Triana Kusumaningsih*,
Wahyu Eko Prasetyo and
Maulidan Firdaus
Department of Chemistry, Faculty of Mathematics and Natural Sciences, Sebelas Maret University, Jl. Ir. Sutami No. 36A, Surakarta, 57126, Indonesia. E-mail: triana_kusumaningsih@staff.uns.ac.id
First published on 27th August 2020
Efforts toward the development of a straightforward greener Gram-scale synthesis of the antibiotic compound 2,4-diacetylphloroglucinol (DAPG) have been developed. This beneficial procedure was accomplished through the Friedel–Crafts acylation of phloroglucinol over inexpensive heterogeneous silica sulphuric acid (SSA) catalyst via ultrasound-assisted (US) synthesis under solvent-free condition. The influences of various parameters such as temperature, catalyst loading, and reaction time on the reaction performance were analysed using a multivariate statistical modelling response surface methodology (RSM). A high yield of DAPG (95%) was achieved at 60 °C after 15–20 min reaction with the presence of 10% (w/w) SSA as the catalyst. Column chromatography-free and a Gram scale-up reaction also exhibited the practical applicability of this newly developed protocol. The SSA catalyst was recovered and recycled up to 10 consecutive runs with no appreciable loss of activity. A plausible mechanism for the Friedel–Crafts acylation of phloroglucinol is proposed. Moreover, an environmental assessment has been carried out over this present method and compared with several established literature using the EATOS software and the Andraos algorithm to assess the consumption of the substrates, solvents, catalysts, and the production of coupled products or by-products. In addition, their energy consumptions were also determined. The data collected showed that the present method is the most promising one, characterised by the highest environmental impact profile against all the other reported methods. The physicochemical properties of the synthesised DAPG were assessed and exhibited reasonable oral bioavailability drug property as determined by Lipinski's rules.
To date, a plethora of procedures have been reported for the synthesis of DAPG and acylated phloroglucinol that utilize AlCl3,17,20 BF3–etherate,5,20,22 and ZnCl2 (ref. 22) as the catalyst. Nevertheless, the foremost drawbacks that were encountered with these last previous routes include variability in the yield, the use of harmful organic solvents, long reaction times, and tedious workup protocols. Hence, as a result of increasing the awareness of environmentally benign chemistry, a solvent-free method has been demonstrated for the synthesis of DAPG using various catalysts such as MSA,2 HCl, TFA, H2SO4, CH3COOH, HBr/alumina, and MSA/CH3COOH.16 Meanwhile, despite the enormous advantages that are offered by a solvent-free reaction, in pursuit of selecting an appropriate catalyst system, we realized that each of these reported procedures have several undesirable aspects, considering the environmental consciousness. Typically, homogeneous catalysts often encounter recovery and reusability problems after the reaction, which leads to high E-factor and results in unacceptably high manufacturing costs. Therefore, it is still desirable to develop various green techniques for the synthesis of DAPG that use highly efficient and reusable catalysts.
Over the past decade, heterogeneous catalysts have drawn increasing attention from several industries due to their number of benefits such as easy recovery and reactivation by a simple treatment, which play an essential green chemistry and sustainability role.18,23–25 In addition, by combining the practice of heterogeneous catalyst and an alternative sustainable synthetic strategy, such as ultrasound-assisted synthesis (US), much attention has been received due to their unique capabilities of providing chemical transformation under milder conditions.26–29 Specifically, along with the utilization of the heterogeneous catalytic system, US irradiation offers several potential effects, such as the promotion of cavitation bubble formation, increase in the active catalyst surface area, and removal of impurities deposited on the catalyst.30,31 Besides, heterogeneous catalysis in the solvent-free condition is considered as a green and sustainable approach since the elimination of solvents and reduces the environmental factor (E-factor). To this endeavour, we developed a novel catalyst system for the synthesis of DAPG, namely, silica sulphuric acid or H2SO4–SiO2 (SSA), which was invented by Zolfigol,32 obtained from silica gel (SG) and supported by sulphuric acid,33 which was used for the first time in promoting the synthesis of disulphide and thionitrites under mild conditions. This catalyst system provided various benefits, including increase in the surface area, improved thermal and mechanical stabilities, as well as simplicity of handling and reusability.32,34 Thus, we would, in the future, be investigating these soon in the study for promoting other chemical reactions.
