNs and in situ gel loaded SLNs | Glyceryl monostearate and Compritol® 888ATO | Hot homogenization and ultrasonication method | TA-SLNs and TA-SLNs-in situ gel demonstrated a 10- and 9.3-fold increase in transcorneal permeability in comparison to TA suspension | 66 |
Voriconazole | SLNs | Compritol® 888ATO, stearic acid | Probe ultrasonication method | The dissolution rate and bioavailability were enhanced | 67 |
Fluorometholone | In situ gel nanoparticles | PLGA RG 503H, Poloxamer 188 (P188) and P407 | Solvent displacement method | In situ gel nanoparticles enhanced the bioavailability by improving the precorneal residence time and reached deeper layers of the aqueous humour in comparison to the commercial formulation | 68 |
Fluconazole | (a) Niosomal gel | (a) Span® 60 and cholesterol, Carbopol® 934 | (a) Thin-film hydration method | The niosomal gel and microemulsion showed controlled release for 12 h and enhanced bioavailability in comparison to solution form. A 2-fold increase in bioavailability was shown by niosomal gel compared to the microemulsion | 69 |
(b) Microemulsion | (b) Isopropyl myristate (IPM) | (b) Aqueous phase titration method | |||
Propranolol hydrochloride | NLCs | Compritol ATO 888, oleic acid (NLCs) | Cold homogenization | They demonstrated that the surfactant/lipid ratio played the main role in drug loading and corneal permeation. Initial burst release and sustained release for 48 h were observed | 70 |
Nile red (model lipophilic drug) | NLCs | Lecithin, cetyl palmitate or glyceryl behenate, gelucire 44/14 (NLCs) | Hot, high-pressure homogenization | Nile red-loaded NLCs of 40 nm size showed good corneal penetration. PEG-coated NLCs and positively charged NLCs showed improved mucoadhesion and higher porcine corneal epithelial cell uptake | 71 |
Baicalin (model drug) | Hybrid genipin-crosslinked dual-sensitive hydrogel NLCs | Compritol 888 ATO, Miglyol 812 N, genpin | Melt emulsification with ultrasonication technique | Hybrid baicalin NLCs showed controlled drug release and demonstrated a 4.46-fold increase in the apparent permeability coefficient in comparison to the eye drops | 72 |
Moxifloxacin | NLC loaded in situ gel | Glyceryl monostearate (GMS) and Capmul MCM mixture | Hot homogenization ultrasonication method | Ex vivo permeation studies demonstrated that moxifloxacin-loaded NLCs in situ gel showed a 2-fold increase in permeation and retention compared to free drug-loaded in situ gel. No corneal tissue damage was observed | 73 |
Spironolactone | Nanomicelles | Methoxy-poly(ethylene glycol)-dihexyl-substituted-poly(lactic acid) (mPEGdihexPLA) di block co polymer | Sonication | 0.1% spironolactone nanomicellar solution enhanced the re-epithelialization | 74 |
Cyclosporine A | Polymeric nanomicelles | Poly(ethylene glycol)–poly(lactide) polymer (mPEG–PLA) | Solvent casting | The lyophilized cyclosporin A-loaded nanomicelles enhanced the solubility and bioavailability of cyclosporine A. In vivo studies revealed a 4.5-fold increase in retention at the eye compared with 0.05% cyclosporine A emulsion | 75 |
Ketorolac tromethamine | Nanosuspension | Eudragit RL-100 | Combined nanoprecipitation and probe sonication method | In vitro study showed biphasic drug release profile (immediate release followed by prolonged release) | 76 |
Dexamethasone | Dendrimers | Hydroxyl-functionalized ethylenediamine core generation four PAMAM dendrimers | Synthesized dendrimer–dexamethasone conjugates | Compared to free dexamethasone, the dendrimer–dexamethasone conjugate attenuated corneal inflammation by reducing macrophage infiltration and proinflammatory cytokine expression | 77 |
Cysteamine | Nanowafer | Poly(vinyl alcohol), poly(dimethylsiloxane) (PDMS) imprints | Hydrogel template strategy | In vivo studies in cystinosin knockout mice showed that the cysteamine nanowafers had enhanced efficacy with half the drug dose strength compared to eye drops. They enhanced cysteamine stability at room temperature | 78 |
Brimonidine tartrate | Cubosomes | Glyceryl monooleate and poloxamer 407 | Melt dispersion emulsification technique | In vivo pharmacodynamic study revealed a 9.1-fold increase in residence time relative to marketed Alphagan® P | 79 |