In this work, attracted by the potential Brønsted acid active sites of SSA and as a part of our on-going endeavours in designing a green synthetic route for a biologically promising compound, we present herein various synthetic procedures to develop a more sustainable route in order to convert phloroglucinol and acetic anhydride into DAPG over SSA as a novel, efficient, and reusable heterogeneous catalyst in an environment-friendly US method. Furthermore, in order to meet the suitable operation conditions for the synthesis of DAPG as well as to explain the effects of the factors on the selected response, the design of experiment (DoE) using response surface methodology (RSM) was performed.35–37 Hence, the three variables, namely, the temperature, catalyst loading, and reaction time, were selected. In addition, the developed procedure for DAPG has been compared with previously established literature (Scheme 2) using the EATOS software and the Andraos' algorithm, along with energy calculation metric, in order to assess any process, information, and versatile outputs related to the “greenness” of the chemical reaction.38–41 Further, in order to provide the potential oral bioavailability of DAPG, a drug-likeness evaluation based on Lipinski's rule was also demonstrated.
Scheme 2 Various selected literature for the synthesis of DAPG.2,16,18,20 |
To investigate the possible leaching of the active sites from the catalyst surface of SSA into the reaction medium, a hot filtration method was performed.25,44,45 Under the optimised conditions, the Friedel–Crafts acylation of phloroglucinol was carried out. After 5 min of the reaction, all the catalyst particles were separated by hot filtration and centrifuged. The reaction was continued for 30 min in the absence of the catalyst and was frequently monitored by TLC.
Run | Experimental factors | Coded variables | Responses | ||||
---|---|---|---|---|---|---|---|
T (°C) | Catalyst loading (%w/w) | t (min) | X1 | X2 | X3 | The yield of DAPG (%) | |
1 | 25 | 10 | 20 | −1 | 0 | −1 | 10 |
2 | 25 | 20 | 60 | −1 | 1 | 1 | 8 |
3 | 25 | 5 | 60 | −1 | −1 | 1 | 6 |
4 | 80 | 20 | 60 | 1 | 1 | 1 | 68 |
5 | 25 | 10 | 30 | −1 | 0 | 0 | 16 |
6 | 25 | 20 | 20 | −1 | 1 | −1 | 10 |
37 | 80 | 5 | 30 | 1 | −1 | 0 | 52 |
8 | 60 | 20 | 30 | 0 | 1 | 0 | 74 |
9 | 80 | 20 | 20 | 1 | 1 | −1 | 79 |
10 | 60 | 10 | 60 | 0 | 0 | 1 | 80 |
11 | 25 | 10 | 30 | −1 | 0 | 0 | 12 |
12 | 60 | 10 | 20 | 0 | 0 | −1 | 95 |
13 | 25 | 10 | 30 | −1 | 0 | 0 | 14 |
14 | 60 | 10 | 60 | 0 | 0 | 1 | 82 |
15 | 80 | 5 | 30 | 1 | −1 | 0 | 54 |
16 | 80 | 5 | 20 | 1 | −1 | −1 | 46 |
17 | 60 | 20 | 20 | 0 | 1 | −1 | 83 |
18 | 80 | 10 | 20 | 1 | 0 | −1 | 84 |
19 | 60 | 20 | 30 | 0 | 1 | 0 | 80 |
20 | 60 | 5 | 20 | 0 | −1 | −1 | 68 |
Afterwards, FT-IR analysis was employed in order to confirm the successive functionalisation of SG to form SSA. Upon sulphonation treatment, the FTIR spectrum of SSA was identical to that of SG with the presence of a few additional S–O vibrational frequencies, as exhibited in Fig. 1. The band at about 2600 cm−1 was linked to the O–H vibration of the sulphonate group. Other peaks at 1252, 1080, 1024, and 709 cm−1 were attributed to the asymmetric OSO, symmetric OSO, SO stretch, and S–O stretch, respectively.43,49 As a note, after the sulphonation of silica gel by sulphuric acid, some hydroxyl groups of silica gel (the isolated hydroxyl group) may still remain, which was proved from the FTIR analysis, which showed the presence of the silanol group band within the range of 3447–3500 cm−1.43,50,51
The morphology of SG and SSA was studied via SEM, as shown in ESI, Fig. S3A and C.† The sulphonation of SG also reveals a similar morphology to that of neat SG, which is reinforced by the XRD and FTIR results. Thus, it might be inferred that the sulphonation of SG does not affect it in terms of the size and the shape. According to the EDS analysis (ESI, Fig. S3B and D†), the existence of the SO3H group on neat SG was also observed, which was indicated by the presence of a strong signal in the region for O and S. In general, these results show that the introduction of the SO3H group does not alter the silica gel framework.43 Also, to investigate the acidity of the SSA catalyst, the acid–base titration method was employed. The acidity was found to be 3.8 mmol H+ per g SiO2, which suggests a strong acidic nature.49
Run | Catalyst | Method | |||
---|---|---|---|---|---|
Conventional method (oil-bath) | US | ||||
t (min) | Yieldb (%) | t (min) | Yieldb (%) | ||
a Reaction conditions: 1 mmol of phloroglucinol (1), 2 mmol of acetic anhydride (2) and the above-mentioned catalyst were operated under conventional procedure at 80 °C and US method at 60 °C.b Isolated yield.c No reaction. | |||||
1 | 3 mmol of MSA | 30–45 | 40–80 | 20 | 60–86 |
2 | 3 mmol of CH3COOH | 45 | c | 20 | c |
3 | 3 mmol of TFA | 45 | 10 | 15–20 | 92–94 |
4 | 3 mmol of H2SO4 | 45 | 10 | 20 | 25 |
5 | 20 wt% silica gel | 45 | <10 | 20 | 12–17 |
6 | 3 mmol of HCl | 45 | c | 20 | c |
7 | 20 wt% of SSA | 45 | 85 | 15–20 | 87–90 |
8 | 10 wt% of SSA | 45 | 88 | 15–20 | 92–95 |
9 | 10 wt% of SSA/1 mmol of CH3COOH | 30–45 | 93 | 15–20 | 94–96 |
10 | No catalyst | 120 | c | 120 | c |
Afterwards, 20% (w/w) SSA was tested as the catalyst in a similar typical reaction via the conventional method (oil-bath) and US method, which resulted in DAPG yield of 85% and 90%, respectively. As an important aspect, we found that the reaction proceeded faster to give a higher yield of DAPG under the US method compared to the previously employed homogenous catalysts used under oil-bath method. Afterwards, an increase in the catalyst loading to 30% (w/w) resulted in a lower yield of DAPG, accompanied by the formation of triacetylphloroglucinol as a by-product. Fortunately, as the catalyst loading decreases to 10% (w/w), the yield of the product increased to be 95% and no by-product of phenylacetate was observed. Interestingly, it was noticed that the presence of only liquid sulphuric acid or silica gel could lead to rather low yields, followed by the formation of side products. Nevertheless, the high activity of the SSA catalyst may be attributed to its high acidity value caused by the intense dispersion of the SO3H group on the surface of silica.43 In addition, we envisaged that the synergistic effects between the active site of the SSA catalyst and silica gel also could enhance the catalytic activity. It is worth mentioning that silica gel itself has been used as a catalyst in various types of organic reactions through the silanol group as an active site.52,53 Thereby, the presence of two different active sites could possibly improve the collision frequency between the substrates and the catalytic sites of the SSA catalyst.