Surface modification of liposomes can provide targeted drug delivery with improved bioavailability. Lin et al. prepared doxorubicin (DOX)-loaded liposomes by solvent evaporation method to treat posterior eye diseases. The surface of the prepared liposomes was modified with hyaluronic acid. The surface-modified liposomes showed a mean particle size varying from 134 to 517 nm with an entrapment efficiency of 86.5% by using a 6:1 ratio of phospholipid and cholestenone. An in vivo study on rabbit eyes demonstrated a 1.4-fold higher drug concentration in the rabbit aqueous humour with DOX-loaded liposomes compared to free DOX. Moreover, the confocal microscope examination results suggested that surface modification with hyaluronic acid can enhance the ocular bioavailability of DOX compared to free DOX.81
Jin and co-workers prepared nanoliposomes of brinzolamide (Brz) to lower the intraocular pressure (IOP) without corneal damage. The surface modification of the nanoliposomes was done using D-alpha-tocopheryl poly(ethylene glycol 1000) succinate (TPGS). The modified nanoliposomes exhibited a mean particle size of 96.87 ± 4.43 nm, with a zeta potential of −1.17 ± 1.91 mV and 95.41 ± 3.03% entrapment efficiency. The results revealed that compared to the Brz-loaded simple liposomes and commercial Brz ophthalmic solution, the TPGS surface-modified liposomal formulation exhibited sustained drug release, improved permeation, prolonged precorneal retention, and reduced IOP without cytotoxicity to ocular tissues.82 Zhan et al. developed tetrodotoxin and dexmedetomidine-loaded liposomes surface-modified using succinyl-concanavalin A. The results illustrated that, compared to the free drug solutions, the liposomal formulation gave sustained drug release behavior and prolonged liposomal persistence on the corneal surface. Therefore, such modified liposomes can provide a longer period of extreme analgesia under topical anesthesia.83
SLN-based nanocarriers exhibit limitations such as poor loading capacity, drug expulsion by lipid crystallization, and conversion of alpha to beta confirmation upon storage. Nanostructured lipid carriers (NLCs) have been investigated as next-generation lipid nanocarriers that can provide improved drug loading and stability. NLCs are developed with a combination of solid and liquid lipids in a nanocarrier system. NLCs have an asymmetric structure, which prevents drug expulsion and results in comparatively slow drug release. NLCs are an ideal drug delivery system for the posterior region of the eye owing to their lipid character, efficient drug-loading capacity and good permanence.86–88 Lakhani et al. prepared an NLC formulation of curcumin using an organic solvent-free hot-melt emulsification technique. The entrapment efficiency of curcumin was found to be 96 ± 1.6%. The curcumin NLCs were further tested for transcorneal permeation and toxicity across excised rabbit corneas. The results indicated that the prepared curcumin NLCs were safe and showed a 2.5-fold increase in corneal permeability compared to a propylene glycol-based curcumin suspension. Thus, NLCs have the potential to treat various anterior segment diseases.89
Puglia et al. prepared stable NLCs of palmitoylethanolamide (PEA) to treat diabetic retinopathy using two different methods. In one method, the NLCs were prepared using a combination of high-shear homogenization (HSH) and ultrasonication (HSH/US), while in the other method only HSH was used. The results showed that the particles prepared using the combination technique had good physical stability with enhanced entrapment efficiency (from 20.6% to 82.3%), and drug loading (from 0.08% to 0.32%) compared to HSH alone. In vivo pharmacokinetic studies with PEA-NLC on male Sprague-Dawley rats revealed that the PEA-loaded NLCs reached the retinal tissue on topical administration and notably inhibited the retinal tumor necrosis factor-α levels in streptozotocin-induced diabetic rats compared to PEA as a suspension.90 Rathod et al. prepared non-steroidal anti-inflammatory drug-loaded NLCs using dynasan 114 as the solid lipid and miglyol 840 as the liquid lipid for the treatment of postoperative ocular inflammation. In in vitro drug release studies, the NLCs exhibited sustained drug release up to 12 h.91