In an attempt to improve the yield, the addition of a small amount of acetic acid (∼1 mmol) could increase the yield of DAPG, albeit it was an insignificant improvement. It has been reported that Friedel–Crafts acylation may be enhanced with the presence of hydrogen bonding (H-bond) from a certain solvent and/or catalyst. Acetic acid could provide H-bond donor solvent molecules for Friedel–Crafts acylation.54 Afterwards, when the reaction was extended (overnight condition), it prompted the formation of several by-products (controlled by TLC), which were possibly obtained by decomposition of the product or its intermediates due to rough irradiation. In terms of the reaction time, this fruitful result revealed a significant improvement in the Friedel–Crafts acylation of phloroglucinol to DAPG. The possible interpretation for the positive association of this method is that the ultrasonic waves can boost the number of active cavitation bubbles and the size of the individual bubbles, leading to the improvement in the reaction efficiency with increased reaction rates and reduced reaction time.31,55
Encouraged by this result, we considered several solvents for further investigation (Table 3). Briefly, it is well known that the solvent used is an important factor influencing the chemical reactivity both in the reaction mechanism and the reaction rate.56 However, the result showed that the use of solvents caused the formation of several products including by-products. Accordingly, the implementation of a solvent-free condition is indeed greatly preferable for the synthesis of DAPG promoted by the SSA catalyst. This is evidenced in that the reaction rate observed in the solvent-free condition leads to more favourable reaction kinetics instead of the reactions demonstrated in the presence of any solvent. The main reason why the solvent-free condition could promote this reaction effectively is strongly attributed to the fact that one of the reactants is in the liquid phase (acetic anhydride) at the reaction temperature. Thereby, it must be miscible with phloroglucinol, where the molecular movement and the contact between the reactants with higher concentrations is favoured and the yield of DAPG is improved.29,57,58 Hence, Green Chemistry principle 5, which states that the “use of solvents should be made unnecessary wherever possible and innocuous when used”, is successfully implemented.23
Run | Solvent | T (°C) | t (min) | Yieldb (%) | Solvent rankingd |
---|---|---|---|---|---|
a Reaction conditions: 1 mmol of phloroglucinol (1), 2 mmol of acetic anhydride (2) and 20% of SSA catalyst were used under the US method at 60 °C.b Isolated yield.c No reaction.d Ranking of solvents with respective to CHEM21 solvent guide of “classical” solvents.59e Not reported. | |||||
1 | Solvent-free | 60–80 | 20–30 | 92 | e |
2 | Chloroform | Reflux | 20–60 | 65 | Highly hazardous |
3 | DCM | Reflux | 20–60 | 68 | Hazardous |
4 | Toluene | Reflux | 20–120 | c | Problematic |
5 | Benzene | Reflux | 20–120 | c | Highly hazardous |
6 | Acetonitrile | Reflux | 20–120 | 55 | Problematic |
7 | Nitrobenzene | Reflux | 20–60 | 68 | e |
8 | Water | Reflux | 20–120 | c | Recommended |
Scheme 4 Proposed mechanism for the ultrasound-assisted Friedel–Crafts acylation between phloroglucinol (1) and acetic anhydride (2) promoted by SSA catalyst. |
Y = 84.03 + 29.70A + 6.75B − 1.63C + 3.83AB − 2.79AC − 2.88BC − 39.93A2 − 12.30B2 + 1.58C2 | (1) |
As shown in eqn (1), A (temperature) has a major effect on the DAPG yield (Y). Similarly, the catalyst loading (B), and the interaction between the temperature and catalyst loading (AB) also showed a positive impact on the DAPG yield. In different circumstances, the effects on the model parameters revealed that the reaction temperature (C), the interaction between the temperature and the reaction time (AC), and the interaction between catalyst loading and the reaction temperature (BC) showed a significant negative effect on the DAPG yield. According to Table 4, the p-value can be used as an indicator for checking the significance of each coefficient, where p-values less than 0.05 imply that the model terms are significant. The linear term of A, B, and the quadratic term of A (A2) and B (B2) are significant. Fig. 2 shows good linear correlation between the actual and predicted yield of DAPG. Accordingly, the developed model can possibly predict the yield of the experimental reaction. Considering all the above descriptions, it is strongly evidenced that the developed second-order quadratic model (as presented in eqn (1)) could fruitfully predict the performance of Friedel–Crafts acylation of phloroglucinol by altering the selected operating conditions. To validate the predictability of the model, duplicate runs were performed under the above-optimized conditions. In both the cases, the obtained yields were achieved to be 93% and 91%, which are slightly lower than the predicted ones. Nevertheless, these results still closely match with the predicted result of 95%.