The NLC surface can be modified with a suitable polymer to make it bioadhesive and enhance its retention at the disease site. Selvaraj et al. developed chitosan-coated itraconazole-loaded NLCs using a high-pressure homogenization method. The prepared NLCs showed an average particle size of 86.75 nm, zeta potential of +17.2 mV, and entrapment efficiency of 98% ± 1.02%. The results revealed that the chitosan coating resulted in excellent mucoadhesion and promoted longer retention on the ocular surface by interacting with the negatively charged mucous membrane of the eye. The prepared NLCs concomitantly inhibited the vascular endothelial growth factors (VEGF-165) and showed an anti-neovascularization effect on vascular endothelial growth factor-induced diabetic retinopathy rats.92 The incorporation of hydrophilic polyethylene glycol (PEG) and PEG derivatives on NLCs can increase their dispersion stability and uptake by cells. Patil et al. developed PEGylated NLCs of natamycin for ocular application. Their in vivo biodistribution study revealed that PEGylated NLCs exhibited two-fold higher concentrations in the cornea and iris ciliary body compared to the marketed suspension formulation (Natacyn®). Thus, NLCs could be a potential alternative to conventional suspension for the treatment of fungal keratitis.93
Salamouni et al. carried out a comparative study with ocular delivery of brimonidine via SLNs, NLCs, and conventional eye drops. In their ex vivo permeation study, the NLCs showed a 1.27-fold increase in permeability coefficient in comparison to SLNs because the liquid lipid possesses a stronger affinity towards the cell membrane compared to the solid lipid. Moreover, NLCs sustained the drug release and lowered the intraocular pressure in comparison to SLNs and eye drops.94
Alvarez-Trabado and his team prepared sorbitan ester nanoparticles (SENS) and hyaluronic acid-coated SENS of cyclosporine for topical ocular drug delivery. The prepared nanoparticles were studied for tissue distribution and cyclosporine penetration tests through ex vivo porcine cornea. The results demonstrated that the hyaluronic acid-coated SENS broadly distributed throughout the epithelial layers and reached the corneal stroma whereas the SENS nanoparticles accumulated on top of the epithelium owing to the negative charge on the surface. In the cyclosporine penetration study, SENS and hyaluronic acid-coated SENS exhibited 1.3- and 2.1-fold increased ocular tissue penetration compared to the commercial formulation (Sandimmune®). In addition, ex vivo stimulated lymphocytes studies revealed that both the nanoparticles demonstrated the same reduction in interleukin (IL-2) levels as Sandimmune®. This confirmed that the immunosuppressive efficacy of both the nanoparticles was the same as that of Sandimmune®.99
Solanki and his colleagues conducted studies on humanin derivative nanoparticles for treating AMD. Their results demonstrated the potential impact of nanoparticles on the suppression of inflammatory IL-6 cytokine receptors and reduced retinal apoptosis.95 Liu et al. prepared hyaluronic acid-based surface-modified lipid–polymer hybrid nanoparticles. Their results showed accelerated cellular uptake of surface-modified nanoparticles by receptor-mediated endocytosis, and higher fluorescence intensity was observed in the cornea and conjunctiva. The designed nanoparticles exhibited extended precorneal retention, ocular bioavailability and better corneal permeability with a targeted approach.100
Morsi et al. investigated nanoemulsion-based ion-sensitive in situ gels for the delivery of acetazolamide. The stability of nanoemulsions depends on the surfactant and co-surfactant concentration. The nanoemulsion formulation was prepared by mixing oil (peanut oil), surfactants (Tween 80 and Cremophor EL), and Transcutol P as a co-surfactant and then integrating into the gellan gum alone and in combination with xanthan gum, HPMC or Carbopol. The results showed that the combination of gellan/xanthan and gellan/HPMC gave good stability and enhanced therapeutic efficacy of acetazolamide compared to commercial eye drops and oral tablets.105 Patel and team members prepared cationic nanoemulsion-based in situ ophthalmic gel of loteprednol etabonate (LE), which demonstrated a 2.54-fold increase in bioavailability compared to the marketed formulation.106 Phua et al. reported a 12-fold increased residence time with a liposome-loaded hydrogel compared to free liposomes.107 Thus, the delivery of therapeutics using nanocarriers can provide improved permeation and prolonged retention at ocular sites owing to its nanoscale.
Further, surface modification of nanocarriers can improve their targeting ability and mucoadhesion at the ocular surface, which can improve both therapeutic efficacy and patient compliance.
Fig. 4 Key components in the stages of product development, starting from preformulation (lab scale) to commercialization (production scale). |
Recent advances in formulation development have led to the entry of many nanoformulations, such as liposomes, solid lipid nanoparticles, nanostructured lipid particles, nanoparticles, micelles, and nano in situ gels, for preclinical and clinical testing. However, efforts are still being made to bring these advanced nanomedicine formulations to the market.
Nanocrystals have been explored well for commercialization. Currently, 15 nanocrystal based products are available in the market for different routes of administration, among which Ilevro® (nepafenac ophthalmic suspension, 0.3%) is available for ophthalmic administration.110 During the production of nanocrystals, the size, shape, and other process parameters can be controlled.111 Two main methodologies are used for the preparation of nanocrystals, bottom-up (precipitation process) and top-down (including wet-bead milling, nanospray dryer, and high-pressure homogenization). In a study, nanocrystals of steroid drugs fluorometholone and dexamethasone were prepared by using nano Spray Dryer B-90 technology (Büchi®). The authors observed that the particle size changed depending on the mesh aperture size. The results revealed that with mesh aperture sizes of 4.0, 5.5, and 7.0 μm, the average particle sizes for fluorometholone nanocrystals were found to be 620 ± 268, 795 ± 285, and 856 ± 344 nm and for dexamethasone nanocrystals were found to be 833 ± 402, 1118 ± 573, and 1344 ± 857 nm, respectively.112
Nanoparticles can be crystalline or amorphous, depending on the manufacturing technique and material employed. The production of nanoparticles is a challenging task in terms of reproducibility of size and polydispersity index. Critical process parameters involved in preparation techniques greatly influence the particle characteristics. Galindo-Rodriguez et al. prepared nanoparticles using three different methods: emulsion-based, salting out, and nanoprecipitation methods. The particle size ranges changed with the different methods and variations in the physicochemical properties of the aqueous and organic phases. Particle size range of 123–710 nm, 108–715 nm and 147–245 nm were observed with salting out, emulsification-diffusion, and nanoprecipitation methods, respectively.113
Colombo et al. conducted a study to investigate the essential scale-up parameters for nanocapsule production. They employed the emulsification-diffusion method for the preparation of nanocapsules and assessed at pilot scale by increasing the laboratory batch volume by 33-fold, i.e. from 60 mL to 2 L. They observed that increasing the impeller speed and duration of agitation led to a slight decrease in emulsion size.111
Nanoparticle preparation from micro/nanoemulsions using low-energy approaches, such as phase inversion temperature, phase inversion composition, and emulsion inversion point methods, has led to scale-up issues including variation in physicochemical properties and also requires a large amount of surfactant. During the scale-up of solid lipid nanoparticles by a hot-melt extrusion process, the process parameters such as feed rate, extruder diameter, and heat transfer play an important role as the change in the feed rate may change the residence time of the material in the barrel.114 High-energy approaches, such as ultrasonication, high-pressure homogenization, and microfluidization, have been explored to control the characteristics and reproducibility of nanoparticles. The major problem observed with sonication and homogenization is the recoalescence of new droplets, leading to the formation of thermodynamically unstable formulations.115,116 In one study, a pilot-scale batch of nanoparticles was prepared by ionotropic gelation method. It was observed that increasing the homogenization speed from 500 to 900 rpm contributed to an increase in the heat and kinetic energy of the molecule, which in turn led to agglomeration of the emulsion.117 This showed the huge difference between lab-scale and industrial-scale equipment. Formulation scientists need to optimize all the process parameters extensively in the scale-up of nanocarrier preparation using homogenizers.