Source | Sum of squares | df | Mean square | F-Value | p-Value | |
---|---|---|---|---|---|---|
Model | 19711.72 | 9 | 2190.19 | 85.14 | <0.0001 | Significant |
A-temperature | 8454.79 | 1 | 8454.79 | 328.68 | <0.0001 | |
B-catalyst loading | 429.10 | 1 | 429.10 | 16.68 | 0.0022 | |
C-reaction time | 26.85 | 1 | 26.85 | 1.04 | 0.3310 | |
AB | 85.70 | 1 | 85.70 | 3.33 | 0.0979 | |
AC | 52.66 | 1 | 52.66 | 2.05 | 0.1830 | |
BC | 51.51 | 1 | 51.51 | 2.00 | 0.1874 | |
A2 | 6787.07 | 1 | 6787.07 | 263.85 | <0.0001 | |
B2 | 586.87 | 1 | 586.87 | 22.81 | 0.0007 | |
C2 | 9.96 | 1 | 9.96 | 0.3872 | 0.5477 | |
Residual | 257.23 | 10 | 25.72 | |||
Lack of fit | 227.23 | 5 | 45.45 | 7.57 | 0.0222 | Significant |
Pure error | 30.00 | 5 | 6.00 | |||
Cor total | 19968.95 | 19 |
The relationship visualisation between the temperature and catalyst loading as the designated variables, and yield as the response is observed in the surface response graphs, which are plotted in 3D surface response, as presented in Fig. 3. Fig. 3A displays the response surface of DAPG yield calculated as a function of the reaction temperature and catalyst loading at the minimum reaction time (x1 = −1). The yield of DAPG increased rapidly to an optimum value with the increase in the reaction temperature and catalyst loading. It was observed that the reaction temperature plays a more dominant role in this typical reaction than the catalyst loading. However, the yield of DAPG slightly dropped after the reaction was operated at 80 °C with the catalyst loading at 20% (w/w). Besides, increasing the reaction temperature to more than 1 h also considerably accelerates the formation of the by-products such as tri-acetylphloroglucinol and several undetectable products, which can reduce the yield and purity of DAPG. The formation of undetectable compounds can be explained on the basis of the collateral effects of the US wave on the thermally unstable organic compounds, which are able to decompose underneath longer reaction times and higher temperature.55 Furthermore, it is evident that the typical reaction of Friedel–Crafts acylation of phenolic compounds only requires a small amount of catalyst loading, which is also reported in several literatures.18,62 In accordance with the green chemistry principles, any reaction processed with a small amount of catalyst loading is desirable to a reaction that requires an extra stoichiometric amount of the catalyst.
Fig. 3B reports the response surface of the DAPG yield calculated as a function of temperature and reaction time at the catalyst loading (x2 = 0), whereas Fig. 3C shows the dependence of DAPG yield on the catalyst loading and reaction time calculated for the intermediate reaction temperature (x3 = −1). Both these graphs highlight that no noteworthy effects were observed on the DAPG yield by varying the reaction time within the predetermined range. Finally, several runs were carried out in order to confirm the validity of the optimum condition, which was predicted by the statistical model. Therefore, the real experiment was performed in the presence of 10% SSA and operated at 60 °C for 20 min with three repetitions. The obtained yield was found to be 94%, which is relatively close to the predicted result of 95%. Accordingly, this model was found to be effective for predicting the DAPG yield precisely due to the less percentage of error (less than 6%).18
With the optimized conditions in hand, we further explored the scope of this reaction using several selected acylating agents (Scheme 5). Besides acetic anhydride, several acyl sources were selected for the synthesis of DAPG derivatives bearing different alkyl moieties. Generally, it was observed that this reaction took a slightly longer time to produce the expected products when the acetyl group was replaced with longer alkyl chains. The different reactivity due to electronic and steric reasons might be influenced by the selectivity of this reaction. However, these results are still tolerable within the above-mentioned optimized conditions. Furthermore, we also investigated the selectivity of the SSA catalyst for the synthesis of monoacylphloroglucinol derivatives (an analogue of the commercial antispasmodic agent, Flopropione63,64) by reacting 1 mmol equivalent of the acylating agent. For this reaction, a high yield of monoacylphloroglucinol was observed in less than 10 min without the formation of the by-product. This clearly proved that the SSA catalyst can play an important role as a selective catalyst for this typical reaction.