For achieving adequate particle size, scalability, and reproducibility, microfluidization has become a potential approach for commercial applications. Microfluidic technology is an optimum technique to support, speed up, and favour clinical translation of nanomedicine by reducing the batch to batch variability. This technique involves the rapid mixing of lipids and the aqueous phase in a micronized chamber (chip) within milliseconds. The accurate mixing of fluids in the microchannel facilitates precise control over the physicochemical properties of the nanoparticles. The nanoparticles are prepared by nanoprecipitation, and self-assembly with continuous flow gave the same quality over time for the produced nanoparticles, avoiding the batch to batch variability. This is the most important feature for industrialization from the lab scale.118 Ali et al. prepared a hydrocortisone nanosuspension using microfluidic nanoprecipitation and wet milling. The particle size range of 295 ± 32 nm (simple mixing) and 300 nm (with 105 minutes mixing) was observed with y-junction microfluidic and wet milling technique, respectively. The results revealed that both the nanosuspensions showed sustained action and enhanced 1.8-fold bioavailability compared to the commercial solution. Microfluidic nanoprecipitation is advantageous over milling owing to the low energy of the process. The microfluidic technique reduces both the production time and the economic costs involved in nanoparticle production.119 Thus, by controlling a few parameters, such as the flow rate and organic phase ratio, uniform-sized nanoparticles can be produced on a large scale. Gdowski et al. synthesized a nanolipomer formulation using a high-flow microfluidic system and observed batch to batch uniformity upon increasing to pilot-scale production.120
Other advanced technologies such as BUONAPART-E (better scale-up and optimization of nanoparticles and nanostructure production using electrical discharges) can be used to synthesize high-purity metallic nanoparticles. This technique utilizes the arc and spark discharge method. It is a stable and low-cost process with a high production rate and energy efficiency. This technique can be further scaled up with multiple parallel electrodes set to increase the nanoparticle production.121
The supercritical solvent technique has also been explored for scale-up of nanocarrier preparation. Jung et al. prepared nanoparticles at three different scales (0.5 L, 4 L, and 50 L) by using a supercritical anti-solvent process. They observed no change in particle size distribution and no loss of residual solvent and percent yield.122 Pham et al. determined the scale-up ability of liposomes and niosomes by using a syringe pump at the lab scale and then membrane contractors at pilot scale. They prepared 30 mL of liposomes and 20 mL of niosomes by using a syringe pump at a laboratory scale to pilot-scale production of 750 mL of liposomes and 1000 mL niosomes using a membrane contactor. They reported that reproducible results were observed concerning size and entrapment efficiency.123
Recent advances in nanocarrier development for ocular delivery include particle replication in non-wetting template (PRINT) technology and hydrogel template method.124,125 In PRINT technology, the particles are produced by manufacturing roll-to-roll with the required particular size, shape, and modulus. It includes three steps, fabrication of micro molds with a precise cavity, molding of suitable material into the cavities, and separation of the formed particles. The continuous production of particles with the desired size, shape, and surface can be achieved by altering the composition of the material matrix and post functionalization.124 This technique can be utilized with a large number of biocompatible polymers and therapeutic agents, including peptide molecules, nucleic acids, proteins, and antibodies.124 The hydrogel template method can be widely used for nano- and micro-size particle development. This template was utilized for the production of a nanowafer containing a nano-reservoir as an ultra-thin lens.125 In a study, a silicon-based wafer template was fabricated using e-beam lithography and polyvinyl alcohol was used to prepare the template with different arrays of wells. The drug solution was loaded into the arrays to form nanowafers. The particle size and drug loading can be controlled by using these drug reservoirs, and these are utilized as a lens by placing on the ocular surface.126
The success of nanomedicine is governed by the reproducibility of the physicochemical characteristics at the industrial scale. Recent advances in technology such as microfluidic, high-pressure homogenization, PRINT, and hydrogel template methods have provided hope for commercialization.127 Further, guideline progression and clinical acceptance of nanocarriers from regulatory agencies will accelerate the development of nanomedicine for ophthalmic therapy.
Quality control testing ensures the safety and efficacy of the pharmaceutical product during the process (in-process quality control testing) and at the end of the process (finished product testing). The common tests performed for all ophthalmic formulations include description, identification, assay, impurities, pH, isotonicity/osmolality, viscosity, clarity, particulate matter, particle size, bacterial endotoxins, sterility test, uniformity of dosage form, and weight loss.130,131
Regulatory agencies have taken steps for the commercial approval of safe and effective nanotechnology-based product development. These agencies have provided guidelines for product specification and characterization required for the product approval process. In the year 2017, the United States Food and Drug Administration (US FDA) published “Drug Products, Including Biological Products, that Contain Nanomaterials” draft guidelines for industry and suggested some attributes to be described and measured for nanoformulations.132 The guidelines comprised characteristics of nanoformulations, including chemical composition, average particle size, particle size distribution (describing d10, d50, d90 or polydispersity; modality), general shape and morphology (aspect ratio), physical stability (e.g., aggregation and agglomeration or separation) and chemical stability. Further, the guidelines include specific studies, such as distribution of the active ingredient associated with the nanomaterial, free in solution, structural attributes (lamellarity, core–shell structure), surface properties (surface area, surface charge, chemical reactivity, ligand hydrophobicity, and roughness), coating properties of nanomaterials, porosity (a function related to the drug-loading capacity), particle concentration, in vitro release, crystal form, impurities, sterility and endotoxin levels. The above-mentioned guidelines also provide factors to be selected and specific characterization methods for nanoformulations.132
The US FDA also provided specific guidelines for “Liposome Drug Products: Chemistry, Manufacturing, and Controls; Human Pharmacokinetics and Bioavailability; and Labeling Documentation” in the year 2018 for liposomal product development.133 In 2018, the US FDA drafted another guideline, “Selected FDA Publications Related to the Application, Characterization, Effects, and Evaluation of Nanotechnology” for characterization and evaluation of nanoparticulate-based drug delivery systems.134
Recently, in October 2019, Indian regulatory bodies (Central Drug Standard Control Organization, Indian Council of Medical Research, Department of Biotechnology, and Ministry of Health and Family Welfare) issued the “Guidelines for Evaluation of Nanopharmaceuticals” with details of the evaluation parameters required for quality control for nanopharmaceuticals, similar to the US FDA guidelines.135 Additionally, these guidelines suggested that the product should meet specifications for analytical method validation, stability studies of nanoformulations, comparative analysis of innovator product if applicable, preclinical data, clinical data, and sample testing protocols.135
The efforts of regulatory bodies will certainly ensure the safety and efficacy of products with stringent product specification for nanocarriers for ophthalmic drug delivery.
Among the different nanomaterials, lipid-based nanocarriers including nanoemulsions and liposomes were found to be more biocompatible and safer for interaction with biological membranes and showed their presence in the market.140
Kala Pharmaceuticals developed an innovative treatment with nanosized mucus penetrating particles (MPP) to improve drug delivery to the back of the eye. MPP allow effective penetration through the tear film and mucin layer, which prevents drugs from being trapped by the tear film and clearance by blinking. Kala Pharmaceuticals applied this MPP platform technology for loteprednol etabonate (KPI-121, 1% and KPI-121, 0.25%) for the treatment of several ocular diseases (NCT02163824) (NCT02813265). The phase III clinical trial results for 1% KPI-121 demonstrated a significant decrease in both pain and inflammation with twice a day dosing.143 In addition to this, particle replication in non-wetting template (PRINT) technology offers a distinctive capability to reproduce and fabricate particles of any size.124 The clinical-stage pharmaceutical companies Envisia Therapeutics and Aerie Pharmaceuticals combined PRINT particle engineering technology with biodegradable polymer science.144,145 With this technology, various different ocular formulations, including subconjunctival implants, intravitreal implants, intracameral implants, and nanosuspensions, have been developed for controlled delivery of the drug into the ocular tissue. Some clinical trials are underway, including a multi-center open-labeled study to evaluate the safety and efficacy study of ENV 515 (travoprost) for treating glaucoma and ocular hypertension (NCT02371746). AR-1105 (NCT03739593) and AR-13503 (NCT03835884) designed using PRINT technology as intravitreal implants for the treatment of age-related macular degeneration and diabetic macular edema are in clinical trials. Nanomedicines currently undergoing clinical trials are outlined in Table 4.146–163