In addition, in order to assess the feasibility of this method on a preparative scale, Gram-scale synthesis was then examined under the optimal reaction conditions. For the small scale Friedel–Crafts acylation reaction, 1 mmol equivalent of phloroglucinol (1) and 2 mmol equivalents of acetic anhydride (2) was required with the yield of 95%. Fortunately, when the reaction was scaled-up ten times to the previous stoichiometric ratio, DAPG was also afforded in a reproducible yield of about 93% (Scheme 6).
Hence, DAPG, which is a privileged building block and versatile synthetic intermediate, could be simply synthesised by the present method. In addition, to our great delight, when the same type of reaction was carried out under an inert atmosphere, there were no significant differences. This indicates that this typical reaction is relatively constant under ambient atmosphere conditions. In the best cases, especially for products 3, 5a, and 5b, they can be purified only using recrystallisation technique or without additional chromatographic treatment.
To obtain the entire representation for the quantification of all the substances involved in the synthetic process, the reaction was evaluated by EATOS.40,65–67 It was feasible to measure four indexes, namely, the mass index (S−1), environmental factor (E-factor), environmental index input (EIin), and environmental index output (EIout). S−1 and EIin of all the investigated strategies are presented in Fig. 4. S−1 refers to the quantity of chemical used, whereas EIin calculates the price of the starting materials used and their detailed risk information (collected from MSDS). The highest S−1 value of 108 resulted for the synthesis of B, which is mainly ascribed to a large amount of solvent (dioxane) and substrates used. This synthetic method was also exemplified by the highest EIin (419.86 PEI per kg). The synthesis of A, C, D, and E, which differ from method B due to the use of solvent-free condition, are characterised by a lower S−1 equal to 3.44, 12.14, 1.76, and 1.61, respectively and lower EIin equal to 13.71, 22.87, 5.60, and 5.25, respectively. Remarkably, the present method (synthesis of E) is characterised by the lowest S−1 and Eiin due to a relatively low number of input materials and low-risk value of the substrates used.
Fig. 4 S−1 and EIin values for the synthetic routes of A, B, C, D, and E investigated with the EATOS software. |
Fig. 5 depicts the E-factor and the EIout of the five studied synthetic pathways. These calculations represent the amount of waste produced and take into account its nature during the chemical process. The synthesis of B is the most mass-intensive compared to the other methods due to the large amount of waste produced (107 kg g−1 product), which is mainly ascribed to the amount of solvent (dioxane) and substrates used. According to green chemistry principles, the remediation of waste is not preferable but the prevention of waste from the source is mostly preferable.23,68 Therefore, solvent reduction or elimination in organic synthesis can considerably minimize the environmental impact of a given chemical process by developing cleaner processes.
Fig. 5 E and EIout values for the synthetic routes of A, B, C, D, and E investigated with the EATOS software. |
On the other hand, performing the reaction under solvent-free protocol (synthesis of A, C, D, and E) dramatically reduces the amount of waste. The synthesis of A and C produced 2.43 and 11.14 kg waste per kg product, respectively. Meanwhile, the lesser E-factor value in the synthesis of D and E (0.76 and 0.61 kg waste per kg product) is due to no significant excess of the solvent and/or reagents used and the higher yield isolated compared to the other methods. Besides, it is worthy to note that not only can the solvent and/or reagents be saved according to the present protocol but also the catalyst loading has been minimally employed. The heterogenous catalyst can be collected and reused several times without having a negative effect on the yield of DAPG.