Clinicaltrials.gov identifier | Drug | Phase | Disease | Nanomedicine | Sponsor | Reference |
---|---|---|---|---|---|---|
NCT00738361 | Paclitaxel | II | Intraocular melanoma | Nanoparticles | Ohio State University Comprehensive Cancer Center | 146 |
NCT01987323 | Liposomal latanoprost | I/II | Ocular hypertension | Subconjunctival injection of liposomal egg PC | Singapore National Eye Centre | 147 |
NCT03001466 | Urea | II | Cataracts | Nanoparticles | Assiut University-Faculty of medicine | 148 |
NCT03093701 | TLC399 (Pro Dex) | II | Macular edema | Pro Dex | Taiwan Liposome Company, Taiwan | 149 |
NCT03617315 | Crosslinked hyaluronic acid | Not applicable | Dry eye syndrome (dysfunction of meibomian gland) | Liposome | University of Seville | 150 |
NCT03785340 | Brimonidine tartrate (0.2% nanoemulsion eye drops) | III | Dry eye disease | Nanoemulsion | Ocugen | 151 |
NCT03249740 | Sunitinib malate (GB-102) | I | Age-related macular degeneration | Intravitreal injection of micro particles | Graybug Vision | 152 |
NCT03140111 | LAMELLEYE for the treatment of dry eye symptoms in primary Sjögren's syndrome patients | NA | Dry eye | Liposome | NHS Greater Glasgow & Clyde | 153 |
NCT03598699 | AXR-159 ophthalmic solution | II | Dry eye | Micelles | Andover Eye Associates. AxeroVision, Inc. ORA, Inc. | 154 |
NCT02163824 | KPI-121 (1% and 0.25% loteprednol etabonate) | III | Ocular infection, irritation and inflammation | Mucus penetrating particles (submicron suspension) | Kala Pharmaceuticals, Inc. | 155 |
NCT02813265 | KPI-121 (1% and 0.25% loteprednol etabonate) | III | Dry eye disease and keratoconjunctivitis sicca | Submicron suspension | Kala Pharmaceuticals, Inc. | 156 |
NCT03739593 | AR-1105 (dexamethasone) | II | Macular edema due to retinal vein occlusion | Intravitreal implant (PRINT technology) | Aerie Pharmaceuticals, Inc. | 157 |
NCT03835884 | AR-13503 implant alone and in combination with aflibercept | I | Neovascular age-related macular degeneration, diabetic macular edema | Intravitreal implant (PRINT technology) | Aerie Pharmaceuticals | 158 |
NCT02908282 | Topical omega-3 fatty acids (REMOGEN® OMEGA) | NA | Dry eye | Microemulsion | TRB Chemedica AG | 159 |
NCT02420834 | Dry eye treatment with artificial tears | NA | Dry eye | Liposomal spray | Aston University | 160 |
NCT02371746 | ENV 515 travoprost extended release (XR) | II | Glaucoma and ocular hypertension | Intracameral implant (PRINT technology) | Envisia Therapeutics | 161 |
NCT04008771 | SeeQ CdSe 655 alt nanoparticles | NA | Retinitis pigmentosa | Intravitreal injection of nanoparticles | 2C Tech Corp | 162 |
NCT04130802 | OCS-01 – dexamethasone cyclodextrin nanoparticle ophthalmic suspension 1.5% | II | Inflammation corneal pain, postoperative | Nanoparticles | Oculis | 163 |
In addition to the scale-up of nano-drug delivery systems, controlled drug release from implants, nano wafers, and 3D printed hydrogel technology has also been explored for the treatment of retinal diseases. The safety, scale-up, and reproducibility of nanomedicine are essential for reaching commercial scale. Most biodegradable and natural polymers are considered safe for drug delivery but detailed toxicity studies need to be performed before commercial acceptance. Some nanocarrier preparation techniques have been investigated for scale-up and large-scale production but there is a need to further explore more techniques that are simple, feasible, and provide regulatory acceptable nanomedicines.
Nanotechnology has the potential to add innovative functionality and provide superior therapeutic efficacy over conventional ocular drug delivery systems. The overall global ophthalmic drugs market was valued at approximately USD 25.03 billion in 2017 and is expected to generate revenue of around USD 34.52 billion by the end of 2024, growing at a compound annual growth rate of around 4.7% between 2018 and 2024.164 This reflects the huge scope of ocular products for abbreviated new drug applications in future.
Footnote |
† Authors contributed equally. |
This journal is © The Royal Society of Chemistry 2020 |