The value of EIout can be considered as the character of the waste produced. The EIout value of synthesis B clearly confirms that the use of dioxane as the solvent and BF3OEt2 as the catalyst presents the lowest environmental impact than those of the other synthesis methods, which are characterised by the highest value of environmental impact (16.6 PEI per kg). The synthesis of A and C, which use MSA as the catalyst, present an EIout equal to 5.72 and 16.6 PEI per kg, respectively. Meanwhile, the EIout obtained for the synthesis of D and E, which employed eco-friendly heterogeneous catalyst systems, are considered to be lower values of environmental impact (2.57 and 2.05, respectively) compared to all of the studied methods.
Furthermore, the production costs are reveal the environmental and social costs in a reliable way.40 The EATOS tool can be used to establish the environmental impact of their production through the costs of the substrates involved. Fig. 6 shows the value of the cost index (CI) for the five studied methods, which represents the material costs during the chemical process. The comparison of the CI clearly shows that synthesis B presents the highest CI equal to 78532.22-unit EATOS compared to the other reactions. On the contrary, the synthesis of A, C, D, and E is characterised by lower CI equal to 3395.44, 8755.13, 2395.08, and 2237.31-unit EATOS, respectively. However, the synthesis of C presents higher CI compared to the other solvent-free methods, which is attributed to the use of excess catalyst. Also, in this case, it is important to underline that the synthesis of D and E (present method) show better CI because of the use of a highly efficient and low-cost catalyst and the use of solvent-free condition with no excess reagents compared to the other studied methods.
Fig. 6 CI values for the synthetic routes of A, B, C, D, and E investigated with the EATOS software. |
In order to consider the quantity of material footprint, Andraos algorithm39,46,69 was employed to the five syntheses for the production of DAPG (Table 5, Fig. 7). According to this calculation, the synthesis of E (present work) is closer to the ideal conditions compared to the other investigated methods. The synthesis of D is also closer to the ideal conditions but is characterised by lower Material Recovery Parameter (MRP) and Reaction Mass Efficiency (RME) than the synthesis of E. The synthesis of A is characterised by lower value in all the parameters compared to the synthesis of D and E. Nevertheless, this method presents better environmental profile than the synthesis of C and B. These methods are in accordance with green chemistry principles,23 which stress in solvent-free conditions. The synthesis of B recorded the lowest value in all the parameters, which was mainly ascribed to a large amount of solvent (dioxane) and substrates used. As an important aspect, we found that the reactions performed in solvent-free conditions proved to have a better environmental profile in terms of the mass flows, environmental impacts of the substances involved, and waste produced.
A | B | C | D | E | |
---|---|---|---|---|---|
AE | 0.424 | 0.182 | 0.633 | 0.633 | 0.633 |
Rxn yield | 0.881 | 0.300 | 0.600 | 0.942 | 0.947 |
1/SF | 0.391 | 0.111 | 0.617 | 0.617 | 0.617 |
MRP | 0.904 | 0.207 | 0.053 | 0.867 | 1.000 |
RME | 0.132 | 0.001 | 0.012 | 0.319 | 0.370 |
Despite the enormous benefits offered by EATOS and Andraos algorithm, both these tools do not take into account the energy required in the process. The energy intake during the process can be calculated by a simple energy calculation metric developed by Clark and co-workers.41 Table 6 shows the energy intake requirement obtained for the Friedel–Crafts acylation reaction between phloroglucinol and acetic anhydride for the methods studied. Because of the lack of detailed data regarding the heating power used in the synthesis A, B, and C, we assumed that the conventional (oil-bath) method was employed with a similar heating power as that in synthesis D (our previous work).18
The MW reaction or the synthesis of A has been stated to give 88% yield of DAPG, which could associate to the lowest energy usage of about 13.26 kW mol−1. By taking all of the conventional methods into account, the synthesis of B, C, and D significantly corresponded to higher energy usage of 2400, 12000, and 757.89 kW mol−1, respectively. The low yield in the synthesis of B and the long-time reaction in the synthesis of C cause the energy requirement per mol to be extremely high as compared to the energy usage in the synthesis of C. The oil-bath method is characterised by the requirement of prolonged time and inefficient strategy for transferring heat into the system. In contrast, the present method (synthesis of E), which was assisted by US, corresponded to a lower energy usage of 56.14 kW mol−1 compared to the oil-bath methods. It is interesting to notice that the application of US for the synthesis of DAPG could increase the rate of reaction and required a smallest amount of energy throughout compared to the oil-bath methods. Nevertheless, the present method required slightly higher energy as compared with the MW method (synthesis of A). Accordingly, the MW method could demonstrate a shorter reaction time than the US method. Besides the lowest energy required, the obtained yield of method A is lower than that of our developed method. Finally, reflecting on all the used green parameters, it is obvious that the present method significantly improved the synthetic procedure for DAPG compared to the conventional and MW techniques.
Runs | Catalyst | Cat. loading | T (°C) | t (min) | Yield (%) | Ref |
---|---|---|---|---|---|---|
a Not reported. | ||||||
1 | H2SO4–SiO2 | 20% | 60 | 15–20 | 95 | Present work |
2 | HClO4–SiO2 | 20% | 60 | 40 | 64 | Present work |
3 | HBr–SiO2 | 20% | 60 | 60 | 54 | Present work |
4 | TFA–SiO2 | 20% | 60 | 120 | 70 | Present work |
5 | Zeolite Y | 20% | 80 | 120 | 10 | Present work |
6 | MSA/alumina | a | 80 | 30 | 0 | 16 |
7 | MSA/graphite | a | 80 | 30 | 0 | 16 |
8 | Activated natural zeolite mordenite | 20% | 80 | 30–45 | 95 | 18 |
The recycled catalyst was characterised by XRD, FTIR, and SEM analyses. The XRD pattern of the recycled catalyst was found to be the same as that of the fresh one, indicating that there was no significant structural change in the catalyst after the tenth run (ESI, Fig. S4†). According to the FTIR spectrum, there was no appreciable change in the recycled SSA catalyst. All the characteristic bands in the fresh SSA catalyst were retained in the spectrum, corroborating that there was no loss in the structure of the recovered catalyst (ESI, Fig. S5†). In addition, SEM analysis confirmed that the surface morphology of the recycled catalyst did not significantly change after the tenth run (ESI, Fig. S6†).
In an attempt to check the catalyst leaching during reaction time, hot filtration test was performed.25,44,45 After the SSA catalyst was filtrated under hot condition, followed by the continuation of the reaction for 30 min, no significant improvement in the yield of DAPG was observed. Thereby, it obviously confirmed that no effective leaching of the active species from the SSA catalyst took place into the reaction medium. Furthermore, this observation also strengthens the heterogeneity of the SSA catalyst.
Compound | Lipinski's rule of five | nVd | |||
---|---|---|---|---|---|
MWa | HBDb | HBAc | LogP | ||
<500 | <5 | <10 | <5 | ||
a MW: molecular weight.b HBD: hydrogen bond donor.c HBA: hydrogen bond acceptor.d nV: number of violations. | |||||
3 | 210.19 | 3 | 5 | 0.83 | 0 |
5a | 266.29 | 3 | 5 | 2.25 | 0 |
5b | 294.35 | 3 | 5 | 2.80 | 0 |
6a | 168.15 | 3 | 4 | 0.70 | 0 |
6b | 196.20 | 3 | 4 | 1.40 | 0 |
6c | 210.23 | 3 | 4 | 1.72 | 0 |
7a | 238.24 | 3 | 5 | 1.57 | 0 |
7c | 252.27 | 3 | 5 | 1.81 | 0 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ra05424k |
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